CN105683427A - High surface area fiber and method of construction thereof - Google Patents

High surface area fiber and method of construction thereof Download PDF

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Publication number
CN105683427A
CN105683427A CN201480056767.4A CN201480056767A CN105683427A CN 105683427 A CN105683427 A CN 105683427A CN 201480056767 A CN201480056767 A CN 201480056767A CN 105683427 A CN105683427 A CN 105683427A
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CN
China
Prior art keywords
lower limb
fiber
outthrust
surface area
relative side
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201480056767.4A
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Chinese (zh)
Inventor
E·K·施托德
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Federal Mogul Powertrain LLC
Original Assignee
Federal Mogul Powertrain LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Federal Mogul Powertrain LLC filed Critical Federal Mogul Powertrain LLC
Priority claimed from PCT/US2014/055330 external-priority patent/WO2015038860A2/en
Publication of CN105683427A publication Critical patent/CN105683427A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K47/00Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
    • A61K47/30Macromolecular organic or inorganic compounds, e.g. inorganic polyphosphates
    • A61K47/36Polysaccharides; Derivatives thereof, e.g. gums, starch, alginate, dextrin, hyaluronic acid, chitosan, inulin, agar or pectin
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K47/00Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
    • A61K47/30Macromolecular organic or inorganic compounds, e.g. inorganic polyphosphates
    • A61K47/36Polysaccharides; Derivatives thereof, e.g. gums, starch, alginate, dextrin, hyaluronic acid, chitosan, inulin, agar or pectin
    • A61K47/38Cellulose; Derivatives thereof
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/0012Galenical forms characterised by the site of application
    • A61K9/0019Injectable compositions; Intramuscular, intravenous, arterial, subcutaneous administration; Compositions to be administered through the skin in an invasive manner
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/0012Galenical forms characterised by the site of application
    • A61K9/0031Rectum, anus
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/0012Galenical forms characterised by the site of application
    • A61K9/0053Mouth and digestive tract, i.e. intraoral and peroral administration
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L1/00Compositions of cellulose, modified cellulose or cellulose derivatives
    • C08L1/08Cellulose derivatives
    • C08L1/26Cellulose ethers
    • C08L1/28Alkyl ethers
    • C08L1/286Alkyl ethers substituted with acid radicals, e.g. carboxymethyl cellulose [CMC]
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L5/00Compositions of polysaccharides or of their derivatives not provided for in groups C08L1/00 or C08L3/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L5/00Compositions of polysaccharides or of their derivatives not provided for in groups C08L1/00 or C08L3/00
    • C08L5/08Chitin; Chondroitin sulfate; Hyaluronic acid; Derivatives thereof
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/253Formation of filaments, threads, or the like with a non-circular cross section; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/28Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
    • D01D5/30Conjugate filaments; Spinnerette packs therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber
    • Y10T428/2929Bicomponent, conjugate, composite or collateral fibers or filaments [i.e., coextruded sheath-core or side-by-side type]

Abstract

A high surface area fiber and method of construction thereof is provided. The high surface area fiber includes an inner fiber extending along a longitudinal central axis. The inner fiber has a plurality of legs extending lengthwise in generally parallel relation with one another and with the central axis. Each of the legs extends radially away from the central axis to a first peak. First channels are formed between adjacent legs in generally parallel relation with one another and with the central axis. At least some of the legs have protrusions extending laterally outwardly therefrom. The protrusions extend lengthwise in generally parallel relation with one another and with the central axis.

