CN105680643A - Dual-display winding machine of shaping rotor - Google Patents
Dual-display winding machine of shaping rotor Download PDFInfo
- Publication number
- CN105680643A CN105680643A CN201610154487.8A CN201610154487A CN105680643A CN 105680643 A CN105680643 A CN 105680643A CN 201610154487 A CN201610154487 A CN 201610154487A CN 105680643 A CN105680643 A CN 105680643A
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- CN
- China
- Prior art keywords
- coil
- rotor
- bar
- winding machine
- falsework
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
- H02K15/09—Forming windings by laying conductors into or around core parts by laying conductors into slotted rotors
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention provides a dual-display winding machine of a shaping rotor. The dual-display winding machine comprises a workbench, a rotor fixture, a driving device and a coil fixture, wherein the driving device is arranged on the workbench, the rotor fixture comprises a rotation plate, supports and a rotor shaft, the rotation plate is arranged on a driving shaft of the driving device and rotates with the rotation of the driving shaft, the supports are arranged on the rotation plate and is used for fixing the rotor shaft, installation plates are arranged on the supports, the rotor shaft can be assembled on the rotor fixture by the two installation plates, the coil fixture is arranged in correspondence to the rotor fixture, the rotation direction of a coil assembled on the coil fixture is consistent with the rotation direction of the rotor fixture, the rotor fixture can be driven to rotate on a vertical surface, a plurality of support installation holes are formed in the rotation plate, the installation positions of the two supports can be adjusted, and the rotor shaft is movably arranged on the supports and can be convenient to disassemble. The dual-display winding machine has the advantages of reasonable structural design and a good processing effect, and is simple to install.
Description
Technical field
The present invention relates to coil-winding field, especially relate to the double; two aobvious coil winding machine of a kind of shaping rotor.
Background technology
When producing rotor, having requisite operation together is move into inside duct by enamel-covered wire, winding process requires tightly be wound on rotor blade by enamel-covered wire, also require the enamel-covered wire of same layer tightly side by side simultaneously, owing to the hardness of enamel-covered wire itself is bigger, add winding difficulty, greatly reduce work efficiency. at present, the coiling work of motor-spin-coil still relies primarily on and manually realizes, enamel-covered wire from the coil of wire out after by workman by enamel-cover alignment rotor blade compress be wound around, and by manually realizing the coiling side by side of same layer enamel-covered wire, owing to enamel-covered wire exists certain rigidity, coiling difficult quality guarantee, and workman coiling simultaneously need to winding dynamics bigger, enamel-covered wire rubs in hands, the palm of operator also there is bigger damage, and owing to shaping rotor volume is bigger, comparatively heavy, after the full circle of coiling, dismounting exchange shaping rotor direction is extremely inconvenient.
Therefore, engineering needs a kind of special mechanism for industrial motor rotor winding, can realize coil presses the direction of winding being wound around and conveniently regulating multipage rotor simultaneously.
Summary of the invention
In order to overcome the deficiencies in the prior art, the present invention provides a kind of reasonable in design, low cost of manufacture, is greatly improved the double; two aobvious coil winding machine of shaping rotor of winding efficiency.
Technical scheme is as follows: the double; two aobvious coil winding machine of a kind of shaping rotor, including falsework, rotor clamper, driving equipment and coil clamp; Described driving equipment is installed on falsework; Described rotor clamper includes flap, support, armature spindle; Described flap is installed on the driving axle of driving equipment, follows the rotation driving axle and rotates; Described support is provided with two, is respectively arranged on flap, is positioned at flap and the both sides driving axle junction point; Described support is provided with installing plate; The described installing plate on two supports is mutually corresponding, and armature spindle can be assemblied on rotor clamper by these two pieces of installing plates.
Described coil clamp respective rotor fixture is arranged, and on coil clamp, the coil of assembling is consistent with the direction that rotor clamper rotates.
The flap place plane of described rotor clamper is perpendicular to ground.
Described flap is positioned at it and with driving, the both sides of axle junction point is provided with many pack supports installing hole, different installing holes can be switched according to the coil winding machine of differing heights and install.
The double; two aobvious coil winding machine of described shaping rotor, also includes enumerator, and described enumerator is installed on falsework; Described enumerator electrically connects with being connected driving equipment, the number of turns that real time record rotor clamper turns over.
Described driving equipment includes motor and reducing gear, and motor output shaft connects reductor mechanism, and the output shaft of reducing gear is fixing with flap to be connected.
