CN105682263A - Carbon fiber electric heating module and fabrication method thereof - Google Patents
Carbon fiber electric heating module and fabrication method thereof Download PDFInfo
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- CN105682263A CN105682263A CN201610155252.0A CN201610155252A CN105682263A CN 105682263 A CN105682263 A CN 105682263A CN 201610155252 A CN201610155252 A CN 201610155252A CN 105682263 A CN105682263 A CN 105682263A
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- carbon fiber
- fiber heating
- heating bar
- module
- heat
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- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 125
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 125
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 125
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000005485 electric heating Methods 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000010438 heat treatment Methods 0.000 claims abstract description 121
- 239000004744 fabric Substances 0.000 claims abstract description 59
- 238000010030 laminating Methods 0.000 claims abstract description 7
- 238000007664 blowing Methods 0.000 claims abstract description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 23
- 239000000523 sample Substances 0.000 claims description 21
- 239000010409 thin film Substances 0.000 claims description 21
- 238000004826 seaming Methods 0.000 claims description 12
- 229910000679 solder Inorganic materials 0.000 claims description 9
- 229920000742 Cotton Polymers 0.000 claims description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 238000009958 sewing Methods 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 230000008602 contraction Effects 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 239000012528 membrane Substances 0.000 claims description 3
- 238000004078 waterproofing Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000005406 washing Methods 0.000 abstract description 2
- 238000005476 soldering Methods 0.000 abstract 2
- 238000005201 scrubbing Methods 0.000 abstract 1
- 238000010792 warming Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 2
- 206010009866 Cold sweat Diseases 0.000 description 1
- 241000872198 Serjania polyphylla Species 0.000 description 1
- 230000004308 accommodation Effects 0.000 description 1
- 206010003246 arthritis Diseases 0.000 description 1
- 230000036760 body temperature Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229920006253 high performance fiber Polymers 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 210000003127 knee Anatomy 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
- H05B3/04—Waterproof or air-tight seals for heaters
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/002—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches with controlled internal environment
- A41D13/005—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches with controlled internal environment with controlled temperature
- A41D13/0051—Heated garments
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
- H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/036—Heaters specially adapted for garment heating
Landscapes
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Textile Engineering (AREA)
- Professional, Industrial, Or Sporting Protective Garments (AREA)
- Resistance Heating (AREA)
Abstract
The invention discloses a carbon fiber electric heating module and a fabrication method thereof. The carbon fiber electric heating module comprises a primary electric heating module and at least one secondary electric heating module, wherein the primary electric heating module is connected with the secondary electric heating modules through a power line; the secondary electric heating module at one side is connected with a multi-region controller and a power plug; each of the primary electric heating module and the secondary electric heating modules comprises a carbon fiber heating strip, upper fabric and backing fabric; the power line is connected with the carbon fiber heating strips in a soldering manner; a heat-shrinkable sleeve is arranged on the soldering part; each carbon fiber heating strip comprises a plurality of carbon fiber yarns; and a waterproof film sleeves the outside of each carbon fiber heating strip in a laminating manner. The fabrication method comprises the following fabrication processes: traversing the film; sleeving the heat-shrinkable sleeve; connecting and blowing the heat-shrinkable sleeve; arranging the modules; lathing the modules; locking sides of the modules; splicing spare parts; and fixing an outgoing line. The carbon fiber electric heating module is simple in process, good in product quality, stable in heating, washing resistant and scrubbing resistant.
Description
Technical field
The present invention relates to heated clothing field, be specifically related to a kind of carbon fiber electrically thermal module and preparation method thereof.