Description

High surface area fiber and manufacture method thereof
The cross reference of related application
This application claims and be filed in JIUYUE, the 2013 U.S. Provisional Patent Application sequence No.61/877 of 13 days, 727 and be filed in JIUYUE, the 2014 U.S. utility application sequence No.14/484 of 12 days, the priority of 369, it is incorporated herein by quoting in full.
Background technology
1. technical field
The present invention relates generally to the fiber with high surface and relate to its manufacture method.
2. correlation technique
Traditionally, circular fiber is in field of textiles. The shape of cross section of circular fiber is circular. Therefore, circular fiber has the external surface area minimized, for 3.14* fibre diameter * fibre length, increase two kinds of methods of surface area of the circular fiber of given length for increasing its diameter, thus can cause that fiber occupies bigger space and has the weight of increase, or by adopting many little circular fibers to increase surface area while adopting identical weight. Here it is the advantage place of nanofiber or electrostatic spinning technique. When given volume, fiber is more little, and surface area is more big, and this provides better filter effect in turn. In numerous applications, space and weight strictly to control, and have, thus needing to use, the fiber that highest face temperature is long-pending as far as possible.
It is known relative to the non-cylindrical fibre of circular fiber and there is the surface area of increase. This fiber has the lower limb (leg) of multiple longitudinal extension, and each lower limb extends radially outwardly from the central shaft of fiber, forms the longitudinally extending channels on fiber surface. Although known lower limb is the surface area that fiber provides increase, improve filtration, sound and absorption of fluids and capillarity, the surface area of fiber is significantly increased, thus being obviously improved its filtration, sound and fluid absorption property according to further improvement of the present invention.
Small diameter fibers is generally " marine island (islandsinthesea) " design. This is little fiber position of extrusion in another kind of expendable material (sacrificialmaterial) that many a kind of materials are made, and so, once the expendable material of outside is rinsed, what stay is exactly many single small diameter fibers. When this achieves cooling, multiple the treating of encapsulation is stretched fiber but still keeps its interior shape, but achieves the single fiber manufacturing small diameter.
Summary of the invention
According to an aspect of the present invention, it is provided that have a kind of high surface area fiber. Described high surface area fiber includes the internal fiber that longitudinally central shaft extends. Internal fiber has multiple lower limb, and described lower limb is with parallel relation and extension longitudinally parallel with central shaft between generally mutually.Each in described lower limb radially extends away from central shaft to first peak. First passage is formed between adjacent lower limb. First passage is with parallel relation and extension longitudinally parallel with central shaft between generally mutually. Having more at least within from its outthrust extended laterally outward of described lower limb. Described outthrust is with parallel relation and extension longitudinally parallel with central shaft between generally mutually.
According to further aspect of the present invention, each lower limb has the first relative side, and each in wherein said the first relative side all has multiple from its outthrust extended laterally outward.
According to further aspect of the present invention, the relative side of each lower limb is towards its respective peak concentration.
According to further aspect of the present invention, each outthrust extends to the second peak, and each of wherein said outthrust has the second relative side, towards its respective second peak concentration.
According to further aspect of the present invention, internal fiber adopts the first material to be formed, and overlap extension with central shaft, and external jacket separates with internal fiber, and it adopts the second material to be formed, and encapsulates the first material, and wherein the first and second materials are different.
According to further aspect of the present invention, the second material solubilized in a solvent.
According to further aspect of the present invention, the second material can be provided as in water and dissolve.
According to further aspect of the present invention, it is provided that there is a kind of method manufacturing high surface area fiber. Described method includes extrusion internal fiber, described internal fiber has vertical central axis and multiple lower limb, described lower limb is with parallel relation and extension longitudinally parallel with central shaft between generally mutually, and each in described lower limb radially extends away from central shaft to first peak. To form first passage between adjacent lower limb, wherein first passage is with parallel relation and extension longitudinally parallel with central shaft between generally mutually. Described method farther includes to extrude outthrust with lower limb simultaneously, described outthrust extending laterally outward more at least within and with parallel relation and extension longitudinally parallel with central shaft between generally mutually from described lower limb, to form the second channel between adjacent outthrust. Described method farther includes to adopt the second material being different from the first material jointly to extrude external jacket around internal fiber, and so, external jacket fills the first and second passages at least partly.
According to further aspect of the present invention, described method farther includes to extrude each lower limb with the first relative side, and extrudes multiple each outward extending outthrust from described the first relative side.
According to further aspect of the present invention, described method farther includes to extrude the relative side of each lower limb, and described relative side is towards peak concentration.
According to further aspect of the present invention, described method farther includes to extrude each outthrust extending to the second peak, and extrusion has towards each in the outthrust of the second relative side of the second peak concentration.
According to further aspect of the present invention, described method farther includes to provide soluble second material in a solvent.
According to further aspect of the present invention, described method can farther include to provide soluble second material in water.
Accompanying drawing explanation
When in conjunction with preferred embodiment below and when illustrating consideration of best mode, claims and accompanying drawing, these and other aspects of the invention, feature and advantage will become more clearly understood from, wherein:
Fig. 1 is the see-through view of a kind of high surface area fiber constructed according to one embodiment of present invention;
Fig. 2 A is the sectional view that generally the straight line 2-2 along Fig. 1 takes;
Fig. 2 B is the view being similar to Fig. 2 A, and the external jacket wherein extruding fiber dissolves;
Fig. 3 A is the sectional view being similar to Fig. 2 A of a kind of fiber constructed according to another embodiment of the present invention;
