CN105679994B - A kind of alkaline dry battery electrolyte calibrated shot mechanism - Google Patents
A kind of alkaline dry battery electrolyte calibrated shot mechanism Download PDFInfo
- Publication number
- CN105679994B CN105679994B CN201610258242.XA CN201610258242A CN105679994B CN 105679994 B CN105679994 B CN 105679994B CN 201610258242 A CN201610258242 A CN 201610258242A CN 105679994 B CN105679994 B CN 105679994B
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- electrolyte
- cylinder
- liquid
- dry battery
- alkaline dry
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/60—Arrangements or processes for filling or topping-up with liquids; Arrangements or processes for draining liquids from casings
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Filling, Topping-Up Batteries (AREA)
Abstract
The present invention relates to a kind of alkaline dry battery electrolyte calibrated shot mechanism, including workbench (1), sliding block (2) and injection tube (3), sliding block (2) is removably set on the workbench (1), and injection tube (3) includes the first cylinder (30), injection rod (31) and the second cylinder (32);The liquid outlet (302) of first cylinder connects with the inlet (321) of the second cylinder;Electrolyte enters electrolyte passage (3102) by second body of rod (311), and the end of the electrolyte passage (3102) has connector (31020);Also include being arranged on the extraction sector (4) connected below the first cylinder (30) and with liquid cabin (3010).The invention provides alkaline dry battery electrolyte injection mechanism, the electrolyte absorption pattern in the mechanism is negative pressure absorbing, i.e., the absorption environment of electrolyte is subnormal ambient, in such a case, the assimilation effect of electrolyte is more preferable, and leaks the aerial time cruelly, and electrolyte is unlikely to deteriorate.
Description
Technical field
The present invention relates to alkaline dry battery technical field, more particularly to a kind of alkaline dry battery electrolyte fixed-quantity injector.
Background technology
Injecting mechanism in basic dry cell zinc injection glue and electrolytic solution machine is the critical component of the machine, and it can be directly influenced
The measuring accuracy and properties of product of electrolyte injection, alkaline dry battery electrolyte injecting mechanism of the prior art is typically using electricity
Pond is directly moved up and down in injection process using cam mechanism to reach.The China that Granted publication is CN201146211Y is specially
Profit, the injecting mechanism in a kind of basic dry cell zinc injection glue and electrolytic solution machine is disclosed, in use, the technical scheme uses up and down
Cam controls ascending unit and thrustor to respectively reach the upper and lower motion of piston rod and battery in piston pump respectively, from
And complete electrolyte being drawn into piston pump from cylinder, and the electrolyte in piston pump is injected into the process in battery.
Reacted according to inventor, the mechanism still has some shortcomings in use, if the electrolyte is atmospheric pressure state
Lower Electolyte-absorptive, the absorption of its electrolyte is not abundant enough, and the air in anode ring is not easy to discharge, electrolyte soak time compared with
The problems such as long, and to leak the aerial time cruelly longer for alkaline electrolyte, more easily causes electrolyte carbonating and moisture evaporation, this
All increase the internal resistance for causing battery, and heavy load discharge characteristic is deteriorated and the defects of poor storage performance;And in use,
Electrolyte is entered in the battery by multiprogramming, and due to sealing problem, electrolyte is easily revealed, and pollutes site environment;
At the same time, the structure realizes that the weight feed of electrolyte is complicated, is difficult to control.
The content of the invention
An object of the present invention is in view of the deficiencies of the prior art, to overcome electrolyte under atmospheric pressure state and absorb not
The problem of abundant, there is provided a kind of device, the infiltration rate and absorption efficiency of electrolyte are improved, during contact of the electrolyte with air
Between it is short, and site environment more cleans in use.
A kind of alkaline dry battery electrolyte injection mechanism, including workbench, sliding block and injection tube, the sliding block is removable to be set
Put on the workbench, the injection tube includes the first cylinder, injection rod and the second cylinder, and the injection rod includes the first bar
Body and second body of rod, first body of rod include piston portion, vertical portion and electrolyte passage, and second body of rod is flexible pipe;
First cylinder includes cavity and liquid outlet, and the piston portion coordinates with the cavity movable seal;Second cylinder
The lower section of first cylinder is arranged on, second cylinder is provided with the dynamic fluid passage of electrolysis liquid stream, inlet and set
Put the pore in its outer wall;The liquid outlet of first cylinder connects with the inlet of second cylinder;Electrolyte is by institute
State second body of rod and enter the electrolyte passage, the end of the electrolyte passage has connector;Also include being arranged on described the
The extraction sector connected below one cylinder and with liquid cabin, the extraction sector include the gas passage of both ends open, and the gas leads to
First opening in road is passed in the liquid cabin, and its second opening is passed through in the battery;First body of rod and the sliding block
Connect as one structure.
