CN105666051A - Production processes for coil shell assembly and coil shell parts of clutch - Google Patents

Production processes for coil shell assembly and coil shell parts of clutch Download PDF

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Publication number
CN105666051A
CN105666051A CN201610032488.5A CN201610032488A CN105666051A CN 105666051 A CN105666051 A CN 105666051A CN 201610032488 A CN201610032488 A CN 201610032488A CN 105666051 A CN105666051 A CN 105666051A
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CN
China
Prior art keywords
housing
tablet
solenoid housing
profiled member
solenoid
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Granted
Application number
CN201610032488.5A
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Chinese (zh)
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CN105666051B (en
Inventor
王周武
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nantong Rongrun New Materials Science and Technology Development Co., Ltd.
Original Assignee
Nantong Rong Run Car Assessories Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Nantong Rong Run Car Assessories Co Ltd filed Critical Nantong Rong Run Car Assessories Co Ltd
Priority to CN201610032488.5A priority Critical patent/CN105666051B/en
Publication of CN105666051A publication Critical patent/CN105666051A/en
Application granted granted Critical
Publication of CN105666051B publication Critical patent/CN105666051B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mechanical Operated Clutches (AREA)
  • Hydraulic Clutches, Magnetic Clutches, Fluid Clutches, And Fluid Joints (AREA)
  • Electromagnets (AREA)

Abstract

The invention relates to production processes for a coil shell assembly and coil shell parts of a clutch. The production process for the coil shell assembly comprises the following steps: producing the coil shell parts and cover plate parts respectively, then welding the coil shell parts and the cover plate parts, producing the coil shell assembly, and finally carrying out subsequent machining on the coil shell assembly. The production processes disclosed by the invention are characterized in the production process for the coil shell parts, hot-rolled sheet plates with a thickness of 4mm are used as raw materials of the coil shell parts in the invention for production and machining, and the machining is carried out during a production process in a blanking-drawing manner, thus the coil shell parts can also be produced by using few raw materials, and then the purposes of energy conservation and emission reduction are achieved.