Fig. 3 B is the view being similar to Fig. 3 A, and the external jacket wherein extruding fiber dissolves;
Fig. 4 is the enlarged partial view of the fiber of Fig. 2 B;
Fig. 5 is the enlarged partial view of the fiber of Fig. 3 B; And
Fig. 6 is the fragmentary perspective view of the multiple high surface area fibers constructed according to a further aspect in the invention, it is shown that jointly extrude in sacrifice sheath for it.
Detailed description of the invention
Referring more particularly to accompanying drawing, Fig. 1 show a kind of high surface ultimate fibre constructed according to the invention, hereinafter referred to as fiber 10. Fiber 10 can be formed as continuous length and the diameter with any appropriate as required. Fiber 10 includes continuous print internal fiber 11, and it is central shaft 12 longitudinal extension longitudinally. Internal fiber 11 has multiple lower limb 14, and described lower limb is with parallel relation and extension longitudinally parallel with central shaft 12 between generally mutually. Each in lower limb 14 extends radially outwardly the central body 16 away from internal fiber 11 in the way of branch, and thus away from central shaft 12 to first peak 18. When lower limb 14 extends with the relation being parallel to each other, multiple continuous print first passages 20 are formed by lower limb 14, and wherein each in passage 20 is formed as continuous print recess between adjacent lower limb 14. Therefore, first passage 20 with parallel relation between generally mutually and also extends parallel to central shaft 12. At least some in lower limb 14, shown here for each in lower limb 14, there is elongated spine (ridge), also referred to as salient angle (lobe), spine, finger piece, protuberance or arm 22, extend laterally outward out from lower limb 14. Each in arm 22 extends radially outwardly to the second peak 24. Arm 22 is with parallel relation between generally mutually and is longitudinally extended continuously abreast with central shaft 12, and therefore forms continuous print second channel 26 between adjacent arm 22. The lower limb 14 of the longitudinal extension of internal fiber 11 and arm 22 provide the surface area increased compared to cylindrical monofilament for internal fiber 11, this so that when improving when woven (woven), knitting (knit), braiding (braided) or otherwise form fabric fiber 10 filter and absorb the ability of sound and/or fluid. Therefore, adopt the fabric that fiber 10 is formed, no matter fiber 10 is interleaved by woven, knitting or braiding, also referred to as interwoven yarns or intertexture ultimate fibre, no matter or formation of fabrics is non-woven material, all there is the net being formed as including little fiber 10 at least partly, can both filter with the ability increased and/or absorb microgranule, sound and fluid.
Fiber 10 is initially formed as double-component co-extrudate, its internal fiber 11 adopts first material with the above geometric properties to extrude with overlapping with central shaft 12, and its external jacket 28 adopts the second material to extrude around the first material simultaneously, hereinafter referred to as common extrusion. External jacket 28 can fully enclosed or partial encapsulation internal fiber 11, to be filled up completely with or to fill at least partly the first and second passages 20,26, wherein the first and second materials are different types of material. First material can adopt standard thermoplastic's resin material to extrude, for instance polypropylene, polyester, nylon, polyethylene, thermoplastic polyurethane, copolyesters or liquid crystal polymer, these are only that example does not have restriction effect.Second material adopts the soluble resin thermoplastic extrusion sacrificed, for instance but it is not limited to polylactic acid (PLA), copolyester (PETG), polyvinyl alcohol (PVA), ethenol copolymer (EVOH) or water solublity thermoplastic polymeric resin. Therefore, by extruding bicomponent fibers 10 and making extrusion fiber 10 solidify, external jacket 28 can easily dissolve when needed, including just after extrusion solidification, or after forming required final products (such as textile material, whether woven, knitting, braiding or nonwoven). Therefore, first can being processed as the ultimate fibre of usual standard by fiber 10, fiber 10 has generally circular cross section, or includes generally elliptical or flat cross section, then after the final product is formed, external jacket 28 solubilized exposes the internal fiber 11 of encapsulation. Therefore, internal fiber 11 is processed into fabric and can become easy, as standard ultimate fibre, afterwards, by dissolving external jacket 28 from internal fiber 11, it is possible to expose the shape that internal fiber 11 is more complicated. In order to dissolve external jacket 28, the solvent of any appropriate can be used, depend on the material composition of the second material, use such as NaOH, acid, or when water-soluble polymer such as Exceval, water dissolution external jacket 28 can be adopted.
As shown in Figure 6, in order to improve manufacture efficiency, multiple fibers 10 jointly can be extruded in single sacrifice external jacket 28, and therefore, by dissolving external jacket 28, multiple independent fibers 10 just come out for being used alone.
The central body 16 of internal fiber 11 may be formed to have the cross-sectional geometry of arbitrarily needs, including circular, oval or other. Lower limb 14 extends radially outwardly along the whole length of central body 16 from central body 16, and has relative side, hereinafter referred to as the first side 30. The first relative side 30 of each lower limb 14 is shunk towards first peak 18. Each in the first relative side 30 has at least one arm 22, it is shown that for multiple arms 22, arm 22 extends laterally outward from the first side 30. Each arm 22 extends from its position extended out along the whole length of lower limb 14, and each arm 22 has relative side, hereinafter referred to as the second side 32, shrinks towards the second peak 24. Therefore, not having from its arm extended outward compared to lower limb, the surface area of each lower limb 14 increases due to the extra surface area that provides from the side 32 of its outward extending each arm 22. Will be appreciated that, lower limb 14 and arm 22 can be configured to the shape and profile with arbitrarily needs, such as shown in Fig. 2 A, 2B, wherein lower limb 14 is generally bending or "the" shape shape, form due to the outward extending bending of arm 22, and as shown in Fig. 3 A, 3B, the shape that wherein lower limb 14 is generally triangular, and arm 22 generally mutually between for mirror image relationship ground stretch out from relative side 30. It is also recognized that, lower limb 14, arm 22 and the quantity of the first and second passages 20,26 being associated can provide as required, and further, lower limb 14, arm 22 and the width of the first and second passages 20,26 being associated and highly for the size of Nano grade, such as, about between 200-1000 nanometer, depending on that it is applied.
Many amendments or what modification was all possible to according to teachings above. It is understood, therefore, that except the above, the present invention can also embodied in other, the scope of the present invention is limited by the claims finally permitted.

