A kind of preparation method of the controllable star-like poly carboxylic acid series water reducer of molecular structure
Technical field
The present invention relates to a kind of technical field of cement concrete poly carboxylic acid series water reducer, more particularly to a kind of molecule knot
The preparation method of the controllable star-like poly carboxylic acid series water reducer of structure.
Background technology
With the development of building trade, the requirement in engineer applied to water reducer steps up, and meets different construction requirements
And the polycarboxylate water-reducer of application characteristic is researched and developed in succession.Aggregate is indispensable important component in concrete, its
Quality directly affects concrete performance.A large amount of engineerings are actual and research shows, can be to coagulation when clay content of gathering materials is higher
Soil nature can have a negative impact, and be mainly manifested in the diminishing dispersive property for reducing water reducer and the work for influenceing concrete mix
Property.In order to avoid clay content high negative effect to caused by concrete of gathering materials, currently used solution is mainly to clay content
It is high gather materials be rinsed or super mix water reducer.Although gather materials higher to clay content, which is rinsed, can fundamentally solve to collect
Expect attached containing influence of the mud to concrete performance, but aggregate grading can be damaged when rinsing, flushing can also increase process, influence to construct
Duration.Can solve negative effect caused by clay content height of gathering materials to a certain extent though surpassing and mixing water reducer, sometimes for guarantee coagulation
Native mixture still has good workability within a few houres, it is super mix water reducer would generally make concrete initially occur bleeding and from
Analysis, and super mix water reducer and can also increase cost.Therefore, the concrete admixture used in the past can not meet modern construction need
Ask, therefore there is an urgent need to a high performance polycarboxylate water-reducer at present to solve the problems, such as site operation.
Because the designability of polycarboxylate water-reducer molecule structure is strong, pass through the optimum organization control of difference in functionality construction unit
Backbone polymerization degree processed, side chain lengths, functional group's species realize the high performance of poly carboxylic acid series water reducer, are prepared with height
The polycarboxylate water-reducer of performance, to solve the problems, such as site operation.The multifunctionality of the polycarboxylic admixture of different structure, high reaction
Active and larger spatial volume, is increasingly favored by researchers.Therefore we design the poly- carboxylic of synthesis star structure
Sour water reducer, star-like multi-arm copolymer is formed, so as to ensure the space steric effect with more high energy efficiency.The polymer is not only
Various performances with traditional comb polymer, while also there are the various special natures of star polymer, there is very big application
Potentiality.
Patent CN102887979A reports a kind of method of synthesizing polycarboxylic acid concrete high-performance water reducing agent.This method
Using polyalcohol and (methyl) acrylic acid as esterification primary raw material, star polycarboxylic acids is prepared by being first esterified the method polymerizeing afterwards
High-performance water reducing agent material, i.e., using (methyl) acrylic acid and polyalcohol as reactant, pass through esterification under catalyst action
The polymerizable active end of star is first prepared, then is being triggered with unsaturated APEO, molecular weight regulator, unsaturated carboxylic acid monomer
It is made in the presence of agent by Raolical polymerizable.The invention, which obtains star polymer, not only has traditional comb polymer
Various performances, also there is the space steric effect of more high energy efficiency, while also there are the various special natures of star polymer.The hair
The bright existing esterification of gained water reducer also has polymerisation, it is possible to achieve the polycarboxylic acid series high-performance of star-type multi-arm comb shaped structure
Water reducer, but exist complex process, it is cumbersome, prepare cost high, severe reaction conditions and the shortcomings such as products collection efficiency is low, no
Possess some unique advantages of conventional polycarboxylate water-reducer, in high volume can not formally produce.
