CN105675275B - The acceleration equivalent lifetime test method of fuel-oil pump governor - Google Patents
The acceleration equivalent lifetime test method of fuel-oil pump governor Download PDFInfo
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- CN105675275B CN105675275B CN201610019273.XA CN201610019273A CN105675275B CN 105675275 B CN105675275 B CN 105675275B CN 201610019273 A CN201610019273 A CN 201610019273A CN 105675275 B CN105675275 B CN 105675275B
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- 239000000295 fuel oil Substances 0.000 title claims abstract description 123
- 230000001133 acceleration Effects 0.000 title claims abstract description 45
- 238000010998 test method Methods 0.000 title claims abstract description 17
- 238000012360 testing method Methods 0.000 claims abstract description 47
- 238000013507 mapping Methods 0.000 claims abstract description 13
- 230000032683 aging Effects 0.000 claims description 42
- 238000002474 experimental method Methods 0.000 claims description 27
- 239000000446 fuel Substances 0.000 claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 238000002485 combustion reaction Methods 0.000 claims description 9
- 239000003921 oil Substances 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 230000002431 foraging effect Effects 0.000 claims description 3
- 238000005299 abrasion Methods 0.000 claims 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims 1
- 239000010931 gold Substances 0.000 claims 1
- 229910052737 gold Inorganic materials 0.000 claims 1
- 238000011161 development Methods 0.000 abstract description 4
- 230000018109 developmental process Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000000205 computational method Methods 0.000 description 1
- 238000011981 development test Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Fuel-Injection Apparatus (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
The invention discloses a kind of acceleration equivalent lifetime test method of fuel-oil pump governor, by carrying out accelerating equivalent lifetime to test to fuel-oil pump governor to be measured, obtains the acceleration equivalent lifetime test period of fuel-oil pump governor to be measured;According to the default working time for accelerating equivalent lifetime time map relation table, calculating fuel-oil pump governor to be measured;Wherein, accelerate to be mapped with equivalent lifetime time map relation table to accelerate equivalent lifetime test period and the mapping relations of working time;According to the working time calculated, the service life time of fuel-oil pump governor to be measured is determined.The present invention shortens test period, so as to save experimentation cost compared with conventional life test;And improve the development progress of fuel-oil pump governor.
Description
Technical field
The present invention relates to the life test field of product, especially, is related to a kind of acceleration of fuel-oil pump governor equivalent longevity
Order test method.
Background technology
The use of aero-engine fuel-oil pump governor has life requirements, in order to verify whether its service life meets the requirements,
Experiment examination need to be carried out by 1.5 times of guideline lives.With the development of aero engine technology level, the requirement to its service life
It is increasingly longer, index of aging from pervious 300 it is small when, 500 it is small when, when being 2500 small till now, some even 5000
Hour, life test such as is carried out to fuel-oil pump governor by traditional test method again, undoubtedly can in manpower, time and financial resources
Huge waste is produced, and also can not meet requirement on the lead time.
Therefore, the manpower, time caused by how solving in conventional life test and the huge waste in financial resources and grind
Test period length processed, is a urgent problem to be solved.
The content of the invention
The present invention provides a kind of acceleration equivalent lifetime test method of fuel-oil pump governor, to solve conventional life test
In caused by manpower, time and huge waste in financial resources and development test cycle length technical problem.
The technical solution adopted by the present invention is as follows:
The present invention provides a kind of acceleration equivalent lifetime test method of fuel-oil pump governor, including step:
Fuel-oil pump governor to be measured is carried out to accelerate equivalent lifetime experiment, the acceleration for obtaining fuel-oil pump governor to be measured is equivalent
Test life time;
Accelerate equivalent lifetime time map relation table according to default, when calculating the work of fuel-oil pump governor to be measured
Between;Wherein, accelerate to be mapped with equivalent lifetime time map relation table to accelerate reflecting for equivalent lifetime test period and working time
Penetrate relation;
According to the working time calculated, the service life time of fuel-oil pump governor to be measured is determined.
Further, acceleration equivalent lifetime test period and the mapping relations of working time are:
T=Ti·K
Wherein, T is acceleration equivalent lifetime test period;TiFor the working time, K is accelerator coefficient.
Further, the step of carrying out to fuel-oil pump governor to be measured and accelerate equivalent lifetime experiment includes:
Using accelerator with improved under equivalent acceleration environment the annex aging speed of fuel-oil pump governor to be measured with
And the rate of wear of metal.
Further, the annex aging speed of fuel-oil pump governor to be measured and the mill of metal are accelerated using accelerator
The step of damaging speed includes:
Fuel oil temperature is improved to accelerate the aging of the rubber of fuel-oil pump governor to be measured in the case where accelerating equivalent temperature
Degree.