Description

A kind of production technology of clutch coil housing unit and solenoid housing part
Technical field
The present invention relates to the Clutch Technology field of a kind of automobile air conditioner compressor, particularly relate to the clutch coil housing unit of a kind of automobile air conditioner compressor and the production technology of solenoid housing part.
Background technology
Clutch is widely used in automobile industry, the help starting, run, stop all be unableing to do without clutch of automobile, and therefore the improvement invention of clutch attracts tremendous attention. The production technology of the clutch coil housing unit of current automobile air conditioner compressor mainly uses the manufacture of materials of more than thickness 5mm, owing to current country advocates the saving energy, reduce energy resource consumption and reduce pollutant emission, and the production technology of current clutch coil housing unit there is no method and reaches this purpose.
Summary of the invention
For deficiency of the prior art, it is an object of the invention to provide the production technology of a kind of clutch coil housing unit and solenoid housing part.
In order to solve above-mentioned technical problem, this application discloses the production technology of a kind of clutch coil housing unit, it is characterised in that include producing coil housing part; Produce coverplate parts; Welding coil housing part and coverplate parts, produce solenoid housing assembly; And processing coil housing unit; Wherein produce the hot rolled steel plate that coil housing part includes Blanking thickness 4mm, produce housing tablet; Housing tablet is punched out processing, and is centrally formed the first perforation in housing tablet; The inner peripheral of the hole of processing housing tablet is the first chamfering; Punching press housing tablet and in housing tablet outer surface formed ring-shaped groove; Processing housing tablet is shaped to solenoid housing profiled member, and solenoid housing profiled member has toroid ring recess; Grind the top of solenoid housing profiled member; Stamped coil housing profiled member, and multiple second perforation and boss is formed in the bottom of toroid ring recess; Solenoid housing profiled member is carried out Drilling operation, and forms counterbore respectively in multiple biperforate tops; And multiple biperforate outer ledges are carried out hair down CIJIA work, and form the second chamfering in each biperforate outer ledge.
An embodiment according to the application, it is that housing tablet is pressed that above-mentioned processing housing tablet is shaped to solenoid housing profiled member, and compressing pressure is between 15MPa and 20MPa.
An embodiment according to the application, above-mentioned processing described solenoid housing assembly includes multiple solder joints of solenoid housing assembly described in punching press; Stamped coil housing unit, and form hole in the center of solenoid housing assembly; And remove the burr of solenoid housing assembly.
An embodiment according to the application, above-mentioned processing coil housing unit also includes solenoid housing assembly is carried out surface treatment, and wherein the mode of surface treatment includes plating or electrophoresis.
An embodiment according to the application, above-mentioned production coverplate parts includes the cold-rolled steel sheet of thickness 2mm is carried out blanking processing, and produces cover plate tablet; Described cover plate tablet is carried out punch process, and it is shaped to coverplate parts, wherein coverplate parts includes boss, multiple solder joint and opening, and described boss is positioned at the center of described coverplate parts, the plurality of solder joint is positioned at around described boss, and described opening is positioned at the side of described boss.
An embodiment according to the application, above-mentioned described housing tablet is punched out processing after, also housing tablet described in phosphatization.
The application discloses again the production technology of a kind of clutch coil housing part, it is characterised in that include the hot rolled steel plate of Blanking thickness 4mm, produces housing tablet; Described housing tablet is punched out processing, and is centrally formed the first perforation in described housing tablet; The inner peripheral processing the hole of described housing tablet is the first chamfering; Housing tablet described in punching press and in described housing tablet outer surface formed ring-shaped groove; Processing described housing tablet and be shaped to described solenoid housing profiled member, described solenoid housing profiled member has toroid ring recess; Grind the top of described solenoid housing profiled member; Solenoid housing profiled member described in punching press, and multiple second perforation and boss is formed in the bottom of described toroid ring recess; Described solenoid housing profiled member is carried out Drilling operation, and forms counterbore respectively in the plurality of biperforate top; And the plurality of biperforate outer ledge is carried out hair down CIJIA work, and form the second chamfering in each biperforate outer ledge.
An embodiment according to the application, above-mentioned described housing tablet is punched out processing after, also housing tablet described in phosphatization.
An embodiment according to the application, it is that described housing tablet is pressed that above-mentioned processing described housing tablet is shaped to described solenoid housing profiled member, and described compressing pressure is between 15MPa and 20MPa.
