CN105665133B - A kind of comprehensive reutilization method of stone material tailing resource - Google Patents

A kind of comprehensive reutilization method of stone material tailing resource Download PDF

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CN105665133B
CN105665133B CN201610044740.4A CN201610044740A CN105665133B CN 105665133 B CN105665133 B CN 105665133B CN 201610044740 A CN201610044740 A CN 201610044740A CN 105665133 B CN105665133 B CN 105665133B
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tailing
concentration
product
magnetic
stone material
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CN105665133A (en
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艾光华
涂燕琼
陈荣
杨冰
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Jiangxi University of Science and Technology
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Jiangxi University of Science and Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/30Combinations with other devices, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/002High gradient magnetic separation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/025High gradient magnetic separators

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  • Processing Of Solid Wastes (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The invention discloses a kind of comprehensive reutilization methods of stone material tailing resource, stone material tailing is by slurrying, high frequency screening, three stages of magnetic separation, concentration, dehydration full-flow process, on the one hand pass through advance high frequency screening process operation, separating treatment targetedly is carried out to the product of size fractionated, the extensive style ore-dressing practice for avoiding wholegrain grade, effectively increases the beneficiating efficiency of selected mineral;The gradual iron removal by magnetic separation operation of three-level is taken simultaneously, realizes efficiently separating for magnetic impurity in target minreal, has achieved the purpose that improve product quality;Finally, for stone material tailing product light specific gravity, fine size (200 mesh account for 98%) the features such as, first concentration basin concentration is taken, the processing mode of rear ceramic filter dehydration realizes the recycling of the high-efficiency dehydration and industrial return water of purpose raw material.It is a kind of to realize regenerated environmentally protective, the energy-efficient beneficiation method of waste resource the method increase the reliability and adaptability of stone material tailing ore dressing.

