CN105671468B - A kind of long-life aerial earth wire and its coating for heavy corrosion environment - Google Patents

A kind of long-life aerial earth wire and its coating for heavy corrosion environment Download PDF

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Publication number
CN105671468B
CN105671468B CN201610040336.XA CN201610040336A CN105671468B CN 105671468 B CN105671468 B CN 105671468B CN 201610040336 A CN201610040336 A CN 201610040336A CN 105671468 B CN105671468 B CN 105671468B
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coating
aerial earth
earth wire
surplus
aluminium
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CN105671468A (en
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郭凯
李辛庚
岳增武
傅敏
王晓明
闫风洁
曹建梅
王学刚
李文静
李晓宇
吴亚平
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State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Shandong Electric Power Co Ltd
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State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Shandong Electric Power Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C18/00Alloys based on zinc
    • C22C18/04Alloys based on zinc with aluminium as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/10Alloys based on aluminium with zinc as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/12Aluminium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/34Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
    • C23C2/36Elongated material
    • C23C2/38Wires; Tubes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/28Protection against damage caused by moisture, corrosion, chemical attack or weather

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Coating With Molten Metal (AREA)

Abstract

The invention discloses a kind of long-life aerial earth wire and its coating for heavy corrosion environment, which be prepared by metal plating liquid, which is made of each component of following percetage by weight:Aluminium 25% 65%, magnesium 1% 2.5%, rare earth containing Cerium 0.2% 1.5%, molybdenum 0.1 0.2%, vanadium 0.05% 0.1%, surplus are zinc.The present invention is directed to the corrosion-resistant protection of aerial earth wire, there is provided has high alloy content, reaches zinc-aluminium Mg Alloy Coating performance requirements, realizes that aerial earth wire surface prepares high anti-corrosion, the long-life coating for protection against corrosion.It can be widely used in the requirement of aerial earth wire long-life, non-maintaining time not less than 15 years in heavy corrosion ambient environment (such as coastal area, Acid Rain Area, industrial pollution area).

Description

A kind of long-life aerial earth wire and its coating for heavy corrosion environment
Technical field
The invention belongs to steel material surface plating technic technical field, the more particularly to long-life for heavy corrosion environment Aerial earth wire and its coating.
Background technology
Corrosion is the result acted in steel material and surrounding medium in phase interfacial reaction, it is estimated that the whole world is every year because of corruption Lose the steel scrapped and account for the 30% of annual output, the steel produced every year about 10% goes completely into waste.
Conventional overhead ground wire plating zinc protective layer is influenced be subject to natural environment deterioration and transmission line of electricity electromagnetic environment, corrosion speed Rate is accelerated increasingly, substantially reduces its service life, and (such as coastal area, Acid Rain Area, industry are dirty in heavy corrosion ambient environment Contaminate area etc.), obvious corrosion occurs after general 5~8 years, its service life was less than 10 years, it has to carries out integral replacing, increases greatly Add maintenance cost, reduce electric network security.Especially in the electromagnetic field environment such as highfield, lightning stroke, galvanomagnetic-effect can add The corrosion of acute coating.Aerial earth wire possesses more excellent corrosion resistance using zinc-aluminum-magnesium rare earth protective coating than pure zinc protective coating Can, become current research hotspot.In commercial process, aluminium, magnesium, rare earth and aerial earth wire base steel precursor reactant require height, Not only influence whether the surface quality of protective layer, but also protective layer adhesiveness can be caused to decline to cause plating leakage.Therefore need to study The new Anticorrosion measure of aerial earth wire under the electromagnetic field environment such as lightning stroke, highfield.
