CN105676879A - Deviation rectification control system of brushless DC motor based on CAN bus - Google Patents

Deviation rectification control system of brushless DC motor based on CAN bus Download PDF

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Publication number
CN105676879A
CN105676879A CN201410682516.9A CN201410682516A CN105676879A CN 105676879 A CN105676879 A CN 105676879A CN 201410682516 A CN201410682516 A CN 201410682516A CN 105676879 A CN105676879 A CN 105676879A
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China
Prior art keywords
motor
controller
brshless
module
control system
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Pending
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CN201410682516.9A
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Chinese (zh)
Inventor
杨晓方
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Shaanxi Yatai Electric Appliance Co Ltd
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Shaanxi Yatai Electric Appliance Co Ltd
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Priority to CN201410682516.9A priority Critical patent/CN105676879A/en
Publication of CN105676879A publication Critical patent/CN105676879A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a deviation rectification control system of a brushless DC motor based on a CAN bus. The deviation rectification control system comprises a sensor used for detecting a material shifting signal and a controller used for receiving the material shifting signal output by the sensor through a CAN bus module. A brushless DC motor is connected with a drive. The controller enables a brushless motor driving module based on the state of a Hall switch. The Hall switch is connected with the brushless DC motor and the input end of the controller. The input end of the controller is connected with a limit switch and a current sampling circuit. The controller carries out PID adjustment on the speed of the brushless DC motor through a sampling voltage signal output by the current sampling circuit, and offers over-current protection to the brushless DC motor. The sensor and the controller are both connected with a communication conversion module through the CAN bus module, and the communication conversion module is connected with a principal computer. The deviation rectification control system is strong in anti-interference capability, high in efficiency, safe and reliable, and convenient to operate, and needs no frequent maintenance.