Description

A kind of comprehensive reutilization method of stone material tailing resource
Technical field
The present invention relates to a kind of processing technologys of the comprehensive reutilization of stone material tailing resource, more particularly to a kind of stone material The method of the comprehensive reutilization of tailing resource.
Background technology
China's stone material industry was groped and was developed by nearly 30 years, and the stone industries system tentatively modernized, shape are completed At dozens of stone material industry and trade base, become world processing of stone trade centre.
It with the development of stone industries, accumulates over a long period by the industrial waste of representative of stone material dust, the scale of construction is huge and not It is disposable.Since stone material dust particle is tiny, and a large amount of stone material tailings are all to be located at urban fringe, therefore easily cause dust Pollution and geologic hidden peril.Therefore, it is utilized for the resource comprehensive utilization of stone material tailing, not only helps to improve the utilization of resource Rate, it helps purifying city environment realizes the green circulatory development of stone industries.
Granite type lithotome is to be sprayed by underground magma and invaded the shapes such as crystallisation by cooling and granitic metamorphic rock At, it is one of most popular stone material kind, has in stone industries apparent representative.Granite type lithotome Main ingredient is silica, and content about 65%-85%, potassium oxide sodium content is total about in 5%-10%, and alumina content is about In 11%-16%.
Invention content
The present invention provides a kind of comprehensive reutilization method of stone material tailing resource in view of the deficiencies of the prior art.The party Method provides a kind of waste resource and recycles, realizes that stone industries pollution-free industry is followed using industrial stone tailing as research object Mineral processing technology that ring develops, being suitable for the cycle utilization of similar type waste resource.
The object of the present invention is achieved like this:
A kind of comprehensive reutilization method of stone material tailing resource, includes the following steps:
Step 1, the processing of advance slurrying:By stone material tailing stock tank carry out slurrying processing, a concentration of 25%-30% of slurrying, The granularity feature of selected slurry:Size distribution ratio 20-120 mesh accounting 20%, -200 mesh accountings 70%, remaining accounting 10%.
Step 2, one section of high frequency gradation sizing:Realize that thickness detaches using high-frequency screen, high frequency mesh size uses 120 mesh apertures Sieve, oversize are 20-120 mesh coarse sands, are used directly as building sand or filler, are product 1, no longer need to capable place Reason;Screenings is the stone material tailing ore pulp of -120 mesh, and pulp density controls 15~20%, is directly entered subsequent handling and carried Pure processing.
Magnetomechanical iron removal by magnetic separation operation in step 3, one section of vertical ring pulsating high gradient:Ore pulp enters vertical under the sieve of above-mentioned steps 2 Magnetomechanical carries out one section and removes iron operation, magnetic field intensity 6000GS in ring pulsating high gradient, and magnetic material is directly entered tail as waste residue Mine concentration basin 1, non-magnetic material enter subsequently vertical ring pulsating high gradient intensity magnetic separator and carry out high intensity magnetic separation except iron operation.
Step 4, two sections of vertical ring pulsating high gradient high intensity magnetic separations remove iron operation:The non-magnetic material of above-mentioned steps 3, which enters, founds ring Pulsating high gradient intensity magnetic separator carries out removing iron operation, and magnetic field intensity 13000GS, magnetic material is as waste residue and above-mentioned steps 3 Magnetic material is combined into Tailing thickening pond 1, and non-magnetic material enters subsequent slurry formula magnetic separator and removes iron operation.
Step 5, three sections of slurry formula magnetic separators remove iron operation:The non-magnetic material of above-mentioned steps 4 enters slurry formula magnetic separator Iron removing operation, magnetic field intensity 10000GS, magnetic material are directly discharged into Tailing thickening pond 1 as waste residue, and non-magnetic material is It is product 2 for the feldspar concentrate suitable for ceramic field, product 2 carries out concentration operation into concentration basin.
Step 6, finished product concentration basin concentrate operation:Product 2 carries out concentration operation into concentration basin, behind 2 concentrated pond of product, Underflow density requires to reach 30%~40%, and in favor of subsequent finished product ceramic filter dewatering operation, the overflow of concentration basin is Industrial return water after clarification can be used as the supplement water of above each process section, be recycled.
Step 7, finished product ceramic filter dewatering operation:Product 2 through above-mentioned steps 6 concentration basin concentration after its be directly entered Ceramic filter carries out dewatering operation, and 2 moisture content of dewatered product is 13%-15%.The filtering clear water of ceramic filter can As the supplement water of above each process section, recycled.
Step 8, Tailing thickening operation:Into Tailing thickening pond mixing tailing after concentration, Tailing thickening bottom of pond stream For product from failing 3, concentration reaches 30%~40%, and in favor of subsequent tailing plate and frame type filter-press dewatering operation, tailing is dense The overflow in contracting pond is the industrial return water after clarification, can be used as the supplement water of above each process section, is recycled.
Step 9, refuse filter press machine dewatering operation:Product from failing 3 through above-mentioned steps 8 Tailing thickening pond concentration after, into Enter plate and frame type filter-press and carry out dewatering operation, 3 moisture content of dewatered product from failing is 13%-15%, and it is mined out to can be used as mine Area backfills material, to realize pollution-free, the zero-emission of full technique.The filtering clear water of plate and frame type filter-press can be used as above each The supplement water of process section, is recycled.
