CN105665470A - Multi-reel take-up machine - Google Patents
Multi-reel take-up machine Download PDFInfo
- Publication number
- CN105665470A CN105665470A CN201610026041.7A CN201610026041A CN105665470A CN 105665470 A CN105665470 A CN 105665470A CN 201610026041 A CN201610026041 A CN 201610026041A CN 105665470 A CN105665470 A CN 105665470A
- Authority
- CN
- China
- Prior art keywords
- transmission shaft
- take
- power transmission
- reel
- polydisc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/02—Winding-up or coiling
Abstract
The invention discloses a multi-reel take-up machine. The multi-reel take-up machine comprises a plurality of take-up reels each mounted on a rack through a transmission shaft. Each of the multiple transmission shafts is mounted on the rack through a corresponding bearing and a corresponding bearing pedestal in parallel relative to an extruder, and the two ends of each transmission shaft are each provided with the corresponding take-up reel for wire blank wrapping through a shaft sleeve. A motor is further mounted on the rack and directly or indirectly connected with the transmission shafts through a chain wheel transmission mechanism. The number of the take-up reels is 8 to 16, every two take-up reels are fixedly mounted at the two ends of the corresponding transmission shaft, and each take-up reel is provided with a scissor plug capable of blocking a wire blank in the take-up process. The parts, on the two sides of the corresponding shaft sleeve, of each transmission shaft are each sleeved with a spring pressed to the corresponding shaft sleeve. The outer ends of the springs on the inner sides are pressed on baffles arranged on the transmission shafts in a sleeving manner, the outer ends of the springs on the outer sides are also pressed on the baffles arranged on the transmission shafts in a sleeving manner, and the outer sides of the baffles are fixed at least through nuts. The multi-reel take-up machine has the beneficial effects of being simple and reasonable in structure and convenient to use, fully meeting tin-based alloy wire manufacturing and the like.
Description
Technical field
The present invention relates to a kind of polydisc admission machine, be mainly used in the polydisc admission machine that kamash alloy line porous is continuously extruded, extrude many line bases simultaneously, belong to kamash alloy wire rod manufacturing technology field.
Background technology
Kamash alloy line porous is continuously extruded, extrudes many line bases simultaneously. But owing to the rolling continuous casting zinc bar hauling speed of existing admission machine is constant, so rolling is smooth, in the continuously extruded process of kamash alloy line, owing to the speed of line base extrusion is inconsistent, causing takeup tension to differ, some line bases are pulled off, some line bases bending confusion, even blocks extrusion die. It addition, existing admission machine power transmission shaft is on sustained height, the line base arrangement squeezed out is unordered, it is easy to twisted wire, causes production difficulty.
In prior art, also has the spooling equipment that a kind of single-deck controls, every single line base of this equipment is an independent take-up reel, the rolling speed of each drum of manual operation, but when the more wire diameter of outlet is less, can cause collecting not in time and stifled mould, or line base is broken by speed too soon, as shown in Figure 1.
Summary of the invention
It is an object of the invention to the deficiency overcoming prior art to exist, and provide a kind of simple and reasonable for structure, easy to use, fully meet the polydisc admission machine that kamash alloy wire rod manufactures.
It is an object of the invention to complete by following technical solution, a kind of polydisc admission machine, it includes multiple respectively through the rack-mounted take-up reel of power transmission shaft, described power transmission shaft has many, every to be installed in parallel in frame respectively through respective bearing and bearing block relative to extruder, and the two ends of power transmission shaft are provided with for the take-up reel around wiring base respectively through axle sleeve; Being also equipped with motor in frame, this motor is also directly or indirectly connected with each power transmission shaft by chain wheel driving mechanism.