Description

Deviation correction control system based on the brshless DC motor of CAN
Technical field
The present invention relates to a kind of deviation correction control system, be specifically related to the deviation correction control system of a kind of brshless DC motor based on CAN.
Background technology
One complete deviation correction control system it be made up of three big units: the deflection correction sensor unit that coil edge deviation value is obtained, the controller unit of completion system regulation and control, perform controller correction instruction, promote coiled material to return to the correction executing mechanism of reference position. Deviation-rectifying system driver is as the important component part of deviation-rectifying system, and the precision of whole system, efficiency are all had a great impact by the difference that motor is chosen. General deviation-rectifying system many employings direct current generator or AC induction motor are used as drive system, and some are on the high machine of correction precision and rate request, and can adopt can the accurate servomotor controlled. For the problem thinking to performance and cost, people begin look for function admirable, cheap motor, the deviation correction control system high to design cost performance, the deviation correction control system being correction executing mechanism with DC brushless motor in this context starts to engender commercially. Then, how to design the deviation correction control system that a kind of control performance is good, be various equivalent modifications technical problem urgently to be resolved hurrily.
Summary of the invention
It is an object of the invention to overcome above-mentioned deficiency of the prior art, it is provided that the deviation correction control system of a kind of brshless DC motor based on CAN. This deviation correction control system simple in construction, capacity of resisting disturbance is strong, and efficiency is high, safe and reliable, easy to operate, it is not necessary to often to safeguard, it is simple to promote the use of.
For achieving the above object, the technical solution used in the present invention is: based on the deviation correction control system of the brshless DC motor of CAN, it is characterized in that: include the sensor for detecting material shifted signal, after material shifted signal for being received the output of described sensor by CAN module is processed and driven the controller of brshless DC motor by brushless motor driver module, described brshless DC motor and the driver for eliminating material deviation connect, described controller enables brushless motor driver module by the state of Hall switch, described Hall switch connects with brshless DC motor, described Hall switch connects with the input of controller, the input of described controller is connected to the limit switch for being triggered and then make brshless DC motor shut down when described driver exceedes range, the input of described controller is connected to for gathering the current signal flowing through described brushless motor driver module the current sampling circuit converting voltage signal to, the speed of brshless DC motor is carried out PID adjustment and brshless DC motor is realized overcurrent protection by the sampled voltage signal that described controller is exported by current sampling circuit, the outfan of described controller is connected to the sound and light alarm module for sending sound and light alarm signal, described sensor and controller are connected to communication transfer interface module each through described CAN module, described communication transfer interface module connects with host computer.
The deviation correction control system of the above-mentioned brshless DC motor based on CAN, it is characterised in that: the outfan of described controller is connected to the display of the side-play amount for showing material.
The deviation correction control system of the above-mentioned brshless DC motor based on CAN, it is characterised in that: described display is liquid crystal display.
The deviation correction control system of the above-mentioned brshless DC motor based on CAN, it is characterised in that: the input of described controller is connected to the key-press module for arranging deviation-rectifying system parameter.
The deviation correction control system of the above-mentioned brshless DC motor based on CAN, it is characterised in that: described controller adopts dsPIC30F5016 controller.
The present invention compared with prior art has the advantage that
1, capacity of resisting disturbance of the present invention is strong: transmitted the side-play amount of material by CAN.
2, efficiency of the present invention is high: drive driver to make the efficiency of system greatly improve by brshless DC motor.
3, the present invention is safe and reliable: brshless DC motor is had overcurrent protection function by system.
4, the present invention is easy to operate: can be arranged the mode of operation of system and the parameter of sensor by host computer.
5, the present invention is without frequent maintenance: because brshless DC motor brushless is so system need not often be safeguarded.
Below by drawings and Examples, technical scheme is described in further detail.
Accompanying drawing explanation
Fig. 1 is the schematic block circuit diagram of the present invention.
Description of reference numerals:
1 sensor; 2 CAN modules; 3 controllers;
4 brushless motor driver modules; 5 brshless DC motors; 6 drivers;
7 Hall switch; 8 sound and light alarm modules; 9 key-press modules;
10 current sampling circuits; 11 limit switches; 12 display;
13 communication transfer interface modules; 14 host computers.
Detailed description of the invention
The deviation correction control system of a kind of brshless DC motor based on CAN as shown in Figure 1, including the sensor 1 for detecting material shifted signal, after material shifted signal for being received the output of described sensor 1 by CAN module 2 is processed and driven the controller 3 of brshless DC motor 5 by brushless motor driver module 4, described brshless DC motor 5 and the driver 6 for eliminating material deviation connect, described controller 3 enables brushless motor driver module 4 by the state of Hall switch 7, described Hall switch 7 connects with brshless DC motor 5, described Hall switch 7 connects with the input of controller 3, the input of described controller 3 is connected to the limit switch 11 for being triggered and then make brshless DC motor 5 shut down when described driver 6 exceedes range, the input of described controller 3 is connected to for gathering the current signal flowing through described brushless motor driver module 4 current sampling circuit 10 converting voltage signal to, the speed of brshless DC motor 5 is carried out PID adjustment and brshless DC motor 5 is realized overcurrent protection by the sampled voltage signal that described controller 3 is exported by current sampling circuit 10, the outfan of described controller 3 is connected to the sound and light alarm module 8 for sending sound and light alarm signal, described sensor 1 and controller 3 are connected to communication transfer interface module 13 each through described CAN module 2, described communication transfer interface module 13 connects with host computer 14.
As it is shown in figure 1, the outfan of described controller 3 is connected to the display 12 of the side-play amount for showing material. The input of described controller 3 is connected to the key-press module 9 for arranging deviation-rectifying system parameter.
In the present embodiment, described display 12 is liquid crystal display. Described controller 3 adopts dsPIC30F5016 controller.
In the present embodiment, if material side-play amount being passed to controller 3 when sensor 1 detects material shifted signal to controller 3 under automatic deviation correction pattern by CAN, controller 3 drives brshless DC motor 5, brshless DC motor 5 to drive corresponding driver 6 finally to make material not have deviation as much as possible by brushless motor driver module 4 after material shifted signal being processed. Controller 3 enables corresponding brushless motor driver module 4 by the state of Hall switch 7, key-press module 9 is used for driver 6 carrying out associative operation and arranging the relevant parameter of deviation-rectifying system, and display 12 is used for showing the side-play amount of material and the relevant parameter of setting. When driver 6 exceedes range, limit switch 11 is triggered, and brshless DC motor 5 shuts down, and sound and light alarm module 8 sends sound and light alarm signal. The electric current flowing through brushless motor driver module 4 converts voltage signal to by current sampling circuit 10. Brshless DC motor 5 speed is carried out PID adjustment by described sampled voltage signal and brshless DC motor 5 is realized overcurrent protection by controller 3.
In the present embodiment, not only have because of CAN real-time, transmission range farther out, anti-electromagnetic interference capability is strong, low cost and other advantages can also can realize full distributed multi-computer system, and dividing without host and slave processors, each node all actively sends message, so native system utilizes the advantage of CAN to introduce host computer 14, host computer 14 can arrange the mode of operation of system and the parameter of sensor by communication transfer interface module 13.
The work process of the present invention is: press center mode button, makes driver 6 run to 1/2 stroke place. Load onto material, notice that material should be at the center of rotating shaft. Steadily freely whether, with manually mobile material, observe and to move, whether mechanical collision, whether mechanical trip is less than driver 6 stroke. Adjustment support is finely tuned in 1/2 position. The mobile support that regulates makes test point be positioned at sensor 1 graticule position, and locking regulates support. Choose driver 6 direction. Reference sensor 1 adjustment method has debugged sensor 1. By automatic keying, now material detects controlled point by automatically moving to sensor 1, if material reversely mobile deviation sensor 1, illustrates that brshless DC motor 5 set direction is incorrect, can click the positive and negative button of controller 3 and be revised. By left and right press key, artificially making material skew so, viewing system can correct material position automatically to test point. Open host work, according to material and to the requirement correcting precision, regulate sensitivity. Pull the position of some coiled strips, vibrate back and forth if there is driver 6, the sensitivity of controller 3 can be reduced, then can improve sensitivity when control accuracy is poor. By host computer 14, controller 3 and sensor 1, mode of operation can be arbitrarily set, as want to make the words that system is in automatic mode have only to operate on host computer 14 by host computer 14, as want to make driver 6 return to time middle button that center mode has only to click on sensor 1 by sensor 1 at the scene. In addition can pass through host computer 14, controller 3 and sensor 1 and the relevant parameter of deviation-rectifying system is set, the correction precision of all right real-time Simulation display deviation-rectifying system of host computer 14.
The above; it it is only presently preferred embodiments of the present invention; not the present invention is imposed any restrictions, every any simple modification, change and equivalent structure transformation above example made according to the technology of the present invention essence, all still fall within the protection domain of technical solution of the present invention.