Patent CN103482897A reports one kind and prepares block polycarboxylic acids using ATRP (ATRP)
The method of water reducer.This method uses two-step method, the first step:ATRP initiators are first big with unsaturated acids minor comonomer or unsaturation
The macromolecular ATRP initiators of monomer polymerization generation unsaturated acids minor comonomer or unsaturated polymeric monomer;Second step:What is generated is big
Molecule ATRP initiators polymerize with unsaturated polymeric monomer or unsaturated acids minor comonomer again prepares block polycarboxylate water-reducer.The hair
The bright block polycarboxylate water-reducer that obtains effectively controls polycarboxylic acid structure's regularity and its molecular weight distribution, and applied to cement point
During dissipating.Solve the problems such as polycarboxylic acids molecular weight is uncontrollable, molecular weight distribution is wider, molecular structure can not design, still
Inefficient, the shortcomings such as complex process and products collection efficiency are low, the macromolecular that the first step generates in two-step method reaction be present in this method
ATRP initiators can have the defects of part macromole evocating agent failure when adjusting second step reaction, can cause part macromolecular
Initiator can not trigger.Secondly when ATRP initiators trigger unsaturated this step of polymeric monomer, unsaturated polymeric monomer steric hindrance
Greatly, the problems such as polymerization efficiency is low.The performance and development space for being difficult to reach conventional combed polycarboxylate water-reducer are little.
Concrete described in most patents is mainly realized excellent with water reducer by transformationreation raw material or process conditions
Performance, and seldom by Molecular Design change polymer architecture method realize its excellent cement concrete application
Energy.It fact proved that the density of texture for changing polymer has obvious effect to the work efficiency and application performance that improve polymer
Fruit.
The content of the invention
There is provided a kind of molecular structure controllable star-like poly- carboxylic the invention aims to improve the deficiencies in the prior art
The preparation method of sour based water reducer.
The technical scheme is that:A kind of preparation method of the controllable star-like poly carboxylic acid series water reducer of molecular structure, its
Comprise the following steps that:
1) preparation of multiterminal halogen radical ATRP initiators:By the organic molecule containing more alcoholic extract hydroxyl groups and halogen acyl halide organic molecule
30~90min of esterification is carried out at 0~25 DEG C, obtains multiterminal halogen radical ATRP initiators;It is wherein described containing more alcoholic extract hydroxyl groups
The mol ratio of organic molecule and halogen acyl halide organic molecule is 1:(3~8);
2) preparation of the controllable star-like polycarboxylate water-reducer of molecular structure:The multiterminal halogen radical ATRP that step 1) obtains is drawn
Send out agent, unsaturated acids minor comonomer, unsaturated polymeric monomer and transient metal complex and react 30~240min at 50~80 DEG C, add
Alkali adjustment pH value is 6~7, that is, obtains the controllable star-like polycarboxylate water-reducer of molecular structure;Its middle-end halogen radical ATRP initiators,
Unsaturated acids minor comonomer, unsaturated polymeric monomer and transient metal complex mol ratio are 1:(100~300):(200~600):
(0.01~0.1).
Preferred steps 1) described in the organic molecule containing more alcoholic extract hydroxyl groups be 3- methyl isophthalic acids, the triols of 3,5- penta, 1,2,5- penta
Triol, the triols of 1,2,3- penta, Pehanorm, trimethylolethane, trimethylolpropane, 1,2,6- hexanetriols, glycerine, 1,
2,4- butantriols, 1,2,6- hexanetriols, 1,2,7- triols in heptan, pentaerythrite, bipentaerythrite or tripentaerythritol one kind or
Two or more combinations.
Preferred steps 1) described in halogen acyl halide organic molecule for 2- bromo isobutyls acylbromide, 2- bromos isobutyryl chloride, 2-
One or more kinds of combinations of chloro isobutyryl chloride, 2- chloro-propanoyl chlorides or 2- bromo propionyl chlorides.
Preferred steps 2) described in unsaturated acids minor comonomer for acrylic acid, maleic anhydride, fumaric acid, metering system
Acid, PAA, Sodium methacrylate, methoxy acrylic acid potassium, ALS, vinylbenzenesulfonic acid sodium, methallyl
Base sodium sulfonate, methoxyallyl sodium sulfonate, allyl sulphonic acid potassium, styrene sulfonic acid potassium, vinyl sulfonic acid potassium, methacrylic
Potassium sulfonate, methyl allyloxy potassium sulfonate, 2- acrylic amide -2- methyl propane sulfonic acids (AMPS), methacrylic acid potassium or methoxy
The one or more combination of base acrylic acid.