Background technology
Along with the development of textile industry, people are also more and more higher for the requirement of clothing, and we also to focus on strengthening value-added content of product while meeting the corresponding instructions for use of product. In the winter time; especially in south; weather is clammy; often there is the disease such as rheumatalgia, arthritis in people; this just requires that we focus on the warming work in the joints such as knee more, thus develop a safely and effectively, carrying portable, quantity of heat production are big and can the heating fabric of subsidiary health care be particularly important. Generally, the warming mode of fabric is divided into two kinds: 1, passive thermal resistance formula is warming, and passive thermal resistance formula is warming makes heat not scatter and disappear mainly by certain method, extends the use time of heat thus reaching the effect of thermal insulation and cold resistance; 2, positive heat production formula is warming, the fibrous material of the warming condition being made by the external world of positive heat production formula or heating, gives the certain heat of human body and reaches warming. Positive heat production formula is warming is present give priority to object, heat generating fiber as important in the positive warming link of heat production formula: carbon fiber, recent development is also more and more quicker, carbon fiber is as a kind of high performance fiber, there is the performances such as high-strength and high-modulus, radiation hardness, resistance to chemical attack and waterproof, meanwhile, carbon fiber flexibility is good, high temperature resistant, is good conductor electrically and thermally.
Carbon fiber, as the heater element of heating clothes, is that the main flow of electric heating clothes design selects, utilizes carbon fiber flexible heater to have the advantages that heating is efficient, mobile and safe, its large area is distributed in body heating position, makes heating clothes. Whole clothing can produce large area heat within the time period that battery electric quantity allows. It is therefore particularly suitable for extremely frigid zones and has the special operation protective garment of cold-proof demand, such as armed policeman outdoor clothes on duty, High aititude anorak, freezer uniforms for worker, aquanaut work clothes etc., the heating temp of such clothing is typically in about 40 DEG C, brings the comfort meeting human body.
The research direction of present carbon fiber heating clothes is mainly concentrated in improving heating efficiency, heating area and realize heating and take water-fastness and wash by rubbing with the hands, the carbon fiber heating part of a kind of heated clothing disclosed in the patent of invention that application number is CN20130284007.6, including carbon fiber heating bar and cloth, carbon fiber heating bar is arranged between the accommodation space of cloth with the structure of winding escalator, the heating area making carbon fiber heating bar becomes big, heating effect is preferably, carbon fiber heating bar is wrapped up by cloth, change the situation of conventional plastic wraps, can wash, link together being combined to send out by atoms permeating between wire with carbon fiber heating bar simultaneously, make its problem not havinging fracture when washing by rubbing with the hands.
But, plastic casing is simply replaced with cloth by foregoing invention, it is made to wash, the problem not solving how to realize waterproof when being washed by heating clothes, foregoing invention is combined to send out by atoms permeating between wire with carbon fiber heating bar simultaneously and links together, realize preventing fracture, but atoms permeating combined techniques is ripe not enough in present stage, so the heat generating member price of molding is prohibitively expensive simultaneously, it is difficult to accomplish popular.
Summary of the invention
Under the basis of above-mentioned background, the invention provides a kind of water-fastness, resistance to wash by rubbing with the hands, heating effect good, the not carbon fiber heating module of easy fracture.
It is an object of the invention to be achieved through the following technical solutions:
A kind of carbon fiber electrically thermal module, including main electrothermal module and at least one secondary electrothermal module, described secondary electrothermal module is arranged on the both sides of main electrothermal module, it is connected by power line between described electrothermal module with secondary electrothermal module 2, wherein the secondary electrothermal module of side is connected to many area controllers and attaching plug; Described main electrothermal module all includes carbon fiber heating bar, upper cloth and base fabric with secondary electrothermal module, described carbon fiber heating bar is to be arranged between upper cloth and base fabric in the way of multiple U-shaped portion are end to end, the surrounding of described upper cloth and base fabric is provided with lock seaming, the both sides of described carbon fiber heating bar are provided with location line, and described location line constitutes a shape closed; Described upper cloth is provided with two line outlets being positioned at same one end, described power line penetrates in line outlet head and the tail two ends with carbon fiber heating bar respectively and is connected, described line outlet place is provided with binding wire and is fixed by power line, described power line and carbon fiber heating strip adoption scolding tin are attached, and scolding tin place is provided with heat-shrinkable T bush; Described carbon fiber heating bar is made up of some carbon fiber wires, and described carbon fiber heating bar external application trap has waterproofing membrane.