As preferably: described take-up reel is 8-16 and the two ends being fixedly mounted on power transmission shaft between two, each take-up reel is provided with one for take-up time the shears that line base blocks can be inserted;The power transmission shaft of described axle sleeve both sides is equipped with the spring being pressed in axle sleeve respectively, wherein the outer spring end of inner side is pressed in and is nested with on the baffle plate of power transmission shaft, the outer spring end in outside is also pressed in and is nested with on the baffle plate of power transmission shaft, and at least fixes with nut in the outside of this baffle plate; Described take-up reel number is 8-16, mainly for matching with the number of outgoing of extruding, it is ensured that the smooth rolling of extruded threads base;
Described each drum has a shears insert, load onto when its role is to take-up shears insert line base is blocked, it is prevented that loose winding or landing, take down when unloading line shears insert, it is simple to line base is taken off.
As preferably: described power transmission shaft is installed in parallel on the crossbeam of upper rack both sides respectively through bearing and bearing block, described crossbeam and level are 5 ° of-15 ° of inclination angles, its Main Function is: make to have between each drum certain gradient, guarantee that the line base that squeezes out can ordered arrangement, it is to avoid twisted wire, knotting; Described nut is provided with locating groove, power transmission shaft is correspondingly arranged on hole, location, and by alignment pin, nut is fixed on power transmission shaft; Described take-up reel core has the tapering of 1:5-1:7, its role is to: conveniently taken off by line base when unloading line.
As preferably: connecting respectively through a chain wheel driving mechanism between described power transmission shaft, wherein a power transmission shaft is connected with motor also by a chain wheel driving mechanism, the take-up reel zero load rolling speed that described power transmission shaft both sides are installed is more than 2.5m/min; Main Function is in that: extruding go out linear velocity less than 1.8m/min, what take-up reel zero load rolling speed have to be larger than extruding goes out linear velocity, it is ensured that the tension force that take-up reel remains stable for is to skid rolling.
Nut of the present invention there is locating groove, power transmission shaft has hole, location, Main Function is in that: by the position of the position adjustment baffle plate of nut, thus adjusting the decrement of spring, when the decrement of spring reaches to a certain degree, drum is along with drive axis, and otherwise drum skids on power transmission shaft. Extruding take-up time, the decrement of spring need to be adjusted to adjust the drum tension force to line base, it is ensured that go out linear velocity fast time drum accelerate rotate, go out linear velocity slow time drum strengthen skid, with stable tension; And nut is positioned on power transmission shaft after being in that to adjust tension force by the locating groove on nut and the hole, location on power transmission shaft, guarantee that the decrement of spring is constant, nut rotation is driven when avoiding drum to rotate, cause the change of amount of spring compression, cause that tension force is unstable, make admission machine lose the function of smooth winding wire base.
The present invention has simple and reasonable for structure, easy to use, fully meets the features such as kamash alloy wire rod manufacture.
Accompanying drawing explanation
Fig. 1 is the wire-rewinding structure schematic diagram that existing single-deck controls.
Fig. 2 is the structural representation of the front view of polydisc admission machine of the present invention.
Fig. 3 is the structural representation of the take-up of polydisc admission machine of the present invention.
Fig. 4 be polydisc admission machine of the present invention just at the schematic diagram of take-up.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in detail. Shown in Fig. 2-4, a kind of polydisc admission machine of the present invention, it includes multiple take-up reel 11 being arranged in frame 1 respectively through power transmission shaft 6, described power transmission shaft 6 has many, every to be installed in parallel in frame 1 respectively through respective bearing 7 and bearing block 8 relative to extruder, and the two ends of power transmission shaft 6 are provided with for the take-up reel 11 around wiring base respectively through axle sleeve 13;Being also equipped with motor 3 in frame 1, this motor 3 is also directly or indirectly connected with each power transmission shaft 6 by chain wheel driving mechanism.