Preferred steps 2) described in unsaturated polymeric monomer be:Allyl polyglycol, methacrylic polyethylene glycol, 3-
Methyl -3- butene-1s-polyethylene glycol or 2- methacrylics polyethylene glycol, methoxy poly (ethylene glycol) monomethyl ether (methyl) acrylic acid
Ester, methoxy polyethylene glycol acrylate, the one or two of polyethylene glycol acrylate or polyethylene glycol methacrylate-styrene polymer
Combination of the above, its molecular weight are 300~8000g/mol.Also may be used if unsaturated polymeric monomer meets below general formula:R1O(EO)n
(PO)mOR2Or R3COO(EO)p(PO)qOR4Represent, wherein R1, R3For the ethylenic unsaturation alkyl of 3~8 carbon atoms, R2, R4For
The alkyl of H or 1~6 carbon atom, n, p are 15~100, m, and q is 0~100.
Preferred steps 2) described in transient metal complex for CuBr- pentamethyl-diethylenetriamines (PMDETA), CuCl-
HMTETA, CuBr- tetra- [(2- pyridine radicals) methyl] ethylenediamine (TPEN), CuBr- tri- [2- (dimethylamino) ethyl] amine
(Me6TREN), CuCl- pentamethyl-diethylenetriamines (PMDETA), CuBr-HMTETA, CuCl- tetra- [(2- pyridine radicals) methyl] second
Diamines (TPEN), CuCl- tri- [2- (dimethylamino) ethyl] amine (Me6TREN one or more combination).It is preferred that transition metal
The mol ratio for accounting for transient metal complex is 1%~5%.
Preferred steps 2) described in alkali be sodium hydroxide, potassium hydroxide or calcium hydroxide.
The method that this patent uses is swift in response and yield high efficiency is high, simple to operate.The inventive method is first to use acyl
Halogen carries out esterification synthesis multiterminal halogen radical ATRP initiators, then by multiterminal halogen radical ATRP initiators, small point of unsaturated acids
Son and unsaturated polyether macromolecular carry out ATRP reaction synthesis star-type multi-arm polycarboxylate water-reducers, and technique is simple, is a kind of synthesis
The new method of water reducer, and impart the new function of water reducer.
Beneficial effect:
1. the raw material sources that the inventive method is utilized enrich, each step has all industrialized, and method is ripe.
2. the inventive method with atom transition free radical polymerization reaction (ATRP), can obtain controllable molecular weight and very narrow
Molecular weight distribution.
3. the inventive method carries out esterification with carboxylic acid halides element, substantially reduce the reaction time and improve reaction yield.
4. polycarboxylate water-reducer prepared by the inventive method, it is assigned new function and simplify.
5. polycarboxylate water-reducer prepared by the inventive method carries out ATRP to mix one-step method, larger in polymerization initial stage activity
Single-enter polymer, with the progress of reaction, the larger monomer concentration of activity declines, and the relatively low monomer of activity more enters
Enter polymers chain, material is thus formed the gradient copolymer that comonomer changes in gradient with the extension of time, be advantageous to its
Use in practice.
6. the inventive method is safe and reliable in the polycarboxylate water-reducer product whole preparation process of preparation, operating procedure letter
Folk prescription just advantage.
Embodiment
Technical solution of the present invention is described in further detail below by embodiment.
Embodiment 1
1) preparation of three end halogen radical ATRP initiators:By 1mol 3- methyl isophthalic acids, the triols of 3,5- penta and 3mol 2- bromos
0 DEG C of isobutyl acylbromide carries out esterification 90min and obtains three end halogen radical ATRP initiators;
2) preparation of star-like polycarboxylate water-reducer:The three end halogen radical ATRP initiators that are obtained in 0.1mol steps 1),
10mol acrylic acid, 20mol methacrylics polyethylene glycol (300g/mol) and 0.01mol CuBr- pentamethyl-diethylenetriamines
(PMDETA) (CuBr molar content is 1%), 50 DEG C of reaction 240min, hydrogenation sodium oxide molybdena adjustment pH value obtain for 7
A kind of (Trident Type) star-like polycarboxylate water-reducer.