Beneficial effects of the present invention:
(1) the invention provides alkaline dry battery electrolyte injection mechanism, the electrolyte absorption pattern in the mechanism is negative
Pressure absorbs, i.e., the absorption environment of electrolyte is subnormal ambient, and in such a case, the assimilation effect of electrolyte is more preferable, and sudden and violent leakage
Aerial time, electrolyte are unlikely to deteriorate.
(2) the ingenious ingenious combination using injection rod and the second cylinder of the invention, can be realized below the cooperation of the two
The circulation of electrolyte, electrolyte directly enters the second cylinder by injection rod, and then enters to the battery;At the same time, originally
Technical scheme can utilize extraction sector, and the gas in battery is extracted, relative negative pressuren zone is formed in inside battery, this
When electrolyte can be sprayed along the pore of the second cylinder to surrounding, one side negative pressure can preferably realize the suction of electrolyte
Receive, being formed for another aspect electrolyte is sprayed and dispersed to surrounding, uniform absorption;And electrolyte enters the electricity of negative relative
After in pond, because gas content is less, it is small with the contact probability of air, is unlikely to deteriorate;Mechanism can by extraction sector with
Mechanism for filling liquid is dexterously combined into one, and dexterously realizes injection and the effect of mutually promoting vacuumized.
(3) the technical program in the presence of extraction sector by battery case air wash out, after it is squeezed into downwards again,
The gas as another power from pore to surrounding that spray from of driving electrolyte, can advantageously promote the absorption of electrolyte with
Infiltration.
(4) when working, electrolyte is directly by second first body of rod of body of rod input value, electrolyte circulation path is few, is not easy
Generation leakage problem.
(5) displacement of piston portion can be controlled by the displacement of control slide block, by setting fluid passage
Volume and then can be effectively by the structure weight feed electrolyte, the electrolyte volume of the mechanism bolus injection is fluid passage
Volume, it is thus only necessary to adjust the volume size i.e. can be achieved weight feed;And then effectively control the injection and injection of electrolyte
Amount.
As a preferred embodiment, the inlet of the liquid outlet of first cylinder and second cylinder passes through soft pipe connection.
As a preferred embodiment, the first cylinder bottom wall also includes liquid tank, the liquid outlet passes through with the inlet
The liquid tank and soft pipe connection.
As a preferred embodiment, the electrolyte passage section is into inverted T-shaped, including Vertical Channel and horizontal channel, the water
The top of flat passage is higher than the liquid outlet.
As a preferred embodiment, also include cooling gas check valve, the cooling gas check valve be arranged on first opening with it is described
The junction of liquid cabin;Also include liquid non-return valve, the liquid non-return valve is arranged on the liquid outlet and the inlet
Junction, the liquid can flow into the inlet by the liquid outlet.During work, the electrolyte in the cavity is by described
Electrolyte inlet enters in the fluid flow paths, and injection rod moves down, to the connector and the liquid outlet and institute
Inlet connection is stated, after the electrolyte is entered in the fluid passage, electrolyte is in fluid passage, due to pore
Aperture is smaller, and its insufficient pressure is so that electrolyte to be discharged by fluid passage;Then, injection rod moves up, in battery
Air is moved in liquid cabin in the presence of extraction sector, is increased with the displacement of injection rod, is formed gradually in battery negative
Nip, now electrolyte in the presence of pressure difference from pore to surrounding spray, for absorb;Finally, injection rod continues fortune downwards
Dynamic, electrolyte is further projected and injects the electrolyte of a new round into fluid passage again by it from pore.In this technology
In scheme, its effect can more accurately be realized in cooling gas check valve and liquid non-return valve.
As a preferred embodiment, the bullet that the cooling gas check valve includes one end open, one end is closed, and the bullet
The position of cone is provided with outlet otch;The cone of the bullet is open towards described first.The cooling gas check valve is not
Unidirectional gas flowing can be only carried out, while the bullet can prevent liquid from flowing into battery by the first opening by liquid cabin
It is interior.