Described coil clamp includes coil brace, first coil bar, the second coil bar, tertiary coil bar; Described coil brace is arranged at the top of falsework side, is used for installing coil; Described first coil bar is installed on falsework bottom, and coil brace homonymy, is positioned at the lower section of coil brace; The second described coil bar is arranged at the bottom of falsework opposite side, and its position is corresponding with the position of first coil bar; Described tertiary coil bar is installed on falsework top, and the second coil bar homonymy, is positioned at the top of the second coil bar.
Being mounted on rolling coil on described first coil bar, the second coil bar and tertiary coil bar, the connecting portion of first coil bar and falsework is additionally provided with spring.
The present invention can install easily and use, and when reducing manpower, can single be operated; By driving equipment direct driving rotor fixture to carry out coiling, decrease the output of idle work, more energy and labour saving; Adopting armature spindle to be fixed on the mode on fixture through rotor, rotor clamper rotor driven carries out coiling at vertical rotation in surface, it is ensured that while the safety in winding process, and the convenient direction that can complete when not needing to dismantle lower rotor part is exchanged; The connecting portion of first coil bar and falsework is provided with spring, it is ensured that winding process coil outlet is steady; It is provided with counting equipment can number of turns be calculated, it is ensured that the pitch of the laps number of turn precisely errorless; The driving equipment of reversion can be rotated forward, meet the coiling requirement of any direction on rotor.
Because the rotor clamper of the present invention can extending, the rotor that can coordinate large-size machine uses, even if rotor volume is very big, it also is able to meet the installation needs of large rotor, and because what rotor clamper utilized is the inner space of the double; two aobvious coil winding machine of shaping rotor, does not result in coil winding machine volume excessive, can place, effectively save workshop, also allow for human users, improve work efficiency and the suitability further, reduce cost.
The present invention has simple in construction science, the advantage convenient, efficiency is high is installed, the whole course of processing only needs clamping workpiece and starting device, operation extremely convenient, people's multiple devices on duty can be realized, being greatly saved human resources, improve work efficiency, the processing field for rotor has a wide range of applications and promotion prospect.
Accompanying drawing explanation
Fig. 1 is the overall structure top view of the present invention.
Fig. 2 is the overall structure left view of the present invention.
Fig. 3 is the overall structure front view of the present invention.
Accompanying drawing identifies: 1-falsework, 2-rotor clamper, 3-enumerator, 4-drive equipment, 5-coil clamp; 21-flap, 22-support, 23-armature spindle, 24-installing plate, 25-rack mounting apertures; 41-motor, 42-reducing gear;51-coil brace, 52-first coil bar, 53-the second coil bar, 54-tertiary coil bar.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the invention will be further described.
Embodiment 1:
As it can be seen, the double; two aobvious coil winding machine of a kind of shaping rotor, including falsework 1, rotor clamper 2, driving equipment 4 and coil clamp 5; Described driving equipment 4 is installed on falsework 1; Described rotor clamper 2 includes flap 21, support 22, armature spindle 23; Described flap 21 is installed on the driving axle of driving equipment 4, follows the rotation driving axle and rotates; Described support 22 is provided with two, is respectively arranged on flap 21, is positioned at flap 21 and drives on the both sides of axle junction point; Described support 22 is provided with installing plate 24; Installing plate 24 on two described supports 22 is mutually corresponding, and armature spindle 23 can pass through these two pieces of installing plates 24 and be assemblied on rotor clamper 2;
Described coil clamp 5 respective rotor fixture 2 is arranged, and on coil clamp 5, the coil of assembling is consistent with the direction that rotor clamper 2 rotates.
The flap 21 place plane of described rotor clamper 2 is perpendicular to ground.
Described flap 21 is positioned at it and with driving, the both sides of axle junction point is provided with many pack supports installing hole 25, different installing holes 25 can be switched according to the coil winding machine of differing heights and install.
The double; two aobvious coil winding machine of described shaping rotor, also includes enumerator 3, and described enumerator 3 is installed on falsework 1; Described enumerator 3 electrically connects with being connected driving equipment 4, the number of turns that real time record rotor clamper 2 turns over.
Described driving equipment 4 includes motor 41 and reducing gear 42, and motor 41 output shaft connects reductor mechanism 42, and the output shaft of reducing gear 42 is fixing with flap 21 to be connected.