[the Computational design and optimization of such as Samuel R.Cross. multilayered and functionally graded corrosion coatings.Corrosion Science.2013,77,297-307] it have studied the corrosion-resistant influence of zinc-aluminium Mg Alloy Coating, it is indicated that Al, Mg, rare earth element are to anti- Sheath surface influences and the corrosion resisting property of protective coating entirety is lifted.[the Chemistry of corrosion such as S.Sch ü rz products on Zn-Al-Mg alloy coated steel.Corrosion Science.2010,52(10),3271- 3279] high Al, Mg the proportioning zinc-aluminum-magnesium coating prepared, has excellent corrosion resisting property, but caused by equally existing component segregation Coating part corrosion resisting property difference phenomenon.Chinese patent《A kind of aerial earth wire zinc-aluminum-magnesium rare earth coating for protection against corrosion and preparation method thereof》、 Application No. 201410789435.9 discloses a kind of aerial earth wire zinc-aluminum-magnesium rare earth coating for protection against corrosion, the coating for protection against corrosion be by (with Mass fraction meter) aluminium 25%-55%, magnesium 3%-6%, the 0.5%-2% of rare earth containing Cerium, surplus be zinc, but the rust spot time occur Only 700h, of high cost, service life is shorter, does not possess the requirement used under the conditions of exceedingly odious.Chinese patent《It is a kind of defeated Electric line aerial earth wire hot dip galvanized zinc alloy coating and its preparation process》, Application No. 201410261130.0 disclose one kind Power transmission line overhead ground wire hot dip galvanized zinc alloy coating, the coating are made of the raw material of following mass fraction:Aluminium 3~8%, nickel 0.01~3%, rare earth 0.02~3%, surplus are zinc.But corrosion resistance and wearability are low, and cost is higher.
The content of the invention
The deficiencies of service life is short in heavy corrosion environment, corrosion resisting property is poor in order to solve aerial earth wire in the prior art with Problem, the present invention provides a kind of aluminium suitable for aerial earth wire, content of magnesium is high, service life is long, the environmental corrosion of resistance to heavy corrosion, The aerial earth wire and preparation process of industrialization trial production are realized.
To achieve these goals, the present invention uses following technical scheme:
A kind of coating of long-life aerial earth wire for heavy corrosion environment, which be prepared by metal plating liquid, The metal plating liquid is made of each component of following percetage by weight:Aluminium 25%-65%, magnesium 1%-2.5%, the 0.2%- of rare earth containing Cerium 1.5%th, molybdenum 0.1-0.2%, vanadium 0.05%-0.1%, surplus are zinc.
Preferably, the weight percent of each component is in the metal alloy liquid:Aluminium 25~35%, magnesium 1~1.5%, containing Cerium Rare earth 0.2~0.8%, molybdenum 0.1~0.15%, vanadium 0.05~0.08%, surplus are zinc.By lot of experiment validation with analyzing, The metal alloy liquid of said ratio amount make it that the performance of the coating of aerial earth wire is more excellent.
Preferably, the weight percent of each component is in the metal alloy liquid:Aluminium 40~65%, magnesium 2~2.5%, containing Cerium Rare earth 0.9~1.5%, molybdenum 0.16~0.2%, vanadium 0.085~0.1%, surplus are zinc.By lot of experiment validation with analyzing, The metal alloy liquid of said ratio amount make it that the performance of the coating of aerial earth wire is more excellent.
Preferably, the weight percent of each component is in the metal alloy liquid:Aluminium 40%, magnesium 2%, rare earth containing Cerium 0.8%, Molybdenum 0.15%, vanadium 0.1%, surplus are zinc.By lot of experiment validation and analysis, the metal alloy liquid of said ratio amount causes frame The performance of the coating of vacant lot line is more excellent.
Preferably, above-mentioned coating is made jointly using metal plating liquid with fluxing agent, and the fluxing agent is by following weight hundred The each component composition of fraction:45~65%ZnCl2, 2~8%CaF, 1~5%CeCl2, 1~10%CaCl2, 0.1~1%H2O2, 0.1~0.3% surfactant, surplus are water.