As a preferred embodiment, external diameter the value D1=0.6-0.8d, d of second cylinder are the inner diameter values of battery.
As a preferred embodiment, the vertical length L1=0.6-0.8l, l of second cylinder are the depth of battery.
As a preferred embodiment, outer wall intensive setting of the pore along second cylinder;The pore section
To be tubaeform.
As a preferred embodiment, the sliding block is provided with limit sensors, for limiting the sliding block along the workbench
Moving range.
Brief description of the drawings
For the technical scheme of the clearer explanation embodiment of the present invention, required use in being described below to embodiment
Accompanying drawing be briefly described, it should be apparent that, drawings discussed below is only some embodiments of the present invention, for ability
For the those of ordinary skill in domain, on the premise of not paying creative work, it is attached other can also to be obtained according to these accompanying drawings
Figure.
Fig. 1 is a kind of structural representation of alkaline dry battery electrolyte injection mechanism.
Fig. 2 is liquid outlet and the close-up schematic view at inlet position.
Fig. 3 is the structural representation of cooling gas check valve.
Fig. 4 is the outer wall close-up schematic view of the second cylinder.
Fig. 5 is the attachment structure schematic diagram of sliding block and workbench.
Fig. 6 is the partial enlargement structural representation of injection rod.
Embodiment
The technical scheme in the embodiment of the present invention is clearly and completely illustrated below in conjunction with the accompanying drawings.
Embodiment
As shown in figure 1, a kind of alkaline dry battery electrolyte calibrated shot mechanism, including workbench 1, sliding block 2 and injection tube
3;As shown in figure 5, the sliding block 2 is removably set on the workbench 1, the injection tube 3 includes the first cylinder 30, injection
The cylinder 32 of bar 31 and second, the injection rod 31 include first body of rod 310 and second body of rod 311, and first body of rod 310 includes
Piston portion 3100, vertical portion 3101 and electrolyte passage 3102, second body of rod 311 are flexible pipe;First cylinder 30
Including cavity and liquid outlet 302, the piston portion 3100 coordinates with cavity movable seal.
As shown in Fig. 1 and Fig. 4, second cylinder 32 is arranged on the lower section of first cylinder 30, second cylinder
32 are provided with electrolysis liquid stream dynamic fluid passage 320, inlet 321 and the pore 322 for being arranged on its outer wall;Described first
The liquid outlet 302 of cylinder connects with the inlet 321 of second cylinder;Electrolyte is as described in entering second body of rod 311
Electrolyte passage 3102, the end of the electrolyte passage 3102 have connector 31020;Also include being arranged on first cylinder
The extraction sector 4 connected below 30 and with liquid cabin 3010, the extraction sector 4 include the gas passage 40 of both ends open, the gas
First opening 401 of body passage 40 is passed in the liquid cabin 3010, and its second opening 402 is passed through in the battery 6;Described
One body of rod 310 connects as one structure with the sliding block 2.
As shown in Figures 1 and 2, the bottom wall of the first cylinder 30 also includes liquid tank 303, the liquid outlet 302 with it is described
Inlet 321 is connected by the liquid tank 303 with flexible pipe 12.As shown in figure 4, the section of electrolyte passage 3102 is into inverted T-shaped,
Including Vertical Channel 31021 and horizontal channel 31022, the top 310220 of the horizontal channel 31022 is higher than the liquid outlet
302。
As shown in Figures 2 and 3, in addition to cooling gas check valve 50, the cooling gas check valve 50 are arranged on first opening
401 with the junction of the liquid cabin 3010;Also include liquid non-return valve 51, the liquid non-return valve 51 be arranged on it is described go out liquid
The junction of mouth 302 and the inlet 321, the liquid can flow into the inlet 321 by the liquid outlet 302.Institute
The bullet 500 that cooling gas check valve 50 includes one end open, one end is closed is stated, and the bullet is set close to the position of cone
There is outlet otch 501;The cone of the bullet towards described first opening 401.
In the present embodiment, external diameter the value D1=0.6-0.8d, d of second cylinder 32 are the inner diameter values of battery 6, described
The vertical length L1=0.6-0.8l, l of second cylinder 32 are the depth of battery 6;The pore 322 is along second cylinder
The 32 intensive setting of outer wall;The section of pore 322 is tubaeform.