Compared with prior art, the application can obtain and include techniques below effect:
The clutch coil housing unit of the application and the production technology of solenoid housing part use the hot rolled steel plate of thickness 4mm to produce, and by Blanking mode stretching housing tablet, so use few quantity of material also can reach to produce the production of clutch coil housing unit, and then reach the purpose of energy-saving and emission-reduction.
Accompanying drawing explanation
Fig. 1 a and 1b is the schematic diagram of the solenoid housing assembly of the application one embodiment.
Fig. 2 is the flow sheet of the solenoid housing part of the application one embodiment.
Fig. 3 be the application one embodiment step S11 produced by the schematic diagram of housing tablet.
Fig. 4 be the application one embodiment step S12 produced by the schematic diagram of housing tablet.
Fig. 5 be the application one embodiment step S14 produced by the schematic diagram of housing tablet.
Fig. 6 be the application one embodiment step S16 produced by the schematic diagram of housing tablet.
Fig. 7 is the schematic diagram of the solenoid housing profiled member of the application one embodiment.
Fig. 8 a and 8b be the application one embodiment step S18 produced by the schematic diagram of solenoid housing profiled member.
Fig. 9 be the application one embodiment step S19 produced by the schematic diagram of solenoid housing profiled member.
Figure 10 is the schematic diagram of the solenoid housing part of the application one embodiment.
Figure 11 is the flow sheet of the coverplate parts of the application one embodiment.
Figure 12 is the flow sheet of the clutch coil housing unit of the application one embodiment.
Detailed description of the invention
To schematically disclose multiple embodiments of the application below, as clearly stated, the details in many practices will be explained in the following description. It should be appreciated, however, that the details in these practices is not applied to limit the application. It is to say, in the some embodiments of the application, the details in these practices is non-essential. Additionally, for the purpose of simplification is graphic, some known usual structures and assembly will illustrate it in the drawings in the way of simply illustrative.
About used herein it " ", " the 2nd " etc., not especially censure the meaning of order or cis-position, are also not used to limit the application, and it is only used to distinguish the assembly or operation that describe with constructed term.
Referring to Fig. 1 a and 1b, it is the schematic diagram of solenoid housing assembly 1 of the application one embodiment; As shown in the figure, the application provides the production technology of the clutch coil housing unit of a kind of automobile air conditioner compressor, the solenoid housing assembly 1 of clutch includes solenoid housing part 10 and coverplate parts 11, and the solenoid housing assembly 1 producing clutch needs first to produce respectively coil housing part 10 and coverplate parts 11. Seeing also Fig. 2 and Fig. 3, it is the schematic diagram of housing tablet 101 produced by the flow sheet of solenoid housing part 10 of the application one embodiment and step S11; As shown in the figure, in this production technology first talking about open-wire line circle housing part 10, it first carries out step S10, first obtains the hot rolled steel plate of thickness 4mm, and the steel plate for meeting following process can be cut out by cutter, the banding steel plate into width 120mm first cut out by steel plate by the application. Now performs step S11, the hot rolled steel plate through cutting out carries out Blanking, produces a housing tablet 101, and its middle shell tablet 101 is round convex, and has outer surface 101a and inner surface 101b. The thin easy stretching of thickness of hot rolled steel plate, blanking scope is little also illustrates that the hot rolled steel plate forming housing tablet 101 makes consumption few, by stretching the surface area of extension housing tablet 101, make the size of housing tablet 101 reach to produce coil housing part 10 and reach to save the purpose of material.
Consult Fig. 4-7 more in the lump, its be the application one embodiment step S12 produced by the schematic diagram of the schematic diagram of housing tablet produced by the schematic diagram of housing tablet, step S16 produced by the schematic diagram of housing tablet, step S14 and solenoid housing profiled member; As it can be seen, perform step S12, housing tablet 101 is punched out processing, and is centrally formed the first perforation 102 in housing tablet 101. Now performs step S13, and the housing tablet 101 carrying out above-mentioned steps is carried out phosphatization, and it can form phosphating coat in the outer surface 101a and inner surface 101b of housing tablet 101, reaches the purpose of protective housing tablet 101. Perform step S14 again, be positioned at the inner peripheral of first perforation 102 of the inner surface 101b of housing tablet 101 by punch press processing, and form it into the first chamfering 103.Now performs step S15, housing tablet 101 carries out punch process, and forms ring-shaped groove 104 in the outer surface 101a of housing tablet 101. Then step S16 is performed, processing housing tablet 101 also makes it be shaped to solenoid housing profiled member 105, the molding mode of the application makes by hydraulic press, housing tablet 101 to be pressed, compressing pressure is between 15MPa and 20MPa, it is prevented that the inner bottom surface of solenoid housing profiled member 105 is uneven. Before performing step S16, prior to housing tablet 