Preferably, described main electrothermal module is provided with attemperating unit, carbon fiber heating bar in described main electrothermal module is arranged in the way of five U-shaped portion are end to end, described carbon fiber heating bar is constituted by 11500 ~ 12500, the total length of described carbon fiber heating bar is at 70 ~ 95cm, and the resistance value of described carbon fiber heating bar is at 26 ~ 29 Ω.
Preferably, described main electrothermal module both sides are connected to a secondary electrothermal module, carbon fiber heating bar in described secondary electrothermal module is arranged in the way of three U-shaped portion are end to end, this carbon fiber heating bar is constituted by 2500 ~ 3500, the whole audience of this carbon fiber heating bar is at 30 ~ 55cm, and the resistance value of this carbon fiber heating bar is at 45 ~ 55 Ω.
Preferably, described main electrothermal module is also associated with two secondary electrothermal modules above through power line.
Meanwhile, present invention also offers the manufacture method of above-mentioned carbon fiber heating module, comprise the following steps:
(1) cross thin film: take two wide be the PE thin film of 1 ~ 4CM, carbon fiber heating bar is put between two PE thin film, then penetrated laminator, the temperature of laminator is adjusted to 110 ° ~ 160 °, make PE thin film fit tightly carbon fiber heating bar, complete thin film;
(2) heat-shrinkable T bush is worn: intercept the heat-shrinkable T bush of 3 ~ 5CM length, penetrate in it by the carbon fiber heating bar completing thin film, complete to wear heat-shrinkable T bush;
(3) connect: take power line, solder, the end of the end of power line Yu above-mentioned carbon fiber heating bar is carried out bind, concrete grammar is from the middle traverse of carbon fiber heating bar by the copper cash of the end of power line, encloses around carbon fiber heating bar three, simultaneously can not be overlapping, after bind completes, utilizing welding gun, carry out solder in bind position and add stannum, stannum amount there not to be the node of bind completely, add stannum to complete to utilize pliers to clamp bump afterwards, it is ensured that stablizing of the firm and resistance value of bump;
(4) heat-shrinkable T bush is blown: move the heat-shrinkable T bush being through on carbon fiber heating bar to bump, it is then turned on hot air apparatus, after hot air apparatus heating, the heat-shrinkable T bush put on is placed on 3 ~ 5CM place, air port of distance hot air apparatus, carry out back rotation heat-shrinkable T bush, the contraction completing heat-shrinkable T bush in 2 ~ 3 seconds so that it is laminating carbon fiber heating bar completely;
(5) module is arranged: take cloth, base fabric, probe carriage, probe carriage is provided with probe, the shape that probe cloth becomes is the pattern that single or multiple " several " font is connected, distance between adjacent probe is 2 ~ 4CM, then base fabric is placed on probe carriage, above-mentioned carbon fiber heating bar is arranged according to the shape of probe, it is subsequently adding cloth, power line on carbon fiber heating bar is passed the line outlet in upper cloth, finally utilize electric iron to complete the laminating of cloth and lower cloth, form primary module;
(6) car module: above-mentioned primary module is placed under sewing machine, according to the position that carbon fiber heating bar is arranged, in the position apart from its both sides 0.5 ~ 1CM, each car one line, needle gage is set to 10 ~ 20 pins/inch, forms location line;
(7) module lock seaming: above-mentioned module surrounding is carried out lock seaming process, and the width of lock seaming is at 0.5 ~ 1CM;
(8) splicing part: take many area controllers, attaching plug, heat-shrinkable T bush, solder, the power line of above-mentioned module is escaped into heat-shrinkable T bush, power line in many area controllers and attaching plug and above-mentioned module is attached simultaneously, junction carries out scolding tin process, finally heat-shrinkable T bush is moved to scolding tin place, carry out blowing heat-shrinkable T bush to process, complete to fix;
(9) outlet is fixed: take sewing-needle, cotton thread several, by cotton thread two-fold, around power line one week, sewing, at line outlet place, was fixed, completes the making of electric heating module.