Wherein, the surfactant is preferably the mixture of hexamethyldisilazane and dodecyl sodium sulfate, pregnancy The mass ratio of base disilazane and dodecyl sodium sulfate is 1~3:1.
It is further preferred that the fluxing agent is made of each component of following percetage by weight:60%ZnCl2, 2% CaF2, 4.2%CeCl2, 8.5%CaCl2, 0.5%H2O2, 0.2% surfactant (hexamethyldisilazane and dodecyl sulphur Sour sodium is according to 2.5:1 part by weight mixes), surplus is water;By lot of experiment validation and analysis, above-mentioned extra fine quality The quickening liquid of fraction make it that the properties of the coating of aerial earth wire are best.
The present invention also provides a kind of long-life aerial earth wire for heavy corrosion environment for coating above-mentioned coating, be by with Made from lower preparation method, comprise the following steps:
(1) by the aerial earth wire steel wire after degreasing, pickling, alkali cleaning, into 70~95 DEG C of fluxing agents 0.3~ 0.6min, it is dry, obtain helping plating steel wire;
(2) plating steel wire will be helped to enter in alloy for hot-dip liquid, it is dry in 430~470 DEG C of 45~105s of immersion plating, it is dried Inert gas shielding is carried out in journey, to obtain the final product.
In step (1), it is preferred that the fluxing agent is made of each component of following percetage by weight:45~65% ZnCl2, 2~8%CaF, 1~5%CeCl2, 1~10%CaCl2, 0.1~1%H2O2, 0.1~0.3% surfactant, surplus For water.
Wherein, the surfactant is preferably the mixture of hexamethyldisilazane and dodecyl sodium sulfate, pregnancy The mass ratio of base disilazane and dodecyl sodium sulfate is 1~3:1.
It is further preferred that the fluxing agent is made of each component of following percetage by weight:60%ZnCl2, 2% CaF2, 4.2%CeCl2, 8.5%CaCl2, 0.5%H2O2, 0.2% surfactant (hexamethyldisilazane and dodecyl sulphur Sour sodium is according to 2.5:1 part by weight mixes), surplus is water;By lot of experiment validation and analysis, above-mentioned extra fine quality The quickening liquid of fraction make it that the properties of the coating of aerial earth wire are best.
In step (2), it is preferred that plating steel wire will be helped to be immersed to set inclination angle in alloy for hot-dip liquid, the inclination angle is 35 ° -65 °, i.e. the angle of steel wire and alloy for hot-dip liquid liquid level is 35 ° -65 °.
In step (2), the gas output 2-5L/min of the inert gas shielding.
In step (2), the inert gas is Ar+CO2Mixed gas.
Preferably, the long-life aerial earth wire plating for heavy corrosion environment is obtained using above-mentioned metal plating liquid and preparation method The thickness of layer is 50-165 μm.The coating of the aerial earth wire is only 50 μm, and thickness of coating is smaller, cost reduction, but its performance But do not reduce.
During hot-dip, present invention preferably employs device in Chinese patent 201410789435.9 as hot dipping plating appts.
The beneficial effects of the invention are as follows:
(1) metal plating liquid of the invention is using zinc, aluminium, magnesium, the plating that aerial earth wire is prepared containing cerium mischmetal, molybdenum and vanadium Layer, wherein, metal molybdenum is a kind of silvery white non-ferrous metal, 2610 DEG C of fusing point.5560 DEG C of boiling point.The hardness of molybdenum is larger, mohs hardness 5 ~5.5.Molybdenum fusing point is very high, the 6th is ranked in nature simple substance, referred to as refractory metal.It is high, wear-resisting with fusing point height, hardness Property good and anticorrosive, anti stick and resistance to arc erosion, resistance to molten copper, iron the excellent performance such as corrode, and because its height having is led The features such as especially excellent thermal shock resistance that heating rate and low-expansion coefficient produce, molybdenum is a kind of transition elements, is easily changed Its state of oxidation.