101 is formed the first perforation 102, it is prevented that when housing tablet 101 is pressed, housing tablet 101 produces excessive beating; So form the first chamfering 103 in the inner peripheral of the first perforation 102 again, it is prevented that when housing tablet 101 is pressed, housing tablet 101 is by pressure break; In addition form ring-shaped groove 104 in the outer surface 101a of housing tablet 101 again, increase the ductility of housing tablet 101, it is to avoid repressed molding and the height of solenoid housing profiled member 105 that obtains meets the size producing coil housing part 10. Solenoid housing profiled member 105 has toroid ring recess 1051, and the opening 1052 of the first perforation 102 and toroid ring recess 1051 is positioned at same one end, and namely the first perforation 102 is positioned at the top 105a of solenoid housing profiled member 105.
Perform step S17 again, by the top 105a of lathe lapping solenoid housing profiled member 105, make the top 105a of solenoid housing profiled member 105 smooth. Consult Fig. 8 a-10 in the lump, its be the application one embodiment step S18 produced by the schematic diagram of the schematic diagram of solenoid housing profiled member 105 produced by the schematic diagram of solenoid housing profiled member 105, step S19 and solenoid housing part 10; As shown in the figure, now performs step S18, the bottom 105b of solenoid housing profiled member 105 is carried out punch process, and forming multiple second perforation 1053 and at least one boss 1054 in the bottom 105b of solenoid housing profiled member 105, boss 1054 protrudes from the 105b surface, bottom of solenoid housing profiled member 105. Then step S19 is performed, multiple second perforation 1053 of solenoid housing profiled member 105 are carried out Drilling operation, and forming counterbore 1055 in each second perforation 1053, counterbore 1055 is positioned at toroid ring recess 1051, and its diameter is more than the diameter of the second perforation 1053. Finally performing step S20, the outboard peripheries of multiple second perforation 1053 being pointed to solenoid housing profiled member 105 carries out hair down CIJIA work, makes the outboard peripheries of each the second perforation 1053 form the second chamfering 1056. Solenoid housing part 10 is produced through above-mentioned steps.
Continuing and the production technology of coverplate parts 11 is described, refer to Figure 11, it is the flow sheet of coverplate parts of the application one embodiment; As it can be seen, first carry out step S21, obtaining thickness is the cold-rolled steel sheet of 2mm, and it can be cut out as banding steel plate by plate shearing machine. Now performs step S22, steel plate carries out blanking processing, produces a cover plate tablet. Then step S23 is performed, cover plate tablet is carried out punch process, and it is shaped to coverplate parts 11, as shown in Fig. 1 a and Fig. 1 b, coverplate parts 11 has boss 111, multiple solder joint 112 and opening 113, boss 111 is positioned at the center of coverplate parts 11, and multiple solder joints 112 are positioned at boss 111 around, and opening 113 is positioned at the side of boss 111.
After solenoid housing part 10 and coverplate parts 11 have produced, now illustrates the production technology of clutch coil housing unit 1, refers to Figure 12, and it is the flow sheet of clutch coil housing unit of the application one embodiment;As shown in the figure, first carry out step S30, being welded coil housing part 10 and coverplate parts 11 by multiple solder joints 112 of coverplate parts 11, produce solenoid housing assembly 1, wherein multiple second perforation 1053 of solenoid housing part 10 and boss 1054 are positioned at the opening 113 of coverplate parts 11. Now performs step S31, multiple solder joints 112 of solenoid housing assembly 1 are carried out punch process, plurality of solder joint 112 is the weld of coverplate parts 11 and solenoid housing part 10, when performing step S31, the surface of multiple solder joints 112 of solenoid housing assembly 1 can be made to remain smooth. Then perform step S32, solenoid housing assembly 1 carried out punch process, and in solenoid housing assembly 1 coverplate parts 11 be centrally formed hole 12, as shown in Figure 1a, finally perform step S33, remove the burr of solenoid housing assembly 1, complete the production of solenoid housing assembly 1. Above-mentioned steps S31 to step S33 is the procedure of processing to solenoid housing assembly 1 produced after welding. The production technology of the solenoid housing assembly 1 of right the application also includes step step S34, and solenoid housing assembly 1 is carried out surface treatment, makes the surface of solenoid housing assembly 1 have corrosion resistance or other characteristics, and wherein the mode of surface treatment is plating or electrophoresis.
In sum, in one or more embodiment of the application, the clutch coil housing unit of the application and the production technology of solenoid housing part use the hot rolled steel plate of thickness 4mm to produce, and by Blanking mode stretching housing tablet, so use few quantity of material also can reach to produce the production of clutch coil housing unit, and then reach to save the energy, reduce energy resource consumption and reduce the purpose of pollutant emission.
It is only presently filed embodiment described in upper, is not limited to the application. To those skilled in the art, the application can have various modifications and variations. All make in spirit herein and principle any amendment, equivalent replacement, improvement etc., all should include within claims hereof scope.