Embodiment 2
1) preparation of three end halogen radical ATRP initiators:By the triols of 1mol 1,2,5- penta and 3.1mol 2- bromo isobutyryls
25 DEG C of chlorine carries out esterification 30min and obtains three end halogen radical ATRP initiators;
2) preparation of star-like polycarboxylate water-reducer:The three end halogen radical ATRP initiators that are obtained in 0.1mol steps 1),
10mol maleic anhydrides, 30mol allyl polyglycols (500g/mol) and 0.001molCuCl-HMTETA (moles the hundred of CuCl
Divide content for 1%), 80 DEG C of reaction 30min, hydrogenation sodium oxide molybdena adjustment pH value obtains a kind of (Trident Type) star-like polycarboxylic acids for 7
Water reducer.
Embodiment 3:
1) preparation of three end halogen radical ATRP initiators:By the triols of 1mol 1,2,3- penta and 3.01mol 2- chloro isobutyls
20 DEG C of acyl chlorides carries out esterification 70min and obtains three end halogen radical ATRP initiators;
2) preparation of star-like polycarboxylate water-reducer:The three end halogen radical ATRP initiators that are obtained in 0.1mol steps 1),
10mol fumaric acid, 30mol3- methyl -3- butene-1s-polyethylene glycol (800g/mol) and [(the 2- pyridines of 0.002molCuBr- tetra-
Base) methyl] ethylenediamine (TPEN) (CuBr molar content is 5%), 60 DEG C of reaction 120min, hydrogenation sodium oxide molybdena adjustment pH
It is worth and obtains a kind of (Trident Type) star-like polycarboxylate water-reducer for 6.
Embodiment 4:
1) preparation of three end halogen radical ATRP initiators:By 1mol Pehanorms and 3.05mol 2- bromo propionyl chlorides
5 DEG C carry out esterification 30min and obtain three end halogen radical ATRP initiators;
2) preparation of star-like polycarboxylate water-reducer:The three end halogen radical ATRP initiators that are obtained in 0.1mol steps 1),
10mol methacrylic acids, 40mol2- methacrylics polyethylene glycol (2000g/mol) and [2- (diformazans of 0.003molCuBr- tri-
Amino) ethyl] amine (Me6TREN) (CuBr molar content is 3%), 70 DEG C of reaction 80min, hydrogenation potassium oxide adjustment pH
It is worth and obtains a kind of (Trident Type) star-like polycarboxylate water-reducer for 7.
Embodiment 5:
1) preparation of three end halogen radical ATRP initiators:By 1mol trimethylolethanes and 3.05mol 2- bromo isobutyryls
10 DEG C of bromine carries out esterification 90min and obtains three end halogen radical ATRP initiators;
2) preparation of star-like polycarboxylate water-reducer:The three end halogen radical ATRP initiators that are obtained in 0.1mol steps 1),
10mol PAAs, 50mol methoxy poly (ethylene glycol)s monomethyl ether (methyl) acrylate (1000g/mol) and
0.004molCuCl- pentamethyl-diethylenetriamines (PMDETA) (CuCl molar content is 2%), 80 DEG C of reaction 50min,
Hydrogenation sodium oxide molybdena adjustment pH value obtains a kind of (Trident Type) star-like polycarboxylate water-reducer for 6.
Embodiment 6:
1) preparation of three end halogen radical ATRP initiators:By 1mol trimethylolpropanes and 3.04mol 2- chloro isobutyryls
15 DEG C of chlorine carries out esterification 80min and obtains three end halogen radical ATRP initiators;
2) preparation of star-like polycarboxylate water-reducer:The three end halogen radical ATRP initiators that are obtained in 0.1mol steps 1),
10mol Sodium methacrylates, 60mol methoxy polyethylene glycol acrylates (1200g/mol) and 0.005molCuBr-HMTETA
(CuBr molar content is 2%), 40 DEG C of reaction 100min, hydrogenation sodium oxide molybdena adjustment pH value obtain a kind of (trident for 7
Type) star-like polycarboxylate water-reducer.
