CN105671547B - A kind of SMART METALS deposition modular system - Google Patents
A kind of SMART METALS deposition modular system Download PDFInfo
- Publication number
- CN105671547B CN105671547B CN201610166561.8A CN201610166561A CN105671547B CN 105671547 B CN105671547 B CN 105671547B CN 201610166561 A CN201610166561 A CN 201610166561A CN 105671547 B CN105671547 B CN 105671547B
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- China
- Prior art keywords
- deposition
- control system
- operation interface
- mode power
- output end
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 230000008021 deposition Effects 0.000 title claims abstract description 38
- 239000002184 metal Substances 0.000 title claims abstract description 12
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 12
- 150000002739 metals Chemical class 0.000 title claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 22
- 208000035126 Facies Diseases 0.000 claims abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 abstract description 2
- 238000012797 qualification Methods 0.000 abstract description 2
- 230000007115 recruitment Effects 0.000 abstract description 2
- 238000000151 deposition Methods 0.000 description 27
- 238000005516 engineering process Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000001465 metallisation Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000007751 thermal spraying Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Metallurgy (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Quality & Reliability (AREA)
- Plasma & Fusion (AREA)
- Automation & Control Theory (AREA)
- General Physics & Mathematics (AREA)
- Coating By Spraying Or Casting (AREA)
- Manufacturing & Machinery (AREA)
- General Engineering & Computer Science (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The invention discloses a kind of SMART METALS deposition modular system, including fast insert-pull mode power case, central control system, operation interface, deposition material conveyer, security protection casing, material deposition to occur dress and workpiece tool fixture；Control system and operation interface are installed on the fast insert-pull mode power case, nesting is provided with man-machine dialog interface and realtime curve table on the facies anterior lateralis of the operation interface, deposition material conveyer is installed on the right side top of operation interface, workpiece tool fixture is installed in the security protection casing, temperature collecting device and material deposition generating means are installed on the support of the workpiece tool fixture.Whole process of the present invention realizes full-automatic operation, it is not necessary to manpower intervention, reduces recruitment cost, improves production qualification rate and efficiency.
Description
Technical field
The present invention relates to metal intelligence deposition technical field, specially a kind of SMART METALS deposition modular system.
Background technology
Metal deposition can be realized by a variety of modes, be melted in terms of present industrialization using most extensive individual for laser
Apply, plasma cladding, thermal spraying etc..Main purpose strengthens wearability, hardness, impact resistance and the corrosion resistance of technical face
Deng.Parts service life can be improved, substantially reduces parts use cost again.But when deposition is handled due to local temperature
The temperature for spending parts during height, or deposition gradually changes, and causes the ability occurred during deposition system deposited metal
Have to change therewith, just can guarantee that part will not be because of mechanical property or chemical property caused by overheat either other factors
Change.Currently available technology is that manpower intervention reconciles the size to release energy, and so not only feedback time causes not in time
Labor cost performance is undesirable, while the danger by strong light, heat-flash also be present.Work long hours, it is serious to human injury, and often
Individual operator's technical experience difference causes the uniformity of part different, is unable to reach unified standard.
The content of the invention
It is an object of the invention to provide a kind of SMART METALS deposition modular system, to solve to carry in above-mentioned background technology
The problem of going out.
To achieve the above object, the present invention provides following technical scheme：A kind of SMART METALS deposition modular system, including
Fast insert-pull mode power case, central control system, operation interface, deposition material conveyer, security protection casing, material deposition hair
Raw dress and workpiece tool fixture；Control system and operation interface, the operation are installed on the fast insert-pull mode power case
Nesting is provided with man-machine dialog interface and realtime curve table on the facies anterior lateralis at interface, is installed on the right side top of operation interface
There is deposition material conveyer, workpiece tool fixture is installed in the security protection casing, on the support of the workpiece tool fixture
Temperature collecting device and material deposition generating means are installed, output end and the center control of the quick plug-in power supply box are
The input of system is electrically connected with, and the input of the output end and central control system of operation interface and man-machine dialog interface electrically connects
Connect, the output end of central control system is electrically connected with the input of material deposition generating means.
Further, the input of the output end of the temperature collecting device and central control system is electrically connected with, center control
The output end of system processed is electrically connected with the input of realtime curve table.
Further, the bottom of the fast insert-pull mode power case and security protection casing is provided with four road wheels.
Further, the preceding surface of the fast insert-pull mode power case is provided with heat emission hole.
Compared with prior art, the beneficial effects of the invention are as follows：The present invention is mounted with Intelligent Recognition and control system, simultaneously
Add set-up function when starting and the ending during deposition, you can the surface for avoiding easily occurring during manual operation lacks
Fall into, while the uniformity of still product is strong, quality ensures, making for the in good time state promptness of Weigh sensor workpiece is corresponding
Deposition techniques processing, realization is performed fully automatic, and reduces the cost of manpower intervention and the heterogeneity of the shaping of part；Entirely
Process realizes full-automatic operation, it is not necessary to manpower intervention, reduce recruitment cost, improve production qualification rate and
Efficiency.And reduce because human response not in time caused by unnecessary loss and existing safety is hidden during manual operation
Suffer from.