Claims (9)

1. the production technology of a clutch coil housing unit, it is characterised in that include producing coil housing part; Produce coverplate parts; Weld described solenoid housing part and coverplate parts, produce solenoid housing assembly; And process described solenoid housing assembly;
Wherein produce the hot rolled steel plate that coil housing part includes Blanking thickness 4mm, produce housing tablet; Described housing tablet is punched out processing, and is centrally formed the first perforation in described housing tablet; The inner peripheral processing the hole of described housing tablet is the first chamfering; Housing tablet described in punching press and in described housing tablet outer surface formed ring-shaped groove; Processing described housing tablet and be shaped to described solenoid housing profiled member, described solenoid housing profiled member has toroid ring recess; Grind the top of described solenoid housing profiled member; Solenoid housing profiled member described in punching press, and multiple second perforation and boss is formed in the bottom of described toroid ring recess; Described solenoid housing profiled member is carried out Drilling operation, and forms counterbore respectively in the plurality of biperforate top; And the plurality of biperforate outer ledge is carried out hair down CIJIA work, and form the second chamfering in each biperforate outer ledge.
2. the production technology of clutch coil housing unit according to claim 1, it is characterized in that, processing described housing tablet, to be shaped to described solenoid housing profiled member be that described housing tablet is pressed, and described compressing pressure is between 15MPa and 20MPa.
3. the production technology of clutch coil housing unit according to claim 1, it is characterised in that process described solenoid housing assembly and include multiple solder joints of solenoid housing assembly described in punching press; Solenoid housing assembly described in punching press, and form hole in the center of described solenoid housing assembly; And remove the burr of described solenoid housing assembly.
4. the production technology of clutch coil housing unit according to claim 3, it is characterised in that process described solenoid housing assembly and also include described solenoid housing assembly is carried out surface treatment, wherein the mode of surface treatment includes plating or electrophoresis.
5. the production technology of clutch coil housing unit according to claim 1, it is characterised in that produce coverplate parts and include the cold-rolled steel sheet of thickness 2mm is carried out blanking processing, and produce cover plate tablet; Described cover plate tablet is carried out punch process, and it is shaped to coverplate parts, wherein coverplate parts includes boss, multiple solder joint and opening, and described boss is positioned at the center of described coverplate parts, the plurality of solder joint is positioned at around described boss, and described opening is positioned at the side of described boss.
6. the production technology of clutch coil housing unit according to claim 1, it is characterised in that after described housing tablet is punched out processing, also housing tablet described in phosphatization.
7. the production technology of a clutch coil housing part, it is characterised in that include the hot rolled steel plate of Blanking thickness 4mm, produces housing tablet; Described housing tablet is punched out processing, and is centrally formed the first perforation in described housing tablet; The inner peripheral processing the hole of described housing tablet is the first chamfering; Housing tablet described in punching press and in described housing tablet outer surface formed ring-shaped groove; Processing described housing tablet and be shaped to described solenoid housing profiled member, described solenoid housing profiled member has toroid ring recess; Grind the top of described solenoid housing profiled member; Solenoid housing profiled member described in punching press, and multiple second perforation and boss is formed in the bottom of described toroid ring recess; Described solenoid housing profiled member is carried out Drilling operation, and forms counterbore respectively in the plurality of biperforate top; And the plurality of biperforate outer ledge is carried out hair down CIJIA work, and form the second chamfering in each biperforate outer ledge.
8. the production technology of clutch coil housing part according to claim 7, it is characterised in that after described housing tablet is punched out processing, also housing tablet described in phosphatization.
9. the production technology of clutch coil housing part according to claim 7, it is characterized in that, processing described housing tablet, to be shaped to described solenoid housing profiled member be that described housing tablet is pressed, and described compressing pressure is between 15MPa and 20MPa.
CN201610032488.5A 2016-01-18 2016-01-18 A kind of production technology of clutch coil housing unit and solenoid housing part Active CN105666051B (en)