Claims (11)

1. a high surface area fiber, including:
The elongated interior fiber that longitudinally central shaft extends, described internal fiber has multiple spindlelegs, described lower limb is with parallel relation and extension longitudinally parallel with described central shaft between generally mutually, each in described lower limb extends radially outwardly to first peak from described central shaft, the first passage that described lower limb passes through to be formed between adjacent lower limb each other is circumferentially spaced, described lower limb have from its outthrust extended laterally outward more at least within, each in described outthrust extends to the second peak, described outthrust is spaced apart by the second channel of extension between adjacent outthrust each other,And
Fill the external jacket of described first and second passages at least partly.
2. high surface area fiber according to claim 1, wherein said outthrust is with parallel relation and extension longitudinally parallel with described central shaft between generally mutually.
3. high surface area fiber according to claim 1, wherein each lower limb has the first relative side, and each in described the first relative side all has multiple from its outward extending described outthrust.
4. high surface area fiber according to claim 3, wherein the described relative side of each lower limb is shunk towards described first peak.
5. high surface area fiber according to claim 4, wherein each protuberance has the second relative side towards described second peak concentration.
6. high surface area fiber according to claim 1, wherein said internal fiber adopts the first material to be formed, and overlap extension with described central shaft, and described external jacket adopts the second material to be formed, and described first and second materials are different.
7. high surface area fiber according to claim 6, wherein said second material is water miscible.
8. the method manufacturing high surface area fiber, including:
Adopt the first material extrusion internal fiber, internal fiber longitudinally central shaft extends, there is multiple lower limb, described lower limb with parallel relation between generally mutually and with central shaft abreast along internal fiber longitudinal extension, each in described lower limb extends out to first peak radially from a central axis, first passage is formed between adjacent lower limb, some lower limbs have from its outthrust extended laterally outward at least within, each outthrust extends to the second peak, and second channel is formed between adjacent outthrust; And
Extruding external jacket around internal fiber, external jacket adopts the second material being different from the first material to be formed, and wherein external jacket fills the first and second passages at least partly.
9. method according to claim 8, farther includes to extrude each lower limb with the first relative side, and extrudes multiple each outward extending outthrust from described the first relative side.
10. method according to claim 9, farther includes to extrude the relative side of each lower limb, and described relative side is shunk towards first peak.
11. method according to claim 10, farther including to extrude the outthrust with the second relative side, described the second relative side is towards the second peak concentration.
CN201480056767.4A 2013-09-13 2014-09-12 High surface area fiber and method of construction thereof Pending CN105683427A (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US201361877727P 2013-09-13 2013-09-13
US61/877,727 2013-09-13
PCT/US2014/055330 WO2015038860A2 (en) 2013-09-13 2014-09-12 High surface area fiber and method of construction thereof

Publications (1)

Publication Number Publication Date
CN105683427A true CN105683427A (en) 2016-06-15

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Application Number Title Priority Date Filing Date
CN201480056767.4A Pending CN105683427A (en) 2013-09-13 2014-09-12 High surface area fiber and method of construction thereof

Country Status (4)

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EP (1) EP3044354A2 (en)
CN (1) CN105683427A (en)
CA (1) CA2926810A1 (en)
WO (1) WO2015054208A1 (en)

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AU2017300629B2 (en) * 2016-07-21 2019-11-07 Boston Scientific Scimed, Inc. Injectable compositions
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JP2004339624A (en) * 2003-05-14 2004-12-02 Kuraray Co Ltd Special cross section fiber
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CN202742753U (en) * 2012-08-17 2013-02-20 福建泉州匹克体育用品有限公司 Wear-resisting abnormal-shaped fiber composite fabric

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WO2015054208A1 (en) 2015-04-16
WO2015054208A8 (en) 2016-10-20
CA2926810A1 (en) 2015-04-16
EP3044354A2 (en) 2016-07-20

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Application publication date: 20160615