Shown in figure, described take-up reel 11 is 8-16 and the two ends being fixedly mounted on power transmission shaft 6 between two, each take-up reel is provided with one for take-up time the shears that line base can be blocked insert 12; The power transmission shaft of described axle sleeve 13 both sides is equipped with the spring 10 being pressed in axle sleeve 13 respectively, wherein spring 10 external end impacts of inner side is in being nested with on the baffle plate 9 of power transmission shaft 6, spring 10 outer end in outside is also pressed in and is nested with on the baffle plate 9 of power transmission shaft 6, and at least fixes with nut 14 in the outside of this baffle plate.
Power transmission shaft 6 of the present invention is installed in parallel on the crossbeam of both sides, frame 1 top respectively through bearing 7 and bearing block 8, and described crossbeam and level are 5 ° of-15 ° of inclination angles; Described nut 14 is provided with locating groove, power transmission shaft 6 is correspondingly arranged on hole, location, and by alignment pin 15, nut 14 is fixed on power transmission shaft 6; Described take-up reel 11 core has the tapering of 1:5-1:7.
Connect respectively through a chain wheel driving mechanism between power transmission shaft 6 of the present invention, wherein a power transmission shaft 6 is connected with motor 3 also by a chain wheel driving mechanism being made up of sprocket wheel 4 and chain 5 and reductor 2, and the unloaded rolling speed of the take-up reel 11 that described power transmission shaft 6 both sides are installed is more than 2.55m/min.
Embodiment: referring to Fig. 2,3, a kind of polydisc admission machine of the present invention, inserts 12 including frame 1, reductor 2, motor 3, sprocket wheel 4, chain 5, power transmission shaft 6, bearing 7, bearing block 8, baffle plate 9, spring 10, take-up reel 11, shears, axle sleeve 13, nut 14, alignment pin 15.
12 take-up reels 6 of admission machine symmetry arrangement, each take-up reel 6 there is a shears insert 12, power transmission shaft 6 material is 40Cr steel, hardness is HRC48, for the crossbeam of fixed conveyor axle 6 horizontal by, about 5 ° of angles, nut 14 having locating groove, power transmission shaft 6 has hole, location in frame 1, unloaded rolling speed about the 2.55m/min of take-up reel 11, take-up reel 11 core has the tapering of 1:6.
Tension adjustment flow process: by testing the tension force determined when collecting kamash alloy line smoothly, idle running admission machine, the position of adjusting nut 14, simultaneously with spring 10 steelyard hook on take-up reel 11, when reaching the tension force being suitable for rolling extruding kamash alloy line base, with alignment pin 15, nut 14 is positioned on power transmission shaft 6 (such as Fig. 3).
Implement the flow process of take-up: plug shears at each take-up reel 11 and insert 12, open polydisc admission machine, the 12 φ 3.8 red brass line bases that will squeeze out, press out line position and sequentially pass through guiding copper pipe, then in order line base is hooked on take-up reel 11, smooth take-up can be realized. When collection completely line base on take-up reel 11, extract shears and insert 12, line base is cut off, takes off line base, the line base of extrusion is hooked on take-up reel 11 simultaneously. So circulation, it is achieved the rolling of extruding kamash alloy line base.
Claims (4)
1. a polydisc admission machine, it includes multiple take-up reel (11) being arranged in frame (1) respectively through power transmission shaft (6), it is characterized in that described power transmission shaft (6) has many, every to be installed in parallel in frame (1) respectively through respective bearing (7) and bearing block (8) relative to extruder, the two ends of power transmission shaft (6) are provided with for the take-up reel (11) around wiring base respectively through axle sleeve (13); Being also equipped with motor (3) in frame (1), this motor (3) is also directly or indirectly connected with each power transmission shaft (6) by chain wheel driving mechanism.
2. polydisc admission machine according to claim 1, it is characterized in that described take-up reel (11) is for 8-16 and the two ends being fixedly mounted on power transmission shaft (6) between two, each take-up reel is provided with one for take-up time the shears that line base can be blocked insert (12); The power transmission shaft of described axle sleeve (13) both sides is equipped with spring (10) respectively that be pressed in axle sleeve (13), wherein spring (10) external end impacts of inner side is in being nested with on the baffle plate (9) of power transmission shaft (6), spring (10) outer end in outside is also pressed in and is nested with on the baffle plate (9) of power transmission shaft (6), and at least fixes with nut (14) in the outside of this baffle plate.