Described coil clamp 5 includes coil brace 51, first coil bar the 52, second coil bar 53, tertiary coil bar 54; Described coil brace 51 is arranged at the top of falsework 1 side, is used for installing coil; Described first coil bar 52 is installed on falsework 1 bottom, and coil brace 51 homonymy, is positioned at the lower section of coil brace 51; The second described coil bar 53 is arranged at the bottom of falsework 1 opposite side, and its position is corresponding with the position of first coil bar 52; Described tertiary coil bar 54 is installed on falsework 1 top, and the second coil bar 53 homonymy, is positioned at the top of the second coil bar 53.
Being mounted on rolling coil on described first coil bar the 52, second coil bar 53 and tertiary coil bar 54, the connecting portion of first coil bar 52 and falsework 1 is additionally provided with spring.
The work process of the present embodiment is as follows:
By armature spindle 23 through the rotor needing coiling, and armature spindle 23 two ends are fixed on support 22, tightening screw, fixed rotor axle 23, dismounting coil brace 51, load enamel wire coil, and fix its position and do not move, regulate it and roll elasticity, pull-out enamel-covered wire, walk around first coil bar 52 successively, rolling coil on second coil bar 53 and the 3rd wire winding pole 54, and it is wound into treating the duct of wound rotor, after the end points of fixing enamel-covered wire, start power supply, driving equipment 4 runs, rotor is under the drive driving equipment 4, at vertical rotation in surface, pull enamel-covered wire takes up on rotor duct, enumerator 3 real time record also shows the coil turn walked around, stop when reaching the coil turn preset and automatically power off, operator unclamps the screw of fixed rotor axle 23, rotate armature spindle 23 and exchange the angle of rotor winding, and retightened by installing plate 24, carry out the coiling work of another rotor page,Repeat above step, until completing the coiling processing of whole rotor.
Claims (7)
1. the double; two aobvious coil winding machine of shaping rotor, including falsework (1), rotor clamper (2), drives equipment (4) and coil clamp (5), it is characterised in that:
Described driving equipment (4) is installed on falsework (1); Described rotor clamper (2) includes flap (21), support (22), armature spindle (23); Described flap (21) is installed on the driving axle of driving equipment (4), follows the rotation driving axle and rotates; Described support (22) is provided with two, is respectively arranged on flap (21), is positioned at flap (21) and the both sides driving axle junction point; Described support (22) is provided with installing plate (24); The described installing plate (24) on two supports (22) is mutually corresponding, and armature spindle (23) can pass through these two pieces of installing plates (24) and be assemblied on rotor clamper (2);
Described coil clamp (5) respective rotor fixture (2) is arranged, and the coil of the upper assembling of coil clamp (5) is consistent with the direction that rotor clamper (2) rotates.
2. the double; two aobvious coil winding machine of shaping rotor as claimed in claim 1, it is characterised in that: flap (21) the place plane of described rotor clamper (2) is perpendicular to ground.
3. the double; two aobvious coil winding machine of shaping rotor as claimed in claim 1, it is characterised in that: described flap (21) is positioned at it and with driving, the both sides of axle junction point is provided with many pack supports installing hole (25).
4. the double; two aobvious coil winding machine of shaping rotor as claimed in claim 1, it is characterised in that: also including enumerator (3), described enumerator (3) is installed on falsework (1); Described enumerator (3) electrically connects with being connected driving equipment (4), the number of turns that real time record rotor clamper (2) turns over.
5. the double; two aobvious coil winding machine of shaping rotor as claimed in claim 1, it is characterized in that: described driving equipment (4) includes motor (41) and reducing gear (42), motor (41) output shaft connects reductor mechanism (42), and the output shaft of reducing gear (42) is fixing with flap (21) to be connected.
6. the double; two aobvious coil winding machine of shaping rotor as claimed in claim 1, it is characterised in that: described coil clamp (5) includes coil brace (51), first coil bar (52), the second coil bar (53), tertiary coil bar (54); Described coil brace (51) is arranged at the top of falsework (1) side, is used for installing coil; Described first coil bar (52) is installed on falsework (1) bottom, and coil brace (51) homonymy, is positioned at the lower section of coil brace (51); The second described coil bar (53) is arranged at the bottom of falsework (1) opposite side, and its position is corresponding with the position of first coil bar (52); Described tertiary coil bar (54) is installed on falsework (1) top, and the second coil bar (53) homonymy, is positioned at the top of the second coil bar (53).