Vanadium metal, silver grey non-ferrous metal, the fusing point of vanadium is higher, has ductility, and matter is hard, nonmagnetic, resistance to hydrochloric acid and sulfuric acid and The corrosion of its salt, different from metal molybdenum, vanadium is not oxidized in atmosphere, is only easily aoxidized at high temperature.Vanadium in quickening liquid If content is higher, smelting temperature can be raised, cost is higher.
Using metal molybdenum and the distinctive property of vanadium, it is combined with aluminium, magnesium, zinc and containing cerium mischmetal, improves coating of the present invention Corrosion resistance and wearability, and make it that the adhesion of coating, plasticity and formability are preferable.
(2) present invention is directed to the corrosion-resistant protection of aerial earth wire, there is provided has high alloy content, reaches zinc-aluminium Mg Alloy Coating Performance requirements, realizes that aerial earth wire surface prepares high anti-corrosion, the long-life coating for protection against corrosion.It can be widely used in heavy corrosion ring The aerial earth wire length of border environment (such as under coastal area, Acid Rain Area, industrial pollution area, lightning stroke, highfield electromagnetic field environment) Service life, non-maintaining time are not less than the requirement of 15 years.
(3) the long-life aerial earth wire coating for heavy corrosion environment is obtained using above-mentioned metal plating liquid and preparation method Thickness is 40-165 μm.The coating of the aerial earth wire only can be 40 μm, and thickness of coating is smaller, cost reduction, but its property But can significantly be lifted, the performance for illustrating its coating is determined by coating structure, coating structure be by metal plating liquid component and Proportioning determines, by lot of experiment validation and analysis, the coating that inappropriate metal plating liquid component and proportion relation are prepared Performance is unsatisfactory.
(4) coating for protection against corrosion for preparing of the present invention, has carried out neutral salt spray test test, the results showed that the rust spot time occur is 2500h, and it is only 140h that the rust spot time, which occurs, in traditional galvanizing, stronger corrosion resistance is mainly by coating structure and component Determined, by reducing content of magnesium, improve alloying component and trigger energy in eutectic reaction, improve eutectic ratio, and then improve plating The corrosion resisting property of layer, mainly overcomes magnesium with aluminium in composition proportion, eutectic bond reaction trigger point;In addition, aluminium in eutectic phase and Conclusive effect is also play containing cerium mischmetal, but the effect of molybdenum and vanadium can not be ignored, since micro molybdenum and vanadium are dissolved in eutectic Xiang Zhong, declines the corrosion potential of alloy, so that more corrosion-resistant;In addition, since impurity and crystal grain thinning can be purified containing cerium mischmetal, And coating surface is enriched in, simple substance molybdenum easily forms oxide, so that molybdenum and collective effect containing cerium mischmetal, on aerial earth wire surface Fine and close and uniform oxide layer is formd, it can prevent introduced contaminants atom to alloy diffusion inside under heavy corrosion environment, from And the process for aoxidizing and corroding is delayed.
(5) the preparation process cost is low, easy industrialized production.Coating and the original property of each self-sustaining of aerial earth wire matrix Can, but possess more than 99.9% metallurgical bonding interface, while coating structure densification, stable components, without plating leakage, can be formed resistance to Lose the multi-element eutectic of the metals such as the zinc-aluminum-magnesium of excellent performance.The present invention is matched somebody with somebody by specific composition proportion and fluxing agent component Close, promote the eutectic reaction of alloy, reduction helps plating temperature and hot-dip temperature, and energy consumption is low, and processing safety improves, technique letter It is single.Therefore, coating for protection against corrosion service life of the invention possesses and is extremely disliking far above hot dipping pure zinc plating and other coat of metal The requirement used under the conditions of bad.
Brief description of the drawings
Fig. 1:It is used for the aerial earth wire sectional view of heavy corrosion environment in the present invention.
Fig. 2:Long-life ground wire shape appearance figure of the invention.
Fig. 3:The shape appearance figure of common galvanized strand wires ground wire.