Embodiment 7:
1) preparation of three end halogen radical ATRP initiators:By 1mol 1,2,6- hexanetriols and 3.03mol 2- chloro propionyl
25 DEG C of chlorine carries out esterification 60min and obtains three end halogen radical ATRP initiators;
2) preparation of star-like polycarboxylate water-reducer:The three end halogen radical ATRP initiators that are obtained in 0.1mol steps 1),
10mol methoxy acrylic acids potassium, 20mol polyethylene glycol acrylates (1500g/mol) and [(the 2- pyridines of 0.006molCuCl- tetra-
Base) methyl] ethylenediamine (TPEN) (CuCl molar content is 1%), 70 DEG C of reaction 90min, hydrogenation calcium oxide adjustment pH
It is worth and obtains a kind of (Trident Type) star-like polycarboxylate water-reducer for 6.
Embodiment 8:
1) preparation of three end halogen radical ATRP initiators:By the 0 DEG C of progress of 1mol glycerine and 3.02mol 2- bromos propionyl chloride
Esterification 40min obtains three end halogen radical ATRP initiators;
2) preparation of star-like polycarboxylate water-reducer:The three end halogen radical ATRP initiators that are obtained in 0.1mol steps 1),
30mol methallylsulfonic acids potassium, 30mol polyethylene glycol methacrylate-styrene polymers (2400g/mol) and 0.007molCuCl- tri-
[2- (dimethylamino) ethyl] amine (Me6TREN) (CuCl molar content is 1.5%), 80 DEG C of reaction 110min, hydrogenation
Sodium oxide molybdena adjustment pH value obtains a kind of (Trident Type) star-like polycarboxylate water-reducer for 7.
Embodiment 9:
1) preparation of three end halogen radical ATRP initiators:By 1mol 1,2,4- butantriols and 3.01mol 2- chloro propionyl
10 DEG C of chlorine carries out esterification 50min and obtains three end halogen radical ATRP initiators;
2) preparation of star-like polycarboxylate water-reducer:The three end halogen radical ATRP initiators that are obtained in 0.1mol steps 1),
30mol allyl sulphonic acids potassium, 40mol methoxy polyethylene glycol methacrylate-styrene polymers (3000g/mol) and 0.008molCuCl- tetra-
[(2- pyridine radicals) methyl] ethylenediamine (TPEN) (CuCl molar content is 2%), 80 DEG C of reaction 200min, hydrogenation oxidation
Potassium adjustment pH value obtains a kind of (Trident Type) star-like polycarboxylate water-reducer for 6.
Embodiment 10:
1) preparation of three end halogen radical ATRP initiators:By 1mol 1,2,6- hexanetriols and 3.1mol 2- bromo isobutyryls
5 DEG C of bromine carries out esterification 60min and obtains three end halogen radical ATRP initiators;
2) preparation of star-like polycarboxylate water-reducer:The three end halogen radical ATRP initiators that are obtained in 0.1mol steps 1),
25mol styrene sulfonic acids potassium, 50mol methoxy polyethylene glycol acrylates (4000g/mol) and 0.009molCuBr-HMTETA
(CuBr molar content is 1%), 50 DEG C of reaction 240min, hydrogenation sodium oxide molybdena adjustment pH value obtain a kind of (trident for 6
Type) star-like polycarboxylate water-reducer.
Embodiment 11:
1) preparation of three end halogen radical ATRP initiators:By 1mol 1,2,7- triols in heptan and 3mol2- bromo isobutyl acylbromides
20 DEG C carry out esterification 50min and obtain three end halogen radical ATRP initiators;
2) preparation of star-like polycarboxylate water-reducer:The three end halogen radical ATRP initiators that are obtained in 0.1mol steps 1),
10molAMPS, 60mol2- methacrylic polyethylene glycol (5000g/mol) and [2- (dimethylamino) second of 0.01molCuCl- tri-
Base] amine (Me6TREN) (CuCl molar content is 1%), 80 DEG C of reaction 100min, hydrogenation potassium oxide adjustment pH value is 7
Obtain a kind of (Trident Type) star-like polycarboxylate water-reducer.