7. the double; two aobvious coil winding machine of shaping rotor as described in claim 1 or 6, it is characterized in that: be mounted on rolling coil on described first coil bar (52), the second coil bar (53) and tertiary coil bar (54), the connecting portion of first coil bar (52) and falsework (1) is additionally provided with spring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610154487.8A CN105680643B (en) | 2016-03-18 | 2016-03-18 | A kind of double aobvious coil winding machines of shaping rotor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610154487.8A CN105680643B (en) | 2016-03-18 | 2016-03-18 | A kind of double aobvious coil winding machines of shaping rotor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105680643A true CN105680643A (en) | 2016-06-15 |
| CN105680643B CN105680643B (en) | 2018-10-16 |
Family
ID=56310768
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610154487.8A Expired - Fee Related CN105680643B (en) | 2016-03-18 | 2016-03-18 | A kind of double aobvious coil winding machines of shaping rotor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105680643B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109904996A (en) * | 2019-03-31 | 2019-06-18 | 横店集团英洛华电气有限公司 | Servo rotor piece enameled wire apparatus for shaping |
| CN110880845A (en) * | 2019-11-14 | 2020-03-13 | 北京曙光航空电气有限责任公司 | Winding device and winding method for motor rotor core assembly |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06178508A (en) * | 1992-12-03 | 1994-06-24 | Ishikawajima Harima Heavy Ind Co Ltd | Coil winding apparatus for stator |
| CN201887618U (en) * | 2010-12-28 | 2011-06-29 | 湘潭电机股份有限公司 | Coiling clamp for motor rotor |
| CN202172347U (en) * | 2011-05-06 | 2012-03-21 | 余祥辉 | Novel die head of coiling machine of generator rotor |
| CN202424440U (en) * | 2011-12-28 | 2012-09-05 | 南昌康富电机技术有限公司 | Simple, high-efficiency and practical rotor winding tool |
| CN203482054U (en) * | 2013-09-24 | 2014-03-12 | 福建天骏工业有限公司 | Rotor winding machine |
| CN204145218U (en) * | 2014-07-25 | 2015-02-04 | 龙泉市金鸿汽车空调有限公司 | A kind of disc type wound rotor coil automaton |
| CN205566045U (en) * | 2016-03-18 | 2016-09-07 | 广西陆洲机械制造有限公司 | Two apparent coiling machines of plastic rotor |
-
2016
- 2016-03-18 CN CN201610154487.8A patent/CN105680643B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06178508A (en) * | 1992-12-03 | 1994-06-24 | Ishikawajima Harima Heavy Ind Co Ltd | Coil winding apparatus for stator |
| CN201887618U (en) * | 2010-12-28 | 2011-06-29 | 湘潭电机股份有限公司 | Coiling clamp for motor rotor |
| CN202172347U (en) * | 2011-05-06 | 2012-03-21 | 余祥辉 | Novel die head of coiling machine of generator rotor |
| CN202424440U (en) * | 2011-12-28 | 2012-09-05 | 南昌康富电机技术有限公司 | Simple, high-efficiency and practical rotor winding tool |
| CN203482054U (en) * | 2013-09-24 | 2014-03-12 | 福建天骏工业有限公司 | Rotor winding machine |
| CN204145218U (en) * | 2014-07-25 | 2015-02-04 | 龙泉市金鸿汽车空调有限公司 | A kind of disc type wound rotor coil automaton |
| CN205566045U (en) * | 2016-03-18 | 2016-09-07 | 广西陆洲机械制造有限公司 | Two apparent coiling machines of plastic rotor |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109904996A (en) * | 2019-03-31 | 2019-06-18 | 横店集团英洛华电气有限公司 | Servo rotor piece enameled wire apparatus for shaping |
| CN109904996B (en) * | 2019-03-31 | 2023-11-24 | 浙江联宜电机有限公司 | Shaping device for servo rotor splicing enameled wire |
| CN110880845A (en) * | 2019-11-14 | 2020-03-13 | 北京曙光航空电气有限责任公司 | Winding device and winding method for motor rotor core assembly |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105680643B (en) | 2018-10-16 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20160615 Assignee: Guangxi Lu qaidai Technology Co.,Ltd. Assignor: GUANGXI LUZHOU MACHINERY MANUFACTURING Co.,Ltd. Contract record no.: X2020450000011 Denomination of invention: Dual-display winding machine of shaping rotor Granted publication date: 20181016 License type: Common License Record date: 20200709 |
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| EE01 | Entry into force of recordation of patent licensing contract | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181016 Termination date: 20210318 |
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| CF01 | Termination of patent right due to non-payment of annual fee |