Embodiment
Embodiment 1
A kind of long-life aerial earth wire preparation process for heavy corrosion environment, step are as follows:
1) by the steel wire after degreasing, pickling, alkali cleaning, 0.5min in 65 DEG C of fluxing agent is immersed, drying, must help plating steel Silk;The component of the fluxing agent is following (being calculated in mass percent):45%ZnCl2, 8%CaF, 1.2%CeCl2, 5.5% CaCl2, 0.5%H2O2, (hexamethyldisilazane and dodecyl sodium sulfate are according to 2 for 0.1% surfactant:1 weight ratio Example mixes), surplus is tap water;
2) plating steel wire will be helped to immerse hot-dip using 30 ° of angles (i.e. the angle of steel wire and alloy for hot-dip liquid liquid level is 30 °) to close Golden liquid, the immersion plating 100s at 420 DEG C, is dried at 120 DEG C;
Inert gas shielding is carried out in drying course, inert gas selects Ar+CO2Mixed gas, the volume ratio of the two For 2:8, gas output 2L/min, to obtain the final product;
The weight percent of each component is in the alloy for hot-dip liquid:Aluminium 65%, magnesium 2.5%, rare earth containing Cerium 1.5%, molybdenum 0.1%th, vanadium 0.1%, surplus are zinc, and Ceramics pot is as alloy for hot-dip liquid carrier.
The thickness for the aerial earth wire coating that the present embodiment is prepared is 75 μm.
Embodiment 2
A kind of long-life aerial earth wire preparation process for heavy corrosion environment, step are as follows:
1) by the steel wire after degreasing, pickling, alkali cleaning, 0.3min in 85 DEG C of fluxing agent is immersed, drying, must help plating steel Silk;The component of the fluxing agent is following (being calculated in mass percent):60%ZnCl2, 2%CaF2, 4.2%CeCl2, 8.5% CaCl2, 0.5%H2O2, (hexamethyldisilazane and dodecyl sodium sulfate are according to 2.5 for 0.2% surfactant:1 weight Ratio mixes), surplus is tap water;
2) plating steel wire will be helped to immerse hot-dip using 42 ° of angles (i.e. the angle of steel wire and alloy for hot-dip liquid liquid level is 42 °) to close Golden liquid, the immersion plating 45s at 435 DEG C, is dried at 130 DEG C, and inert gas shielding is carried out in drying course, and inert gas selects Ar +CO2Mixed gas, the volume ratio of the two be 8:2, gas output 5L/min, to obtain the final product;
The weight percent of each component is in the alloy for hot-dip liquid:Aluminium 40%, magnesium 2%, rare earth containing Cerium 0.8%, molybdenum 0.15%th, vanadium 0.1%, surplus are zinc.Ceramics pot is as alloy for hot-dip liquid carrier.
As shown in Figure 1, the aerial earth wire sectional view for heavy corrosion environment.The aerial earth wire plating that the present embodiment is prepared The thickness of layer is 50 μm.
Embodiment 3
A kind of long-life aerial earth wire preparation process for heavy corrosion environment, step are as follows:
1) by the steel wire after degreasing, pickling, alkali cleaning, 0.2min in 100 DEG C of fluxing agent is immersed, drying, must help plating steel Silk;The component of the fluxing agent is following (being calculated in mass percent):65%ZnCl2, 4.8%CaF2, 5%CeCl2, 1.3% CaCl2, 0.5%H2O2, (hexamethyldisilazane and dodecyl sodium sulfate are according to 1.5 for 0.3% surfactant:1 weight Ratio mixes), surplus is tap water;
2) plating steel wire will be helped to immerse hot-dip using 42 ° of angles (i.e. the angle of steel wire and alloy for hot-dip liquid liquid level is 42 °) to close Golden liquid, the immersion plating 100s at 470 DEG C, is dried at 150 DEG C, and inert gas shielding is carried out in drying course, and inert gas is selected Ar+CO2Mixed gas, the volume ratio of the two be 7:3, gas output 5L/min, to obtain the final product;
The weight percent of each component is in the alloy for hot-dip liquid:Aluminium 25%, magnesium 1.8%, rare earth containing Cerium 1.5%, molybdenum 0.1%th, vanadium 0.1%, surplus are zinc.Ceramics pot is as alloy for hot-dip liquid carrier.