The present invention compared with prior art, has the advantage that
1, present invention process is simple, and required equipment price is all within the scope that producer can bear, and production cost is relatively low, simultaneously being of high quality of product, fool proof.
2, carbon fiber heating bar is wrapped up by the present invention with PE thin film, namely play the effect of waterproof, carbon fiber heating bar well can be arranged simultaneously, it is prevented that occur that it is mixed and disorderly in the process used or wash, make the situation of resistance change so that it is heating is stable.
3, the present invention is connected carrying out scolding tin between carbon fiber heating bar and power line, power line is from centre through carbon fiber heating bar simultaneously, around carbon fiber heating bar three weeks, ensure both switching performances successively, prevent fracture or come off, connecting, node carries out scolding tin process so that both connectivities are better, ensure electric conductivity simultaneously.
4, the present invention includes main electrothermal module and secondary electrothermal module, main electrothermal module is arranged on the position of clothing waist, secondary electrothermal module is then arranged on shoulder or the shirtfront place of clothing, adjust quantity and the length of carbon fiber heating bar in main electrothermal module and secondary electrothermal module according to everybody required heat of human body, adapt to human body temperature.
5, the present invention adopts PE thin film wrap carbon fiber heating strip, the connected mode that carbon fiber heating bar is directly special with power line, and carbon fiber heating bar increases heat-shrinkable T bush with power line junction, ensures switching performance, it is achieved the effect washed by rubbing with the hands water-fastness, resistance to.
Accompanying drawing labelling
Fig. 1 is the schematic diagram of the main electrothermal module of the present invention;
Fig. 2 is the schematic cross-section after the carbon fiber heating bar cladding thin film of the present invention;
Fig. 3 is the one of which complete layout of the present invention;
Fig. 4 is the another kind of complete layout of the present invention.
Detailed description of the invention
Below the technical scheme in the embodiment of the present invention is carried out clear, complete description, it is clear that described embodiment is only the embodiment of a present invention part, rather than whole embodiments. Based on embodiments of the invention, the every other embodiment that those of ordinary skill in the art obtain under not making creative work premise, broadly fall into protection scope of the present invention.
As shown in Fig. 1 ~ 4, the present embodiment provides a kind of carbon fiber electrically thermal module, including main electrothermal module 1 and at least one secondary electrothermal module 2, described secondary electrothermal module 2 is arranged on the both sides of main electrothermal module 1, it is connected by power line 3 between described main electrothermal module 1 with secondary electrothermal module 2, wherein the secondary electrothermal module 2 of side is connected to many area controllers 4 and attaching plug 5;
Wherein, main electrothermal module 1 all includes carbon fiber heating bar 6, upper cloth and base fabric with secondary electrothermal module 2, described carbon fiber heating bar 6 is to be arranged between upper cloth and base fabric in the way of multiple U-shaped portion are end to end, the surrounding of described upper cloth and base fabric is provided with lock seaming 7, the both sides of described carbon fiber heating bar 6 are provided with location line 10, and described location line 10 constitutes a shape closed;
Described upper cloth is provided with two line outlets 8 being positioned at same one end, described power line 3 penetrates in line outlet 8 head and the tail two ends with carbon fiber heating bar 6 respectively and is connected, described line outlet 8 place is provided with binding wire and is fixed by power line 3, described power line 3 adopts scolding tin to be attached with carbon fiber heating bar 6, and scolding tin place is provided with heat-shrinkable T bush 9;
Described carbon fiber heating bar 6 is made up of some carbon fiber wires, and described carbon fiber heating bar 6 external application trap has waterproofing membrane 7.
Further, described main electrothermal module 1 is provided with attemperating unit 11, carbon fiber heating bar 6 in described main electrothermal module 1 is arranged in the way of five U-shaped portion are end to end, this carbon fiber heating bar 6 is constituted by 11500 ~ 12500, the total length of this carbon fiber heating bar 6 is at 70 ~ 95cm, and the resistance value of this carbon fiber heating bar 6 is at 26 ~ 29 Ω.