Brief description of the drawings
Fig. 1 is a kind of front view of SMART METALS deposition modular system of the present invention；
Fig. 2 is a kind of side view of SMART METALS deposition modular system of the present invention；
In figure：1- fast insert-pull mode power casees；2- central control systems；3- operation interfaces；4- man-machine dialog interfaces；5-
Realtime curve table；6- deposition material conveyers；7- security protection casings；8- temperature collecting devices；9- material depositions fill
Put；10- workpiece tool fixtures.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
Refer to Fig. 1-2, a kind of embodiment provided by the invention：A kind of SMART METALS deposition modular system, including it is fast
Speed plug mode power case 1, central control system 2, operation interface 3, deposition material conveyer 6, security protection casing 7, material melt
Apply generating means 9 and workpiece tool fixture 10；Control system 2 and operation interface 3 are installed on fast insert-pull mode power case 1,
Nesting is provided with man-machine dialog interface 4 and realtime curve table 5, the right side of operation interface 3 on the facies anterior lateralis of the operation interface 3
Deposition material conveyer 6 is installed on the top of side, workpiece tool fixture 10, workpiece tool fixture are installed in security protection casing 7
Temperature collecting device 8 and material deposition generating means 9 be installed on 10 support, the output end of quick plug-in power supply box 1 with
The input of central control system 2 is electrically connected with, output end and the central control system 2 of operation interface 3 and man-machine dialog interface 4
Input be electrically connected with, the output end of central control system 2 and the input of material deposition generating means 9 are electrically connected with, temperature
The input of the output end and central control system 2 of spending harvester 8 is electrically connected with, the output end and reality of central control system 2
When data show that the input of table 5 is electrically connected with, the bottom of fast insert-pull mode power case 1 and security protection casing 7 is provided with
Four road wheels, the preceding surface of fast insert-pull mode power case 1 are provided with heat emission hole；Selected by man-machine dialog interface 4 to be added
Chemical product type, after treating that workpiece is loaded, by the panel one-key start of operation interface 3, equipment automatic running, pass through temperature
Workpiece surface temperature when harvester 8 monitors metal deposition in real time, when temperature is too high, central control system 2 can be anti-by signal
Feed fast insert-pull mode power case 1, reduce the release of energy, can according to the program inputted in advance to central control system 2,
According to linear attenuation corresponding to the incremental integration variable of temperature.For the material of workpiece excellent heat conductivity, center can also be passed through
Control system 2 is issued an order, and changes deposition rate.To ensure that product will not cause product local because heated time is long
Heat accumulation is incremented by the change of caused mechanical property and chemical property, can also be by being previously written central control at the end of deposition
The program of system 2 processed completes ending movement, it is ensured that product surface is without deposition defect.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power
Profit requires rather than described above limits, it is intended that all in the implication and scope of the equivalency of claim by falling
Change is included in the present invention.Any reference in claim should not be considered as to the involved claim of limitation.
Claims (1)
- A kind of 1. SMART METALS deposition modular system, it is characterised in that：Including fast insert-pull mode power case（1）, center control System processed（2）, operation interface（3）, deposition material conveyer（6）, security protection casing（7）, material deposition generating means（9）And work Part frock clamp（10）；The fast insert-pull mode power case（1）On control system is installed（2）And operation interface（3）, it is described Operation interface（3）Facies anterior lateralis on nesting man-machine dialog interface is installed（4）With realtime curve table（5）, operation interface（3） Right side top on deposition material conveyer is installed（6）, the security protection casing（7）In workpiece tool fixture is installed （10）, the workpiece tool fixture（10）Support on temperature collecting device is installed（8）With material deposition generating means（9）, The quick plug-in power supply box（1）Output end and central control system（2）Input be electrically connected with, operation interface（3） And man-machine dialog interface（4）Output end and central control system（2）Input be electrically connected with, central control system（2）'s Output end and material deposition generating means（9）Input be electrically connected with;The temperature collecting device（8）Output end with center Control system（2）Input be electrically connected with, central control system（2）Output end and realtime curve table（5）Input End is electrically connected with;The fast insert-pull mode power case（1）With security protection casing（7）Bottom four road wheels are installed； The fast insert-pull mode power case（1）Preceding surface be provided with heat emission hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610166561.8A CN105671547B (en) | 2016-03-23 | 2016-03-23 | A kind of SMART METALS deposition modular system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610166561.8A CN105671547B (en) | 2016-03-23 | 2016-03-23 | A kind of SMART METALS deposition modular system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105671547A CN105671547A (en) | 2016-06-15 |
| CN105671547B true CN105671547B (en) | 2017-12-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610166561.8A Expired - Fee Related CN105671547B (en) | 2016-03-23 | 2016-03-23 | A kind of SMART METALS deposition modular system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105671547B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201162045Y (en) * | 2007-12-29 | 2008-12-10 | 沈阳新松机器人自动化股份有限公司 | Laser melting thermostatic control system for high heat conductivity substrate |
| CN203382819U (en) * | 2013-08-07 | 2014-01-08 | 兰晋 | Integrated laser cladding equipment |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8715772B2 (en) * | 2005-04-12 | 2014-05-06 | Air Products And Chemicals, Inc. | Thermal deposition coating method |
-
2016
- 2016-03-23 CN CN201610166561.8A patent/CN105671547B/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201162045Y (en) * | 2007-12-29 | 2008-12-10 | 沈阳新松机器人自动化股份有限公司 | Laser melting thermostatic control system for high heat conductivity substrate |
| CN203382819U (en) * | 2013-08-07 | 2014-01-08 | 兰晋 | Integrated laser cladding equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105671547A (en) | 2016-06-15 |
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Granted publication date: 20171226 |