The thickness that ground coating is maked somebody a mere figurehead made from the present embodiment is 165 μm.
Comparative example 1
A kind of long-life aerial earth wire preparation process for heavy corrosion environment, step are as follows:
1) by the steel wire after degreasing, pickling, alkali cleaning, 0.3min in 85 DEG C of fluxing agent is immersed, drying, must help plating steel Silk;The component of the fluxing agent is as follows:60%ZnCl2, 2%CaF2, 4.2%CeCl2, 8.5%CaCl2, 0.5%H2O2, 0.2% (hexamethyldisilazane and dodecyl sodium sulfate are according to 2.5 for surfactant:1 part by weight mixes), surplus is Tap water;
2) plating steel wire will be helped to immerse hot-dip using 42 ° of angles (i.e. the angle of steel wire and alloy for hot-dip liquid liquid level is 42 °) to close Golden liquid, the immersion plating 70s at 435 DEG C, is dried at 130 DEG C, and inert gas shielding is carried out in drying course, and inert gas selects Ar +CO2Mixed gas, the volume ratio of the two be 8:2, gas output 5L/min, to obtain the final product;
The weight percent of each component is in the alloy for hot-dip liquid:Aluminium 40%, magnesium 6%, rare earth containing Cerium 0.8%, molybdenum 0.15%th, vanadium 0.1%, surplus are zinc.Ceramics pot is as alloy for hot-dip liquid carrier.
The thickness for the aerial earth wire coating that comparative example 1 is prepared is 98 μm.
Comparative example 2
A kind of long-life aerial earth wire preparation process for heavy corrosion environment, step are as follows:
1) by the steel wire after degreasing, pickling, alkali cleaning, 0.3min in 85 DEG C of fluxing agent is immersed, drying, must help plating steel Silk;The component of the fluxing agent is as follows:60%ZnCl2, 2%CaF2, 4.2%CeCl2, 8.5%CaCl2, 0.5%H2O2, 0.2% (hexamethyldisilazane and dodecyl sodium sulfate are according to 2.5 for surfactant:1 part by weight mixes), surplus is Tap water;
2) plating steel wire will be helped to immerse hot-dip using 42 ° of angles (i.e. the angle of steel wire and alloy for hot-dip liquid liquid level is 42 °) to close Golden liquid, the immersion plating 80s at 435 DEG C, is dried at 130 DEG C, and inert gas shielding is carried out in drying course, and inert gas selects Ar +CO2Mixed gas, the volume ratio of the two be 8:2, gas output 5L/min, to obtain the final product;
The weight percent of each component is in the alloy for hot-dip liquid:Aluminium 40%, magnesium 6%, rare earth containing Cerium 0.15%, molybdenum 0.3%th, vanadium 0.2%, surplus are zinc.Ceramics pot is as alloy for hot-dip liquid carrier.
The thickness for the aerial earth wire coating that comparative example 2 is prepared is 100 μm.
Performance test:
1st, Deposit appearance:
The coating surface of embodiment 1,2 and 3 aerial earth wires is very bright, smooth, clear without exposed defect, energy in the present invention See the crystal grain of regular shape.
Coating surface in comparative example 2 has exposed defect, has significant difference with the coating of embodiment 1,2 and 3, due to it The molybdenum of addition and the content of vanadium are higher, influence the grain size of eutectic phase.
2nd, the adhesion of coating, plasticity and formability
Using coming off with crackle as basis for estimation for coating, embodiment and the adhesion and toughness of comparative example coating have been examined.