Further, when the aging of the rubber of fuel-oil pump governor to be measured accelerates the equivalent lifetime time with aging work
Between mapping relations be expressed as:
Wherein, t0Accelerate equivalent lifetime for aging of the rubber in the case where accelerating equivalent temperature of fuel-oil pump governor to be measured
Time, tiFor the aging working time at a temperature of i-th, KiTo accelerate aging under equivalent temperature to accelerate equivalent lifetime time and the i-th temperature
The relative acceleration coefficient of lower aging working time is spent, p is temperature exponent number.
Further, acceleration factor is:
Wherein, Xj' it is the aging accelerator coefficient of the rubber of fuel-oil pump governor to be measured in j temperature ranges, T is
Accelerate equivalent lifetime experiment oil temperature, B (T) fires to be measured caused by dissolved water in fuel in the case where accelerating equivalent lifetime experiment oil temperature condition
The rubber aging accelerator coefficient of fuel-oil pump governor;N be in the acceleration equivalent temperature of selection and the section of ordinary temperature,
The quantity of 10 DEG C of temperature section fuel-oil pump governors to be measured.
Further, the rubber aging accelerator coefficient of fuel-oil pump governor to be measured is caused by combustion dissolved water in fuel:
Wherein, A is constant, and A is equal to 0.83;K is constant, and K is equal to 113;T is equivalent temperature in experiment.
Further, fuel oil temperature and the relational expression of the temperature of fuel-oil pump governor to be measured are expressed as:
Wherein, TinFor fuel oil temperature, T*For the temperature of fuel-oil pump governor to be measured, T0For environment temperature;Δ P is combustion to be measured
The front and rear pressure difference of the gear pump of fuel pump governor.
Further, the annex aging speed of fuel-oil pump governor to be measured and the mill of metal are accelerated using accelerator
The step of damaging speed includes:
Improve what fuel pressure was pumped to accelerate the accelerating gear of fuel-oil pump governor to be measured in the case where accelerating equivalent wear intensity
The degree of wear.
Further, the step of carrying out to fuel-oil pump governor to be measured and accelerate equivalent lifetime experiment includes:
The content of combustion dissolved water in fuel is improved to accelerate the zero of fuel-oil pump governor to be measured in the case where accelerating equivalent wear intensity
Part wear extent.
Further, the step of carrying out to fuel-oil pump governor to be measured and accelerate equivalent lifetime experiment includes:
Keep the test profile of fuel-oil pump governor to be measured consistent with actual use section in equivalent lifetime experiment is accelerated
Property and keep electromagnetic valve switch number and uniformity in actual use.
The invention has the advantages that:
The acceleration equivalent lifetime test method of fuel-oil pump governor proposed by the present invention, by fuel-oil pump governor to be measured
Carry out accelerating equivalent lifetime experiment, using the mapping relations for accelerating equivalent lifetime test period and working time, accordingly calculate
The working time of fuel-oil pump governor to be measured, and according to the working time calculated, determine the use of fuel-oil pump governor to be measured
Life time, compared with conventional life test, shortens test period, so as to save experimentation cost;And improve fuel-oil pump governor
Development progress.
In addition to objects, features and advantages described above, the present invention also has other objects, features and advantages.
Below with reference to figure, the present invention is described in further detail.
Brief description of the drawings
The attached drawing for forming the part of the application is used for providing a further understanding of the present invention, schematic reality of the invention
Apply example and its explanation is used to explain the present invention, do not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is the flow diagram of the acceleration equivalent lifetime test method preferred embodiment of fuel-oil pump governor of the present invention.
Embodiment
It should be noted that in the case where there is no conflict, the feature in embodiment and embodiment in the application can phase
Mutually combination.Below with reference to the accompanying drawings and the present invention will be described in detail in conjunction with the embodiments.
With reference to Fig. 1, the preferred embodiment of the present invention provides a kind of acceleration equivalent lifetime experiment side of fuel-oil pump governor
Method, including step:
Step S100, fuel-oil pump governor to be measured is carried out accelerating equivalent lifetime experiment, obtains fuel-oil pump governor to be measured
Acceleration equivalent lifetime test period.