Described main electrothermal module 1 both sides are connected to a secondary electrothermal module 2, carbon fiber heating bar 6 in described secondary electrothermal module 2 is arranged in the way of three U-shaped portion are end to end, this carbon fiber heating bar 6 is constituted by 2500 ~ 3500, the whole audience of this carbon fiber heating bar 6 is at 30 ~ 55cm, and the resistance value of this carbon fiber heating bar 6 is at 45 ~ 55 Ω.
As shown in Figure 4, certainly, in order to adapt to different clothing and situation, two secondary electrothermal modules 2 can also be connected to again above main electrothermal module 1, so, main electrothermal module 1 is arranged on the back of clothing, and the secondary electrothermal module 2 of main electrothermal module 1 left and right sides is arranged on the precordial locations of clothing, and two secondary electrothermal modules 2 above main electrothermal module 1 are then arranged on the back porch position of clothing.
Described upper cloth and base fabric are adhesion lining cloth, and upper cloth and base fabric have the one side of glue point and be oppositely arranged, and upper cloth adopts black with bottom section body.
Manufacture method about this invention a kind of carbon fiber electrically thermal module is as follows:
1, thin film is crossed: take two wide PE thin film for 2CM, put between two PE thin film by carbon fiber heating bar, then penetrated laminator, the temperature of laminator is adjusted to 110 ° ~ 160 ° so that PE thin film fits tightly carbon fiber heating bar, completes thin film;
2, heat-shrinkable T bush is worn: intercept the heat-shrinkable T bush of 3 ~ 5CM length, penetrate in it by the carbon fiber heating bar completing thin film, complete to wear heat-shrinkable T bush;
3, connect: take power line, solder, the end of the end of power line Yu above-mentioned carbon fiber heating bar is carried out bind, concrete grammar is from the middle traverse of carbon fiber heating bar by the copper cash of the end of power line, encloses around carbon fiber heating bar three, simultaneously can not be overlapping, after bind completes, utilizing welding gun, carry out solder in bind position and add stannum, stannum amount there not to be the node of bind completely, add stannum to complete to utilize pliers to clamp bump afterwards, it is ensured that stablizing of the firm and resistance value of bump;
4, heat-shrinkable T bush is blown: move the heat-shrinkable T bush being through on carbon fiber heating bar to bump, it is then turned on hot air apparatus, after hot air apparatus heating, the heat-shrinkable T bush put on is placed on the 3CM place, air port of distance hot air apparatus, carry out back rotation heat-shrinkable T bush, the contraction completing heat-shrinkable T bush in 2 ~ 3 seconds so that it is laminating carbon fiber heating bar completely;
5, module is arranged: take cloth, base fabric, probe carriage, probe carriage is provided with probe, the shape that probe cloth becomes is the pattern that single or multiple " several " font is connected, distance between adjacent probe is 2 ~ 4CM, then base fabric is placed on probe carriage, above-mentioned carbon fiber heating bar is arranged according to the shape of probe, it is subsequently adding cloth, power line on carbon fiber heating bar is passed the line outlet in upper cloth, finally utilize electric iron to complete the laminating of cloth and lower cloth, form primary module;
6, car module: above-mentioned primary module is placed under sewing machine, according to the position that carbon fiber heating bar is arranged, in the position apart from its both sides 0.5CM, each car one line, needle gage is set to 10 pins/inch;
7, module lock seaming: above-mentioned module surrounding is carried out lock seaming process, and the width of lock seaming is at 0.5 ~ 1CM;
8, splicing part: take many area controllers, attaching plug, heat-shrinkable T bush, solder, the power line of above-mentioned module is escaped into heat-shrinkable T bush, power line in many area controllers and attaching plug and above-mentioned module is attached simultaneously, junction carries out scolding tin process, finally heat-shrinkable T bush is moved to scolding tin place, carry out blowing heat-shrinkable T bush to process, complete to fix;
9, outlet is fixed: take five, sewing-needle, cotton thread, and by cotton thread two-fold, around power line one week, sewing, at line outlet place, was fixed, completes the making of electric heating module.