3. polydisc admission machine according to claim 2, it is characterised in that described power transmission shaft (6) is installed in parallel on the crossbeam of frame (1) both sides, top respectively through bearing (7) and bearing block (8), described crossbeam and level are 5 ° of-15 ° of inclination angles; Described nut (14) is provided with locating groove, power transmission shaft (6) is correspondingly arranged on hole, location, and by alignment pin (15), nut (14) is fixed on power transmission shaft (6); Described take-up reel (11) core has the tapering of (1:5)-(1:7).
4. the polydisc admission machine according to claim 1 or 2 or 3, it is characterized in that connecting respectively through a chain wheel driving mechanism between described power transmission shaft (6), wherein a power transmission shaft (6) is connected with motor also by a chain wheel driving mechanism, and the unloaded rolling speed of the take-up reel (11) that described power transmission shaft (6) both sides are installed is more than 2.55m/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610026041.7A CN105665470A (en) | 2016-01-15 | 2016-01-15 | Multi-reel take-up machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610026041.7A CN105665470A (en) | 2016-01-15 | 2016-01-15 | Multi-reel take-up machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105665470A true CN105665470A (en) | 2016-06-15 |
Family
ID=56300878
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610026041.7A Pending CN105665470A (en) | 2016-01-15 | 2016-01-15 | Multi-reel take-up machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105665470A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107954262A (en) * | 2017-12-22 | 2018-04-24 | 贵州大学 | A kind of spooling equipment |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE20212592U1 (en) * | 2002-08-16 | 2002-10-17 | Herbert Ruff Gmbh & Co Kg | Feed device for a winding machine |
| CN2840289Y (en) * | 2005-11-25 | 2006-11-22 | 中国南车集团株洲电力机车有限公司 | The control device of coil winding draw drum lead degree of tightness |
| CN201534731U (en) * | 2009-07-15 | 2010-07-28 | 四平市科学技术研究院 | Multiple-spindle winding machine |
| CN102942135A (en) * | 2012-12-10 | 2013-02-27 | 张国纲 | Rope storage barrel structure of winch wire rope |
| CN104841724A (en) * | 2015-05-06 | 2015-08-19 | 成都天智轻量化科技有限公司 | Automatic-speed-regulation wire take-up device for welding wire and automatic winding method of welding wire |
| CN205308998U (en) * | 2016-01-15 | 2016-06-15 | 浙江亚通冶金科技有限公司 | Polydisc admission machine |
-
2016
- 2016-01-15 CN CN201610026041.7A patent/CN105665470A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE20212592U1 (en) * | 2002-08-16 | 2002-10-17 | Herbert Ruff Gmbh & Co Kg | Feed device for a winding machine |
| CN2840289Y (en) * | 2005-11-25 | 2006-11-22 | 中国南车集团株洲电力机车有限公司 | The control device of coil winding draw drum lead degree of tightness |
| CN201534731U (en) * | 2009-07-15 | 2010-07-28 | 四平市科学技术研究院 | Multiple-spindle winding machine |
| CN102942135A (en) * | 2012-12-10 | 2013-02-27 | 张国纲 | Rope storage barrel structure of winch wire rope |
| CN104841724A (en) * | 2015-05-06 | 2015-08-19 | 成都天智轻量化科技有限公司 | Automatic-speed-regulation wire take-up device for welding wire and automatic winding method of welding wire |
| CN205308998U (en) * | 2016-01-15 | 2016-06-15 | 浙江亚通冶金科技有限公司 | Polydisc admission machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107954262A (en) * | 2017-12-22 | 2018-04-24 | 贵州大学 | A kind of spooling equipment |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160615 |