Equivalent lifetime testing equipment is accelerated to carry out accelerating equivalent lifetime experiment to fuel-oil pump governor to be measured, wherein, accelerate
Equivalent lifetime experiment is to promote product to be measured to fail in a short time in a manner of equivalent with Fast Evaluation product to be measured in normal work
Make the reliability under condition or condition of storage.And conventional life test is used to evaluate the experiment of life of product feature to be measured
In the out-of-service time that product to be measured is obtained under the test environment of setting.Such as using accelerator with equivalent acceleration environment
Fuel-oil pump governor to be measured is obtained to improve the rate of wear of the annex aging speed of fuel-oil pump governor to be measured and metal
Service life, specifically, fuel oil temperature can be improved to accelerate the rubber of fuel-oil pump governor to be measured in the case where accelerating equivalent temperature
The degree of aging of product, can also improve fuel pressure to accelerate fuel-oil pump governor to be measured in the case where accelerating equivalent wear intensity
The degree of wear of accelerating gear pump.The content of combustion dissolved water in fuel can also be improved to accelerate to treat in the case where accelerating equivalent wear intensity
Survey the parts depreciation amount of fuel-oil pump governor.Wherein, the equivalents for accelerating equivalent lifetime experiment are to accelerate equivalent lifetime examination
Test the middle test profile and actual use section uniformity and holding electromagnetic valve switch number for keeping fuel-oil pump governor to be measured
With uniformity in actual use.
Step S200, according to default acceleration equivalent lifetime time map relation table, fuel-oil pump governor to be measured is calculated
Working time;Wherein, accelerate to be mapped with equivalent lifetime time map relation table to accelerate equivalent lifetime test period and work
The mapping relations of time.
Equivalent lifetime testing equipment is accelerated to calculate combustion to be measured according to default acceleration equivalent lifetime time map relation table
The working time of fuel pump governor;Wherein, accelerate to be mapped with equivalent lifetime time map relation table and accelerate equivalent lifetime experiment
Time and the mapping relations of working time.Acceleration equivalent lifetime test period and the mapping relations of working time are:
T=Ti·K (1)
Wherein, T is acceleration equivalent lifetime test period;TiFor the working time.
Step S300, the working time that basis calculates, determines the service life time of fuel-oil pump governor to be measured.
Accelerate equivalent lifetime testing equipment according to the working time calculated, to determine the use of fuel-oil pump governor to be measured
Life time, specifically, in the present embodiment, when the working time calculated is the service life of fuel-oil pump governor to be measured
Between.
The acceleration equivalent lifetime test method for the fuel-oil pump governor that the present embodiment proposes, by being adjusted to fuel pump to be measured
Device carries out accelerating equivalent lifetime experiment, obtains the acceleration equivalent lifetime test period of fuel-oil pump governor to be measured;According to default
Accelerate equivalent lifetime time map relation table, calculate the working time of fuel-oil pump governor to be measured;Wherein, equivalent lifetime is accelerated
It is mapped with time map relation table and accelerates equivalent lifetime test period and the mapping relations of working time;According to the work calculated
Make the time, determine the service life time of fuel-oil pump governor to be measured.The present embodiment is by carrying out fuel-oil pump governor to be measured
Accelerate equivalent lifetime experiment, using the mapping relations for accelerating equivalent lifetime test period and working time, accordingly calculate to be measured
The working time of fuel-oil pump governor, and according to the working time calculated, determine the service life of fuel-oil pump governor to be measured
Time, compared with the working time, shortens test period, so as to save experimentation cost;And improve the development of fuel-oil pump governor into
Degree.
The acceleration equivalent lifetime test method for the fuel-oil pump governor that the present embodiment proposes, fuel-oil pump governor to be measured add
The computational methods of fast equivalent implementations and equivalent accelerated aging time are as follows:
First, fuel oil temperature is improved
A) the calculating of fuel-oil pump governor temperature to be measured
Rubber aging speed is accelerated with the raising of temperature, and it is mainly the old of examination rubber to improve fuel oil temperature
Change the time, the aging of the rubber of fuel-oil pump governor to be measured accelerates equivalent lifetime time and the mapping of aging working time to close
System is expressed as:
1st, aging accelerates equivalent lifetime time t0
Wherein, t0Accelerate equivalent lifetime for aging of the rubber in the case where accelerating equivalent temperature of fuel-oil pump governor to be measured
Time, tiFor the aging working time at a temperature of i-th, KiTo accelerate aging under equivalent temperature to accelerate equivalent lifetime time and the i-th temperature
The relative acceleration coefficient of lower aging working time is spent, p is temperature exponent number, and % is unit.
2nd, acceleration factor is:
Wherein, Xj' it is the aging accelerator coefficient of the rubber of fuel-oil pump governor to be measured in j temperature ranges, T is
Accelerate equivalent lifetime experiment oil temperature, B (T) fires to be measured caused by dissolved water in fuel in the case where accelerating equivalent lifetime experiment oil temperature condition
The rubber aging accelerator coefficient of fuel-oil pump governor;N be in the acceleration equivalent temperature of selection and the section of ordinary temperature,
The quantity of 10 DEG C of temperature section fuel-oil pump governors to be measured.