Claims (5)

1. based on the deviation correction control system of the brshless DC motor of CAN, it is characterized in that: include the sensor (1) for detecting material shifted signal, for being received after the material shifted signal that described sensor (1) exports processes and driven by brushless motor driver module (4) controller (3) of brshless DC motor (5) by CAN module (2), described brshless DC motor (5) and the driver (6) for eliminating material deviation connect, described controller (3) enables brushless motor driver module (4) by the state of Hall switch (7), described Hall switch (7) connects with brshless DC motor (5), described Hall switch (7) connects with the input of controller (3), the input of described controller (3) is connected to the limit switch (11) for being triggered and then make brshless DC motor (5) shut down when described driver (6) exceedes range, the input of described controller (3) is connected to and flows through the current signal of described brushless motor driver module (4) for gathering and convert the current sampling circuit (10) of voltage signal to, the speed of brshless DC motor (5) is carried out PID adjustment and brshless DC motor (5) is realized overcurrent protection by the sampled voltage signal that described controller (3) is exported by current sampling circuit (10), the outfan of described controller (3) is connected to the sound and light alarm module (8) for sending sound and light alarm signal, described sensor (1) and controller (3) are connected to communication transfer interface module (13) each through described CAN module (2), described communication transfer interface module (13) connects with host computer (14).
2. the deviation correction control system of the brshless DC motor based on CAN according to claim 1, it is characterised in that: the outfan of described controller (3) is connected to the display (12) of the side-play amount for showing material.
3. the deviation correction control system of the brshless DC motor based on CAN according to claim 2, it is characterised in that: described display (12) is liquid crystal display.
4. the deviation correction control system of the brshless DC motor based on CAN according to claim 1, it is characterised in that: the input of described controller (3) is connected to the key-press module (9) for arranging deviation-rectifying system parameter.
5. the deviation correction control system of the brshless DC motor based on CAN according to claim 1, it is characterised in that: described controller (3) adopts dsPIC30F5016 controller.
CN201410682516.9A 2014-11-21 2014-11-21 Deviation rectification control system of brushless DC motor based on CAN bus Pending CN105676879A (en)

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Application Number Priority Date Filing Date Title
CN201410682516.9A CN105676879A (en) 2014-11-21 2014-11-21 Deviation rectification control system of brushless DC motor based on CAN bus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410682516.9A CN105676879A (en) 2014-11-21 2014-11-21 Deviation rectification control system of brushless DC motor based on CAN bus

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CN105676879A true CN105676879A (en) 2016-06-15

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106655639A (en) * 2016-11-18 2017-05-10 江南工业集团有限公司 Electric steering engine driving device
CN107607132A (en) * 2017-07-27 2018-01-19 深圳崇达多层线路板有限公司 It is a kind of it is super in induction installation and it is super while detection method
CN109347373A (en) * 2018-12-12 2019-02-15 常州机电职业技术学院 A kind of brushless motor control system
CN110240044A (en) * 2019-05-24 2019-09-17 苏州汇川技术有限公司 Traction steel-cable extends amount detection systems, method and elevator
CN112506106A (en) * 2020-12-14 2021-03-16 重庆市新众誉科技有限公司 Deviation correcting controller based on TOUCHGFX

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106655639A (en) * 2016-11-18 2017-05-10 江南工业集团有限公司 Electric steering engine driving device
CN107607132A (en) * 2017-07-27 2018-01-19 深圳崇达多层线路板有限公司 It is a kind of it is super in induction installation and it is super while detection method
CN109347373A (en) * 2018-12-12 2019-02-15 常州机电职业技术学院 A kind of brushless motor control system
CN110240044A (en) * 2019-05-24 2019-09-17 苏州汇川技术有限公司 Traction steel-cable extends amount detection systems, method and elevator
CN112506106A (en) * 2020-12-14 2021-03-16 重庆市新众誉科技有限公司 Deviation correcting controller based on TOUCHGFX

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Application publication date: 20160615

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