Present invention process is mainly characterized by:1) by the grain class distribution of target minreal the characteristics of and finished product of terminal company The research of grade feature is targetedly carried out separating treatment to the product of size fractionated, is avoided by prescreening operation The extensive style ore-dressing practice of wholegrain grade, effectively increases the beneficiating efficiency of selected mineral;2) according to the magnetic impurity of stone material tailing The characteristic of content and existing form take middle magnetic (6000GS), the vertical strong magnetic of ring (13000GS) and slurry formula magnetic separation successively The gradual iron removal by magnetic separation operation of (10000GS) three-level can effectively realize efficiently separating for magnetic impurity in target minreal, Achieve the purpose that improve product quality;3) the features such as being directed to stone material tailing product light specific gravity, fine size (- 200 mesh account for 98%), adopts First concentration basin has been taken to concentrate, the processing mode of rear ceramic filter (or plate and frame type filter-press) dehydration realizes purpose raw material The recycling of high-efficiency dehydration and industrial return water;4) technique fully combines the property and spy of stone material tailing and products thereof Point, is fully recognized that influence of each process section of technological process to product quality, and emphasis is from classification, iron removal by magnetic separation, concentration, dehydration Four aspects are set about, and the reliability and adaptability of stone material tailing ore dressing are improved, and are a kind of regenerated green rings of realization waste resource It protects, energy-efficient beneficiation method.
Specific implementation mode
Below in conjunction with specific embodiment, the present invention is described in detail.
Embodiment 1
A kind of comprehensive reutilization method of stone material tailing resource, includes the following steps:
Step 1, the processing of advance slurrying:By stone material tailing stock tank carry out slurrying processing, a concentration of 25%-30% of slurrying, The granularity feature of selected slurry:Size distribution ratio 20-120 mesh accounting about 20%, -200 mesh accountings about 70%, remaining accounting is about 10%.
Step 2, one section of high frequency gradation sizing:Realize that thickness detaches using high-frequency screen, high frequency mesh size uses 120 mesh apertures Sieve, oversize are 20-120 mesh coarse sands, are used directly as building sand or filler, are product 1, no longer need to capable place Reason;Screenings is the stone material tailing ore pulp of -120 mesh, and pulp density controls 15~20%, is directly entered subsequent handling and carried Pure processing.
Magnetomechanical iron removal by magnetic separation operation in step 3, one section of vertical ring pulsating high gradient:Ore pulp enters vertical under the sieve of above-mentioned steps 2 Magnetomechanical carries out one section and removes iron operation, magnetic field intensity 6000GS in ring pulsating high gradient, and magnetic material is directly entered tail as waste residue Mine concentration basin 1, non-magnetic material enter subsequently vertical ring pulsating high gradient intensity magnetic separator and carry out high intensity magnetic separation except iron operation.
Step 4, two sections of vertical ring pulsating high gradient high intensity magnetic separations remove iron operation:The non-magnetic material of above-mentioned steps 3, which enters, founds ring Pulsating high gradient intensity magnetic separator carries out removing iron operation, and magnetic field intensity 13000GS, magnetic material is as waste residue and above-mentioned steps 3 Magnetic material is combined into Tailing thickening pond 1, and non-magnetic material enters subsequent slurry formula magnetic separator and removes iron operation.
Step 5, three sections of slurry formula magnetic separators remove iron operation:The non-magnetic material of above-mentioned steps 4 enters slurry formula magnetic separator Iron removing operation, magnetic field intensity 10000GS, magnetic material are directly discharged into Tailing thickening pond 1 as waste residue, and non-magnetic material is It is product 2 for the feldspar concentrate suitable for ceramic field, product 2 carries out concentration operation into concentration basin.
Step 6, finished product concentration basin concentrate operation:Product 2 carries out concentration operation into concentration basin, behind 2 concentrated pond of product, Underflow density requires to reach 30%~40%, and in favor of subsequent finished product ceramic filter dewatering operation, the overflow of concentration basin is Industrial return water after clarification can be used as the supplement water of above each process section, be recycled.
Step 7, finished product ceramic filter dewatering operation:Product 2 through above-mentioned steps 6 concentration basin concentration after its be directly entered Ceramic filter carries out dewatering operation, and 2 moisture content of dewatered product is 13%-15%.The filtering clear water of ceramic filter can As the supplement water of above each process section, recycled.
Step 8, Tailing thickening operation:Into Tailing thickening pond mixing tailing after concentration, Tailing thickening bottom of pond stream For product from failing 3, concentration reaches 30%~40%, and in favor of subsequent tailing plate and frame type filter-press dewatering operation, tailing is dense The overflow in contracting pond is the industrial return water after clarification, can be used as the supplement water of above each process section, is recycled.
Step 9, refuse filter press machine dewatering operation:Product from failing 3 through above-mentioned steps 8 Tailing thickening pond concentration after, into Enter plate and frame type filter-press and carry out dewatering operation, 3 moisture content of dewatered product from failing is 13%-15%, and it is mined out to can be used as mine Area backfills material, to realize pollution-free, the zero-emission of full technique.The filtering clear water of plate and frame type filter-press can be used as above each The supplement water of process section, is recycled.
The present invention successfully comes into operation in Jinjiang, Fujian Province industrial corporation.200,000 tons of the factory year stone material tailing, it is main to produce Product parameter is as follows.
1 stone material tailing resource comprehensive utilization major product parameter of table
It can be analyzed by above-mentioned data, technological process of the invention can effectively realize the synthesis of stone material tailing resource It recycles, according to upper table as it can be seen that the feldspar concentrate product quality produced can meet the needs of ceramic industry is to raw material completely; Building sand can be used as the use of building field raw material;Product from failing can be directly used for the backfill filler material of mine worked-out section, really Realize the no pollution of stone material tailing resource, the comprehensive reutilization of zero-emission.In conclusion this process has processing energy Power is big, saves the features such as energy consumption, realizes the comprehensive reutilization of stone material tailing, is a kind of economic environment-friendly novel stone material tailing again Processing method.
It should be understood that for those of ordinary skills, it can be modified or changed according to the above description, And all these modifications and variations should all belong to the protection domain of appended claims of the present invention.