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CN105666051B CN105666051B (en) 2018-03-23

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108723701A (en) * 2018-04-03 2018-11-02 合肥信和机械科技有限公司 A kind of drilling tool used in rear oil cap forming technology and the technique
CN113814670A (en) * 2021-10-26 2021-12-21 衢州亿诚机械有限公司 Manufacturing method of air compressor outer cover

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101088655A (en) * 2006-12-15 2007-12-19 吴德俊 Process of machining belt wheel for electromagnetic clutch
CN102562854A (en) * 2010-12-31 2012-07-11 上海三电贝洱汽车空调有限公司 Electromagnetic clutch and manufacturing method of coil case thereof
JP5207089B2 (en) * 2008-07-02 2013-06-12 アイシン精機株式会社 Electromagnetic clutch, ring holding member and manufacturing method thereof
CN103350322A (en) * 2013-06-09 2013-10-16 浙江澳利达空调部件有限公司 Method for manufacturing clutch coil housing of automobile air conditioner
CN203362893U (en) * 2013-08-05 2013-12-25 湖北欧福思汽车零部件有限公司 Coil shell of automobile air conditioning clutch
CN103946574A (en) * 2011-11-08 2014-07-23 株式会社电装 Electromagnetic clutch and method for manufacturing same
JP2014159873A (en) * 2013-01-23 2014-09-04 Denso Corp Electromagnetic clutch and manufacturing method of the same
CN104493484A (en) * 2014-02-18 2015-04-08 金华永乐矿山机械有限公司 Belt wheel flangeless forging process of electromagnetic clutch of automotive air conditioner

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101088655A (en) * 2006-12-15 2007-12-19 吴德俊 Process of machining belt wheel for electromagnetic clutch
JP5207089B2 (en) * 2008-07-02 2013-06-12 アイシン精機株式会社 Electromagnetic clutch, ring holding member and manufacturing method thereof
CN102562854A (en) * 2010-12-31 2012-07-11 上海三电贝洱汽车空调有限公司 Electromagnetic clutch and manufacturing method of coil case thereof
CN103946574A (en) * 2011-11-08 2014-07-23 株式会社电装 Electromagnetic clutch and method for manufacturing same
JP2014159873A (en) * 2013-01-23 2014-09-04 Denso Corp Electromagnetic clutch and manufacturing method of the same
CN103350322A (en) * 2013-06-09 2013-10-16 浙江澳利达空调部件有限公司 Method for manufacturing clutch coil housing of automobile air conditioner
CN203362893U (en) * 2013-08-05 2013-12-25 湖北欧福思汽车零部件有限公司 Coil shell of automobile air conditioning clutch
CN104493484A (en) * 2014-02-18 2015-04-08 金华永乐矿山机械有限公司 Belt wheel flangeless forging process of electromagnetic clutch of automotive air conditioner

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108723701A (en) * 2018-04-03 2018-11-02 合肥信和机械科技有限公司 A kind of drilling tool used in rear oil cap forming technology and the technique
CN113814670A (en) * 2021-10-26 2021-12-21 衢州亿诚机械有限公司 Manufacturing method of air compressor outer cover

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Address after: 226600 industrial concentration zone, Libao town, Hai'an City, Nantong City, Jiangsu Province (Renmin Road)

Patentee after: Nantong Rongrun New Materials Science and Technology Development Co., Ltd.

Address before: 226631, No. 8 Renmin West Road, Li Town, Nantong County, Jiangsu, Haian

Patentee before: Nantong Rong Run Car assessories Co., Ltd