3rd, the rubber aging accelerator coefficient of fuel-oil pump governor to be measured is caused by combustion dissolved water in fuel:
Wherein, A is constant, and A is equal to 0.83;K is constant, and K is equal to 113;T is equivalent temperature in experiment.
Wherein, aging coefficient XiValue it is specifically as shown in table 1:
Temperature stage | Temperature range (DEG C) | The aging coefficient X of the temperature stagei |
1 | 60~70 | 2.6 |
2 | 50~60 | 2.31 |
3 | 40~50 | 1.95 |
4 | 30~40 | 1.61 |
5 | 20~30 | 1.27 |
The aging coefficient of the rubber in the i-th temperature range of table 1
B) the calculating of fuel oil temperature
, can be by improving fuel oil temperature T in equivalent accelerated testinTo ensure the temperature T of fuel-oil pump governor to be measured*。
Fuel oil temperature and the relational expression of the temperature of fuel-oil pump governor to be measured are expressed as:
Wherein, TinFor fuel oil temperature, T*For the temperature of fuel-oil pump governor to be measured, T0For environment temperature;Δ P is oil suction group
Average pressure difference on part, is exactly the front and rear pressure difference of gear pump for fuel-oil pump governor.
2nd, the content of combustion dissolved water in fuel (vapor) is improved
In order to improve the parts depreciation amount of fuel-oil pump governor to be measured in equivalent accelerated life test, should be dissolved into fuel oil
A certain amount of water, its accelerated wear test coefficient formula are as follows:
Wherein:For accelerated wear test coefficient;
Δtu=(tu-60)℃;
ΔPu=(Pu-1)Kg/cm2;
ΔCbu=(Cb- 0.004) %, by quality;
By quality;
--- in accelerated test, the fuel oil temperature of fuel-oil pump governor inlet;
--- in accelerated test, fuel-oil pump governor fuel oil dissolves the content of water;
--- in accelerated test, the pressure of fuel-oil pump governor inlet;
Kτ--- working media is in accelerated aging test, the variation coefficient of wear resistance, complete when every mistake 100 is small
Under conditions of replacing fuel oil, Kτ=0.74;
KQ--- influence the coefficient of tear strength change by part load is changed.
atuFor constant, and atu=0.026;abuFor constant, and abu=215;apuFor constant, and apu=0.32;To be normal
Number, and For constant, and For constant, and
3rd, fuel pressure is improved
Because the wear extent of the driving and driven gear of fuel-oil pump governor to be measured and side plate, gear pump chamber is influenced by fuel pressure
It is larger.To ensure that the parts such as gear meet the requirement of reality wear extent in accelerated test, generally fuel pressure is improved
0.25MPa。
It these are only the preferred embodiment of the present invention, be not intended to limit the invention, for those skilled in the art
For member, the invention may be variously modified and varied.Any modification within the spirit and principles of the invention, being made,
Equivalent substitution, improvement etc., should all be included in the protection scope of the present invention.
Claims (6)
1. the acceleration equivalent lifetime test method of a kind of fuel-oil pump governor, it is characterised in that including step:
Fuel-oil pump governor to be measured is carried out to accelerate equivalent lifetime experiment, obtains the acceleration equivalent lifetime of fuel-oil pump governor to be measured
Test period;
According to the default working time for accelerating equivalent lifetime time map relation table, calculating fuel-oil pump governor to be measured;Its
In, it is mapped with the acceleration equivalent lifetime time map relation table and accelerates equivalent lifetime test period and the mapping of working time
Relation;The acceleration equivalent lifetime test period and the mapping relations of working time are:
T=Ti·K
Wherein, T is acceleration equivalent lifetime test period;TiFor the working time, K is accelerator coefficient;
According to the working time calculated, the service life time of fuel-oil pump governor to be measured is determined;
Described the step of carrying out to fuel-oil pump governor to be measured and accelerate equivalent lifetime experiment, includes:
Using accelerator to improve the annex aging speed of fuel-oil pump governor to be measured and gold under equivalent acceleration environment
The rate of wear of category;
The rate of wear of the annex aging speed for accelerating fuel-oil pump governor to be measured using accelerator and metal
Step includes:
Fuel oil temperature is improved to accelerate the degree of aging of the rubber of fuel-oil pump governor to be measured in the case where accelerating equivalent temperature;
The aging of the rubber of the fuel-oil pump governor to be measured accelerates the mapping of equivalent lifetime time and aging working time
Relation is expressed as:
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</mrow>
Wherein, t0Accelerate the equivalent lifetime time for aging of the rubber in the case where accelerating equivalent temperature of fuel-oil pump governor to be measured,
tiFor the aging working time at a temperature of i-th, KiTo accelerate under equivalent temperature at a temperature of the aging acceleration equivalent lifetime time and i-th
The relative acceleration coefficient of aging working time, p are temperature exponent number.