Claims (1)

1. a kind of comprehensive reutilization method of stone material tailing resource, which is characterized in that include the following steps:
Step 1, the processing of advance slurrying:Stone material tailing is subjected to slurrying processing, a concentration of 25%-30% of slurrying in stock tank;It is selected The granularity feature of slurry:Size distribution ratio 20-120 mesh accounting 20%, -200 mesh accountings 70%, remaining accounting 10%;
Step 2, one section of high frequency gradation sizing:Realize that thickness detaches using high-frequency screen, high frequency mesh size uses 120 mesh aperture sieves Net, oversize are 20-120 mesh coarse sands, are used directly as building sand or filler, are product 1, no longer need to capable place Reason;Screenings is the stone material tailing ore pulp of -120 mesh, and pulp density controls 15~20%, is directly entered subsequent handling and carried Pure processing;
Magnetomechanical iron removal by magnetic separation operation in step 3, one section of vertical ring pulsating high gradient:Ore pulp, which enters, under the sieve of above-mentioned steps 2 founds ring arteries and veins Magnetomechanical carries out one section and removes iron operation in dynamic high gradient, magnetic field intensity 6000GS, and it is dense that magnetic material as waste residue is directly entered tailing Contracting pond 1, non-magnetic material enter subsequently vertical ring pulsating high gradient intensity magnetic separator and carry out high intensity magnetic separation except iron operation;
Step 4, two sections of vertical ring pulsating high gradient high intensity magnetic separations remove iron operation:The non-magnetic material of above-mentioned steps 3, which enters, stands ring pulsation High gradient high intensity magnetic separator carries out removing iron operation, magnetic field intensity 13000GS, magnetism of the magnetic material as waste residue and above-mentioned steps 3 Object is combined into Tailing thickening pond 1, and non-magnetic material enters subsequent slurry formula magnetic separator and removes iron operation;
Step 5, three sections of slurry formula magnetic separators remove iron operation:It is selected that the non-magnetic material of above-mentioned steps 4 enters slurry formula magnetic separator Except iron operation, magnetic field intensity 10000GS, magnetic material is directly discharged into Tailing thickening pond 1 as waste residue, and non-magnetic material is suitable It is product 2 for the feldspar concentrate of ceramic field, product 2 carries out concentration operation into concentration basin;
Step 6, finished product concentration basin concentrate operation:Product 2 carries out concentration operation into concentration basin, behind 2 concentrated pond of product, underflow Concentration requirement reaches 30%~40%, and in favor of subsequent finished product ceramic filter dewatering operation, the overflow of concentration basin is clarification Industrial return water afterwards can be used as the supplement water of above each process section, be recycled;
Step 7, finished product ceramic filter dewatering operation:Product 2 through above-mentioned steps 6 concentration basin concentration after its be directly entered ceramics Filter carries out dewatering operation, and 2 moisture content of dewatered product is 13%-15%;The filtering clear water of ceramic filter can be used as The supplement water of above each process section, is recycled;
Step 8, Tailing thickening operation:Into Tailing thickening pond mixing tailing after concentration, Tailing thickening bottom of pond stream be tail Mineral products 3, concentration reaches 30%~40%, in favor of subsequent tailing plate and frame type filter-press dewatering operation, Tailing thickening pond Overflow be clarification after industrial return water, can be used as the supplement water of above each process section, recycled;
Step 9, refuse filter press machine dewatering operation:Product from failing 3 is after the concentration of the Tailing thickening pond of the step 8, into plate Frame filter press carries out dewatering operation, and 3 moisture content of dewatered product from failing is 13%-15%, can be used as mine worked-out section and returns Material is filled out, to realize pollution-free, the zero-emission of full technique;The filtering clear water of plate and frame type filter-press can be used as above each process The supplement water of section, is recycled.
CN201610044740.4A 2016-01-24 2016-01-24 A kind of comprehensive reutilization method of stone material tailing resource Expired - Fee Related CN105665133B (en)

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CN108745639B (en) * 2018-05-15 2019-09-17 赣州金环磁选设备有限公司 A kind of method of floating spodumene tailing resource recycling
CN108940570B (en) * 2018-07-10 2021-01-01 吴海屏 Waste treatment grading process
CN111097594B (en) * 2019-12-20 2021-04-20 仇爽 Movable ore dressing and tailing processing system
CN110947514B (en) * 2019-12-23 2022-01-18 佛山市高明星源机械有限公司 Iron removing method for non-metallic ore system
CN113856894A (en) * 2021-08-27 2021-12-31 吉林鸿源绿洲环保科技有限公司 Purification process of stone powder

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