Embodiment 12:
1) preparation of four end halogen radical ATRP initiators:1mol pentaerythrites are entered for 20 DEG C with 4mol2- bromo isobutyls acylbromide
Row esterification 50min obtains four end halogen radical ATRP initiators;
2) preparation of star-like polycarboxylate water-reducer:The four end halogen radical ATRP initiators that are obtained in 0.1mol steps 1),
10mol AMPS, 60mol 2- methacrylics polyethylene glycol (8000g/mol) and [2- (dimethylamino) of 0.01molCuCl- tri-
Ethyl] amine (Me6TREN) (CuCl molar content is 1%), 80 DEG C of reaction 100min, being hydrogenated with sodium oxide molybdena adjustment pH value is
7 obtain a kind of (cross) star-like polycarboxylate water-reducer.
Embodiment 13:
1) preparation of six end halogen radical ATRP initiators:By 20 DEG C of 1mol bipentaerythrites and 6mol2- bromo isobutyls acylbromide
Carry out esterification 50min and obtain six end halogen radical ATRP initiators;
2) preparation of star-like polycarboxylate water-reducer:The six end halogen radical ATRP initiators that are obtained in 0.1mol steps 1),
10mol AMPS, 60mol 2- methacrylics polyethylene glycol (3000g/mol) and [2- (dimethylamino) of 0.01molCuCl- tri-
Ethyl] amine (Me6TREN) (CuCl molar content is 3%), 80 DEG C of reaction 100min, hydrogenation sodium oxide molybdena adjustment pH value are
7 obtain a kind of (diesis type) star-like polycarboxylate water-reducer.
Embodiment 14:
1) preparation of eight end halogen radical ATRP initiators:By 20 DEG C of 1mol tripentaerythritols and 8mol2- bromo isobutyls acylbromide
Carry out esterification 50min and obtain eight end halogen radical ATRP initiators;
2) preparation of star-like polycarboxylate water-reducer:The eight end halogen radical ATRP initiators that are obtained in 0.1mol steps 1),
10mol AMPS, 60mol 2- methacrylics polyethylene glycol (1000g/mol) and [2- (dimethylamino) of 0.01molCuCl- tri-
Ethyl] amine (Me6TREN) (CuCl molar content is 1%), 80 DEG C of reaction 100min, hydrogenation sodium oxide molybdena adjustment pH value are
7 obtain a kind of (three is cross) star-like polycarboxylate water-reducer.
Paste flowing degree is tested:With reference to GB8077-2000《Methods for testing uniformity of concrete admixture》, to embodiment 1
Paste flowing degree test is carried out to the gained sample of embodiment 14.W/C is 0.29, and the solid volume of additive folding is cement consumption
0.08%, 1h loss are hardly lost;
The paste flowing degree and gradual loss of 1 different samples of table
Testing concrete performance:With reference to GB8076-2008《Concrete admixture》The gained sample of embodiment 14 is arrived to embodiment 1
Product carry out slump-loss, concrete strength inspection.(relative to cement consumption) when the solid volume of additive folding is 0.8wt%, subtract
Water rate is above 40%, and 3 days compression strength, which improves, is all higher than 85%, and 7 days compression strength, which improves, is all higher than 70%, 28 days pressure resistances
Degree raising is all higher than 75%.
The concrete slump retaining performance and mechanical property of 2 different samples of table
Paste flowing degree is tested:With reference to GB8077-2000《Methods for testing uniformity of concrete admixture》, to embodiment 1
Paste flowing degree test is carried out to the gained sample of embodiment 11.W/C is 0.29, and the solid volume of additive folding is cement consumption
0.10%, 2 grams of bentonites.From following table as can be seen that to the addition of the embodiment 1 of additive to the institute of embodiment 14 compared with blank
Obtaining sample paste flowing degree has significant change, illustrates that this anti-chamotte mould polycarboxylate water-reducer confrontation mud has obvious effect.
The paste flowing degree and gradual loss of 3 different samples of table
Testing concrete performance:With reference to GB8076-2008《Concrete admixture》The gained sample of embodiment 14 is arrived to embodiment 1
Product carry out concrete strength inspection., can from following table (relative to cement consumption) when the solid volume of additive folding is 0.11wt%
Going out, arriving 14 gained sample of embodiment 3 days to the addition of bentonitic embodiment 1 compared with blank, 7 days, compression strength was equal within 28 days
Have a significant effect, illustrate this anti-anti- mud of chamotte mould water reducer while concrete strength is significantly improved.
The mechanical performance of concrete of 4 different samples of table