Certainly in the present embodiment, the sliding block 2 is provided with limit sensors, for limiting the sliding block 2 along described
The moving range of workbench 1.
During work, injection rod 31 moves down, to the connector 31020 and the liquid outlet 302 and the inlet
321 connections, after the electrolyte is entered in the fluid passage 1320, electrolyte is in fluid passage 320, due to pore
322 aperture is smaller, and its insufficient pressure is so that electrolyte to be discharged by fluid passage 320;Then, injection rod 31 is to moving up
Dynamic, extraction sector 4 is worked, and the air in battery 6 is moved in the presence of extraction sector 4 in liquid cabin 3010, with injection rod
31 displacement increase, forms negative pressuren zone in battery 6 gradually, now electrolyte in the presence of pressure difference from pore 322 to
Surrounding sprays, for absorbing;Finally, injection rod 31 changes direction and moved downward, and it is further by electrolysis remaining in fluid passage 320
Liquid is projected from pore 322 and injects the electrolyte of a new round into fluid passage 320 again.In this technical scheme, in gas
Its effect can more accurately be realized in the presence of body check valve 50 and liquid non-return valve 51.
As shown in Fig. 2 in implementation process, when injection rod 31 moves down, liquid non-return valve 51 works, and liquid can be by going out
Liquid mouth 302 is flowed into the inlet 321 by flexible pipe 12, and now cooling gas check valve 50 does not work substantially;As shown in figure 3, work as
When injection rod 31 moves up, cooling gas check valve 50 is worked, and gas can be entered in the liquid cabin 3010 by the first opening 401.
As shown in figure 4, the workbench 1 is sliding connection with sliding block 2, in the present embodiment, the structure is cunning
Block connects, naturally it is also possible to and it is other connected modes, such as dovetail groove, t shape grooves etc..
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art the invention discloses technical scope in, the change or replacement that can readily occur in,
It should all be included within the scope of the present invention.Therefore, protection scope of the present invention should be with the protection model of claims
Enclose and be defined.
Claims (10)
1. a kind of alkaline dry battery electrolyte calibrated shot mechanism, including workbench (1), sliding block (2) and injection tube (3), it is special
Sign is that the sliding block (2) is removably set on the workbench (1), the injection tube (3) include the first cylinder (30),
Injection rod (31) and the second cylinder (32), the injection rod (31) includes first body of rod (310) and second body of rod (311), described
First body of rod (310) includes piston portion (3100), vertical portion (3101) and electrolyte passage (3102), second body of rod
(311) it is flexible pipe;First cylinder (30) includes cavity and liquid outlet (302), and the piston portion (3100) can with cavity
Mobile sealing coordinates;Second cylinder (32) is arranged on the lower section of first cylinder (30), and second cylinder (32) sets
It is equipped with electrolysis liquid stream dynamic fluid passage (320), inlet (321) and the pore (322) for being arranged on its outer wall;Described
The liquid outlet (302) of one cylinder connects with the inlet (321) of second cylinder;Electrolyte is by second body of rod (311)
Into the electrolyte passage (3102), the end of the electrolyte passage (3102) has connector (31020);Also include setting
The extraction sector (4) connected below first cylinder (30) and with liquid cabin (3010), the extraction sector (4) include both ends
The gas passage (40) of opening, the first opening (401) of the gas passage (40) are passed in the liquid cabin (3010), and it second
Opening (402) is passed through in the battery (6);First body of rod (310) connects as one structure with the sliding block (2).
A kind of 2. alkaline dry battery electrolyte calibrated shot mechanism as claimed in claim 1, it is characterised in that first cylinder
(30) liquid outlet (302) is connected with the inlet (321) of second cylinder (32) by flexible pipe (12).
A kind of 3. alkaline dry battery electrolyte calibrated shot mechanism as claimed in claim 2, it is characterised in that first cylinder
(30) bottom wall also includes liquid tank (303), the liquid outlet (302) and the inlet (321) by the liquid tank (303) with
Flexible pipe (12) connects.
4. a kind of alkaline dry battery electrolyte calibrated shot mechanism as claimed in claim 2, it is characterised in that the electrolyte leads to
Road (3102) section is into inverted T-shaped, including Vertical Channel (31021) and horizontal channel (31022), the horizontal channel (31022)
Top (310220) be higher than the liquid outlet (302).