(1) impact test
Embodiment 1, Chinese patent in Example 1 and 2, comparative example 2, Chinese patent 201410789435.9 201410261130.0 the aerial earth wire of embodiment 1, is tested with paint film impact test device.Sem observation is amplified using low power, The coating surfaces externally and internally of the embodiment of the present invention all keeps complete, without obvious crackle, and the appearance of other aerial earth wire coating Face has different degrees of crackle along crystal boundary, and the molybdenum and the content of vanadium added in comparative example 2 is higher, reduces the plasticity of coating.
(2) bend test
Under equal conditions (bending diameter d~0), in embodiment 1, comparative example 2, Chinese patent 201410789435.9 Embodiment 1, the aerial earth wire of 201410261130.0 embodiment 1 of Chinese patent carry out 180 degree " bend test (any direction). The curved outside of the coating of the embodiment of the present invention 1 does not find micro-crack, and the visible atomic crackle in the outside of other coating.This Outside, the experiment such as drawn, cupping, ball punching, 180 degree alternating bending does not find that 1 coating of the embodiment of the present invention comes off or produces and splits Line, coating is still excellent when base steel is broken.Above-mentioned experiment shows that the coating of the embodiment of the present invention 1 has than other coating More excellent adhesion, plasticity and formability.What this was mainly determined by coating structure.
3rd, corrosion resistance-salt spray test of coating
Embodiment 1 in the embodiment of the present invention 1,2 and 3, comparative example 1, comparative example 2, Chinese patent 201410789435.9, in Aerial earth wire coating and common galvanized strand wires ground wire prepared by 201410261130.0 embodiment 1 of state's patent is tried through neutral salt spray Test tries, the results showed that:Rust spot time of occurrence is all more than 2500h in the embodiment of the present invention 1, embodiment 1 and embodiment 3, such as Shown in Fig. 2,2 long-life of embodiment ground wire shape appearance figure.And the rust spot time of occurrence of comparative example 1 and comparative example 2 all 2500h with Under, the time that rust spot occurs in the aerial earth wire coating of the preparation of embodiment 1 in Chinese patent 201410789435.9 is 700h or so, Start yellow rust occur after 700h, the rust that the aerial earth wire coating prepared in 201410261130.0 embodiment 1 of Chinese patent occurs The point time is 300h or so, starts yellow rust occur after 300h.As shown in figure 3, common galvanized strand wires ground wire is after 140h Shape appearance figure after neutral salt spray test.
Corrosion test shows that the corrosion resistance of the coating in the present invention is very excellent, higher than other coating structures by 3~8 Times, this is because what their coating structure and component were determined, by reducing content of magnesium, alloying component is improved in eutectic reaction Triggering energy, improves eutectic ratio, and then improves the corrosion resisting property of coating, mainly overcomes magnesium with aluminium in composition proportion, eutectic bond Trigger point is reacted, aluminium in eutectic phase and has served containing cerium mischmetal conclusive, but the effect of molybdenum and vanadium can not be ignored, by It is dissolved in micro molybdenum and vanadium in eutectic phase, declines the corrosion potential of alloy, so that more corrosion-resistant;It is further, since dilute containing cerium Soil can purify impurity and crystal grain thinning, and be enriched in coating surface, and simple substance molybdenum easily forms oxide, so that molybdenum is with containing cerium mischmetal Collective effect, fine and close and uniform oxide layer is formd on aerial earth wire surface, it can prevent extraneous miscellaneous under heavy corrosion environment Matter atom is to alloy diffusion inside, so as to delay the process for aoxidizing and corroding.
Although above-mentioned be described the embodiment of the present invention with reference to attached drawing, model not is protected to the present invention The limitation enclosed, those skilled in the art should understand that, on the basis of technical scheme, those skilled in the art are not Need to make the creative labor the various modifications that can be made or deformation still within protection scope of the present invention.