2. the acceleration equivalent lifetime test method of fuel-oil pump governor according to claim 1, it is characterised in that
The acceleration factor is:
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<mi>K</mi>
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<msub>
<mi>X</mi>
<mi>j</mi>
</msub>
<mo>&prime;</mo>
</msup>
</mrow>
Wherein, Xj' it is the aging accelerator coefficient of the rubber of fuel-oil pump governor to be measured in j temperature ranges, T is acceleration etc.
Life test oil temperature is imitated, B (T) fires fuel pump to be measured caused by dissolved water in fuel in the case where accelerating equivalent lifetime experiment oil temperature condition
The rubber aging accelerator coefficient of adjuster;N is 10 DEG C of temperature in the acceleration equivalent temperature of selection and the section of ordinary temperature
Spend the quantity of section fuel-oil pump governor to be measured.
3. the acceleration equivalent lifetime test method of fuel-oil pump governor according to claim 2, it is characterised in that
The rubber aging accelerator coefficient of fuel-oil pump governor to be measured caused by the combustion dissolved water in fuel is:
<mrow>
<mi>B</mi>
<mrow>
<mo>(</mo>
<mi>T</mi>
<mo>)</mo>
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<mi>T</mi>
<msub>
<mi>K</mi>
<mn>1</mn>
</msub>
</mfrac>
</msup>
</mrow>
Wherein, A is constant, and A is equal to 0.83;K1For constant, and K1Equal to 113;T is equivalent temperature in experiment.
4. the acceleration equivalent lifetime test method of fuel-oil pump governor according to claim 3, it is characterised in that
The fuel oil temperature and the relational expression of the temperature of fuel-oil pump governor to be measured are expressed as:
<mrow>
<msub>
<mi>T</mi>
<mrow>
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</mrow>
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<mi>&Delta;</mi>
<mi>P</mi>
</mrow>
<mn>0.88</mn>
</mfrac>
</mrow>
Wherein, TinFor fuel oil temperature, T*For the temperature of fuel-oil pump governor to be measured, T0For environment temperature;Δ P is fuel pump to be measured
The front and rear pressure difference of the gear pump of adjuster.
5. the acceleration equivalent lifetime test method of fuel-oil pump governor according to claim 1, it is characterised in that
The rate of wear of the annex aging speed for accelerating fuel-oil pump governor to be measured using accelerator and metal
Step includes:
The abrasion that fuel pressure is improved to accelerate the accelerating gear of fuel-oil pump governor to be measured to pump in the case where accelerating equivalent wear intensity
Degree.
6. the acceleration equivalent lifetime test method of fuel-oil pump governor according to claim 1, it is characterised in that
Described the step of carrying out to fuel-oil pump governor to be measured and accelerate equivalent lifetime experiment, includes:
The content of combustion dissolved water in fuel is improved to accelerate the part of fuel-oil pump governor to be measured to grind in the case where accelerating equivalent wear intensity
Damage amount.
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CN111413027A (en) * | 2020-04-22 | 2020-07-14 | 太原航空仪表有限公司 | Accelerated degradation test method for pressure annunciator |
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---|---|---|---|---|
SU1650945A1 (en) * | 1989-02-13 | 1991-05-23 | Производственное Объединение "Турбомоторный Завод" Им.К.Е.Ворошилова | Method for accelerated life testing of plunger high pressure fuel pumps |
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SU1650945A1 (en) * | 1989-02-13 | 1991-05-23 | Производственное Объединение "Турбомоторный Завод" Им.К.Е.Ворошилова | Method for accelerated life testing of plunger high pressure fuel pumps |
CN202176500U (en) * | 2011-08-15 | 2012-03-28 | 中国航空工业集团公司西安飞机设计研究所 | Pollutant accelerated life test rack of aircraft engine driven pump |
CN104298853A (en) * | 2014-08-26 | 2015-01-21 | 北京航空航天大学 | Plunger pump product comprehensive accelerated factor optimizing method under multi-stress and multi-mechanism action |
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Title |
---|
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航空液压泵加速寿命试验现状;马纪明等;《液压与气动》;20151231(第6期);第6-12页 * |
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