5. a kind of alkaline dry battery electrolyte calibrated shot mechanism as claimed in claim 1, it is characterised in that also including gas list
To valve (50), the cooling gas check valve (50) is arranged on the junction of first opening (401) and the liquid cabin (3010);
Also include liquid non-return valve (51), the liquid non-return valve (51) is arranged on the liquid outlet (302) and the inlet (321)
Junction, the liquid can flow into the inlet (321) by the liquid outlet (302).
A kind of 6. alkaline dry battery electrolyte calibrated shot mechanism as claimed in claim 5, it is characterised in that the gas unidirectional
The bullet (500) that valve (50) includes one end open, one end is closed, and the bullet is provided with outlet close to the position of cone
Otch (501);The cone of the bullet is open (401) towards described first.
7. a kind of alkaline dry battery electrolyte calibrated shot mechanism as described in claim 1 to 6 is any, it is characterised in that described
External diameter the value D1=0.6-0.8d, d of second cylinder (32) are the inner diameter values of battery (6).
8. a kind of alkaline dry battery electrolyte calibrated shot mechanism as described in claim 1 to 6 is any, it is characterised in that described
The vertical length L1=0.6-0.8l, l of second cylinder (32) are the depth of battery (6).
9. a kind of alkaline dry battery electrolyte calibrated shot mechanism as described in claim 1 to 6 is any, it is characterised in that described
Outer wall intensive setting of the pore (322) along second cylinder (32);Pore (322) section is tubaeform.
10. a kind of alkaline dry battery electrolyte calibrated shot mechanism as described in claim 1 to 6 is any, it is characterised in that described
Sliding block (2) is provided with limit sensors, for limiting moving range of the sliding block (2) along the workbench (1).
Priority Applications (1)
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CN201610258242.XA CN105679994B (en) | 2016-04-22 | 2016-04-22 | A kind of alkaline dry battery electrolyte calibrated shot mechanism |
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CN201610258242.XA CN105679994B (en) | 2016-04-22 | 2016-04-22 | A kind of alkaline dry battery electrolyte calibrated shot mechanism |
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CN105679994A CN105679994A (en) | 2016-06-15 |
CN105679994B true CN105679994B (en) | 2017-12-01 |
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CN109671900A (en) * | 2018-12-24 | 2019-04-23 | 屈晓芳 | A kind of battery production raw material can automatic ration filler material feeding process units |
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Publication number | Priority date | Publication date | Assignee | Title |
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US5487417A (en) * | 1993-09-03 | 1996-01-30 | Toshiba Battery Co., Ltd. | Electrolyte injection apparatus |
CN200978786Y (en) * | 2006-12-08 | 2007-11-21 | 宁波博大梧桐电池科技有限公司 | Piston pump for alkaline dry cell zinc-implanted glue and electrolytic fluid |
CN100459231C (en) * | 2007-02-06 | 2009-02-04 | 宁波博大梧桐电池科技有限公司 | Alkaline dry battery electrolyte vacuum absorption device |
CN201008006Y (en) * | 2007-02-06 | 2008-01-16 | 宁波博大梧桐电池科技有限公司 | Alkaline dry cell electrolyte vacuum absorption plant |
CN201146211Y (en) * | 2008-01-09 | 2008-11-05 | 宁波博大梧桐电池科技有限公司 | Injection mechanism for alkaline dry cell zincium-infusing glue and electrolytic solution machine |
JP5585174B2 (en) * | 2010-04-07 | 2014-09-10 | 日産自動車株式会社 | Electrolyte injection method and electrolyte injection device |
CN204067489U (en) * | 2014-07-10 | 2014-12-31 | 宁波博大梧桐电池科技有限公司 | Alkaline battery imbibition vacuum hood device |
CN205723749U (en) * | 2016-04-22 | 2016-11-23 | 浙江昀邦电池有限公司 | A kind of alkaline dry battery electrolyte calibrated shot mechanism |
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Denomination of invention: An electrolyte quantitative injection mechanism for alkaline dry battery Effective date of registration: 20210923 Granted publication date: 20171201 Pledgee: Changxin Zhejiang rural commercial bank Limited by Share Ltd. Pledgor: ZHEJIANG YUNBANG BATTERY Co.,Ltd. Registration number: Y2021980009712 |