Claims (10)

1. a kind of coating of long-life aerial earth wire for heavy corrosion environment, which be prepared by metal plating liquid, its It is characterized in, which is made of each component of following percetage by weight:Aluminium 25%~65%, magnesium 1%~2.5%, containing Cerium Rare earth 0.2%~1.5%, molybdenum 0.1~0.2%, vanadium 0.05%~0.1%, surplus are zinc.
2. coating as claimed in claim 1, it is characterized in that, the weight percent of each component is in the metal alloy liquid:Aluminium 25 ~35%, magnesium 1~1.5%, rare earth containing Cerium 0.2~0.8%, molybdenum 0.1~0.15%, vanadium 0.05~0.08%, surplus are zinc.
3. coating as claimed in claim 1, it is characterized in that, the weight percent of each component is in the metal alloy liquid:Aluminium 40 ~65%, magnesium 2~2.5%, rare earth containing Cerium 0.9~1.5%, molybdenum 0.16~0.2%, vanadium 0.085~0.1%, surplus are zinc.
4. coating as claimed in claim 1, it is characterized in that, the weight percent of each component is in the metal alloy liquid:Aluminium 40%th, magnesium 2%, rare earth containing Cerium 0.8%, molybdenum 0.15%, vanadium 0.1%, surplus are zinc.
5. such as coating according to any one of claims 1 to 4, it is characterized in that, the coating uses metal plating liquid and fluxing agent Common to be made, the fluxing agent is made of each component of following percetage by weight:45~65%ZnCl2, 2~8%CaF, 1~ 5%CeCl2, 1~10%CaCl2, 0.1~1%H2O2, 0.1~0.3% surfactant, surplus is water.
6. coating as claimed in claim 5, it is characterized in that, the surfactant is hexamethyldisilazane and dodecyl The mass ratio of the mixture of sodium sulfonate, hexamethyldisilazane and dodecyl sodium sulfate is 1~3:1.
7. coating as claimed in claim 5, it is characterized in that, the fluxing agent is each group packet by following percetage by weight Into:60%ZnCl2, 2%CaF2, 4.2%CeCl2, 8.5%CaCl2, 0.5%H2O2, 0.2% surfactant, surplus is water.
8. a kind of long-life aerial earth wire for heavy corrosion environment for coating coating any one of claim 5~7, its It is characterized in:It is by made from following preparation method, including the following steps:
(1) by the aerial earth wire steel wire after degreasing, pickling, alkali cleaning, 0.3~0.6min into 70~95 DEG C of fluxing agents, It is dry, obtain helping plating steel wire;
(2) plating steel wire will be helped to enter in alloy for hot-dip liquid, it is dry in 430~470 DEG C of 45~105s of immersion plating, in drying process Carry out inert gas shielding, to obtain the final product.
9. aerial earth wire as claimed in claim 8, it is characterized in that:In step (2), plating steel wire will be helped to immerse heat to set inclination angle In immersion plating aluminium alloy, the inclination angle is 35 ° -65 °, the gas output 2-5L/min of the inert gas shielding, the inert gas For Ar and CO2Mixed gas.
10. the aerial earth wire as described in right 8 or 9, it is characterized in that:The thickness of coating of the aerial earth wire is 40~165 μm.
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CN104040001A (en) * 2012-01-05 2014-09-10 杰富意钢铁株式会社 Hot-dip galvannealed steel sheet
CN104532177A (en) * 2014-12-17 2015-04-22 国家电网公司 Zinc-aluminum-magnesium rare earth anti-corrosion plating for overhead ground wire and preparation method thereof

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CN104040001A (en) * 2012-01-05 2014-09-10 杰富意钢铁株式会社 Hot-dip galvannealed steel sheet
CN104532177A (en) * 2014-12-17 2015-04-22 国家电网公司 Zinc-aluminum-magnesium rare earth anti-corrosion plating for overhead ground wire and preparation method thereof

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