The above; being only the present invention preferably detailed description of the invention, but protection scope of the present invention is not limited thereto, any those familiar with the art is in the technical scope of present disclosure; the change that can readily occur in or replacement, all should be encompassed within protection scope of the present invention. Therefore, protection scope of the present invention should be as the criterion with the protection domain of claims.
Claims (5)
1. a carbon fiber electrically thermal module, including main electrothermal module and at least one secondary electrothermal module, described secondary electrothermal module is arranged on the both sides of main electrothermal module, it is connected by power line between described electrothermal module with secondary electrothermal module, wherein the secondary electrothermal module of side is connected to many area controllers and attaching plug;
Described main electrothermal module all includes carbon fiber heating bar, upper cloth and base fabric with secondary electrothermal module, described carbon fiber heating bar is to be arranged between upper cloth and base fabric in the way of multiple U-shaped portion are end to end, the surrounding of described upper cloth and base fabric is provided with lock seaming, the both sides of described carbon fiber heating bar are provided with location line, and described location line constitutes a shape closed;
Described upper cloth is provided with two line outlets being positioned at same one end, described power line penetrates in line outlet head and the tail two ends with carbon fiber heating bar respectively and is connected, described line outlet place is provided with binding wire and is fixed by power line, described power line and carbon fiber heating strip adoption scolding tin are attached, and scolding tin place is provided with heat-shrinkable T bush;
Described carbon fiber heating bar is made up of some carbon fiber wires, and described carbon fiber heating bar external application trap has waterproofing membrane.
2. a kind of carbon fiber electrically thermal module according to claim 1, it is characterized in that, described main electrothermal module is provided with attemperating unit, carbon fiber heating bar in described main electrothermal module is arranged in the way of five U-shaped portion are end to end, described carbon fiber heating bar is constituted by 11500 ~ 12500, the total length of described carbon fiber heating bar is at 70 ~ 95cm, and the resistance value of described carbon fiber heating bar is at 26 ~ 29 Ω.
3. a kind of carbon fiber electrically thermal module according to claim 1, it is characterized in that, described main electrothermal module both sides are connected to a secondary electrothermal module, carbon fiber heating bar in described secondary electrothermal module is arranged in the way of three U-shaped portion are end to end, this carbon fiber heating bar is constituted by 2500 ~ 3500, the whole audience of this carbon fiber heating bar is at 30 ~ 55cm, and the resistance value of this carbon fiber heating bar is at 45 ~ 55 Ω.
4. a kind of carbon fiber electrically thermal module according to claim 3, it is characterised in that described main electrothermal module is also associated with two secondary electrothermal modules above through power line.
5. the manufacture method of a carbon fiber electrically thermal module, it is characterised in that comprise the following steps:
(1) cross thin film: take two wide be the PE thin film of 1 ~ 4CM, carbon fiber heating bar is put between two PE thin film, then penetrated laminator, the temperature of laminator is adjusted to 110 ° ~ 160 °, make PE thin film fit tightly carbon fiber heating bar, complete thin film;
(2) heat-shrinkable T bush is worn: intercept the heat-shrinkable T bush of 3 ~ 5CM length, penetrate in it by the carbon fiber heating bar completing thin film, complete to wear heat-shrinkable T bush;
(3) connect: take power line, solder, the end of the end of power line Yu above-mentioned carbon fiber heating bar is carried out bind, concrete grammar is from the middle traverse of carbon fiber heating bar by the copper cash of the end of power line, encloses around carbon fiber heating bar three, simultaneously can not be overlapping, after bind completes, utilizing welding gun, carry out solder in bind position and add stannum, stannum amount there not to be the node of bind completely, add stannum to complete to utilize pliers to clamp bump afterwards, it is ensured that stablizing of the firm and resistance value of bump;
(4) heat-shrinkable T bush is blown: move the heat-shrinkable T bush being through on carbon fiber heating bar to bump, it is then turned on hot air apparatus, after hot air apparatus heating, the heat-shrinkable T bush put on is placed on 3 ~ 5CM place, air port of distance hot air apparatus, carry out back rotation heat-shrinkable T bush, the contraction completing heat-shrinkable T bush in 2 ~ 3 seconds so that it is laminating carbon fiber heating bar completely;
(5) module is arranged: take cloth, base fabric, probe carriage, probe carriage is provided with probe, the shape that probe cloth becomes is the pattern that single or multiple " several " font is connected, distance between adjacent probe is 2 ~ 4CM, then base fabric is placed on probe carriage, above-mentioned carbon fiber heating bar is arranged according to the shape of probe, it is subsequently adding cloth, power line on carbon fiber heating bar is passed the line outlet in upper cloth, finally utilize electric iron to complete the laminating of cloth and lower cloth, form primary module;
(6) car module: above-mentioned primary module is placed under sewing machine, according to the position that carbon fiber heating bar is arranged, in the position apart from its both sides 0.5 ~ 1CM, each car one line, needle gage is set to 10 ~ 20 pins/inch, forms location line;
(7) module lock seaming: above-mentioned module surrounding is carried out lock seaming process, and the width of lock seaming is at 0.5 ~ 1CM;
(8) splicing part: take many area controllers, attaching plug, heat-shrinkable T bush, solder, the power line of above-mentioned module is escaped into heat-shrinkable T bush, power line in many area controllers and attaching plug and above-mentioned module is attached simultaneously, junction carries out scolding tin process, finally heat-shrinkable T bush is moved to scolding tin place, carry out blowing heat-shrinkable T bush to process, complete to fix;
(9) outlet is fixed: take sewing-needle, cotton thread several, by cotton thread two-fold, around power line one week, sewing, at line outlet place, was fixed, completes the making of electric heating module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610155252.0A CN105682263B (en) | 2016-03-18 | 2016-03-18 | A kind of production method of carbon fiber electrically hot-die group |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610155252.0A CN105682263B (en) | 2016-03-18 | 2016-03-18 | A kind of production method of carbon fiber electrically hot-die group |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105682263A true CN105682263A (en) | 2016-06-15 |
| CN105682263B CN105682263B (en) | 2019-03-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610155252.0A Active CN105682263B (en) | 2016-03-18 | 2016-03-18 | A kind of production method of carbon fiber electrically hot-die group |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105682263B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113786014A (en) * | 2021-06-10 | 2021-12-14 | 辛克斯(厦门)纺织科技有限公司 | Carbon fiber heating garment and processing technology thereof |
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| EP2175688A1 (en) * | 2008-10-07 | 2010-04-14 | Ching-Ling Pan | Activated carbon fiber soft electric heating product and manufacturing method thereof |
| CN202587428U (en) * | 2012-05-14 | 2012-12-05 | 陈建州 | Heating plate structure sewn on clothes |
| CN202652566U (en) * | 2012-04-26 | 2013-01-02 | 深圳市宜亚电科技有限公司 | Carbon fiber heating sheet |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2175688A1 (en) * | 2008-10-07 | 2010-04-14 | Ching-Ling Pan | Activated carbon fiber soft electric heating product and manufacturing method thereof |
| CN202652566U (en) * | 2012-04-26 | 2013-01-02 | 深圳市宜亚电科技有限公司 | Carbon fiber heating sheet |
| CN202587428U (en) * | 2012-05-14 | 2012-12-05 | 陈建州 | Heating plate structure sewn on clothes |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113786014A (en) * | 2021-06-10 | 2021-12-14 | 辛克斯(厦门)纺织科技有限公司 | Carbon fiber heating garment and processing technology thereof |
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| CN105682263B (en) | 2019-03-29 |
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