CN105656990A - Instrument monitoring method and system - Google Patents
Instrument monitoring method and system Download PDFInfo
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- CN105656990A CN105656990A CN201510924956.5A CN201510924956A CN105656990A CN 105656990 A CN105656990 A CN 105656990A CN 201510924956 A CN201510924956 A CN 201510924956A CN 105656990 A CN105656990 A CN 105656990A
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
- H04L67/125—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks involving control of end-device applications over a network
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Abstract
The invention discloses an instrument monitoring method and system. The instrument monitoring method comprises the following steps: obtaining a current operation parameter of each instrument by a sensor arranged on each instrument in real time, analyzing the current operation parameter to obtain the current operation state of each instrument, determining whether a faulty instrument exists according to the current operation state of each instrument and a pre-stored corresponding relation of operation state data of the instruments and fault types, and marking the identifier of the faulty instrument on an instrument position topological graph. It can be seen that the technical means of diagnosing the operation state of each instrument is diagnosed in real time and marking the faulty instrument on the instrument position topological graph are used for monitoring the instruments in real time, so as to effectively reduce the economic loss caused by plant shutdown maintenance or replacement of the instruments.
Description
Technical field
The present invention relates to field of instrumentation technology, say more specifically, it relates to the monitoring method of a kind of instrument and system.
Background technology
It is well known that the guarantee of any manufacture, manufacturing enterprise's vitality be exactly its instrument can the work of normal continuous, therefore, effective maintenance and maintenance in time to instrument can greatly reduce production cost, can also reduce the generation of accident simultaneously.
At present, manufacture factory's certain set time section stopping production in 1 year usually, between the shut-down period, instrument is checked and change. Owing to stream-to-stream time is longer, or instrument procurement cycle to be replaced is longer, and therefore break-down maintenance is all that production manufacturing concern brings very big financial loss every time.
To sum up, the monitoring method of a kind of instrument and system how is provided to realize the monitor in real time to instrument, so that adopting an effective measure in time is those skilled in the art's technical problems urgently to be resolved hurrily.
Summary of the invention
In view of this, the present invention provides monitoring method and the system of a kind of instrument, to realize the monitor in real time to instrument, thus effectively reduces the financial loss safeguarded because of plant downtime or change instrument and bring.
A monitoring method for instrument, comprising:
Obtain the current operating parameter of each instrument that the sensor being arranged in each instrument collects, described current operating parameter includes the identification information of each instrument;
Described current operating parameter is carried out analyzing and processing according to preset requirement, obtains the current running state data of each instrument;
Utilize the running state data of the instrument of described current running state data and pre-stored and the corresponding relation of fault type, judge whether to occur the instrument of fault;
If it does, then export for the fault information of the instrument broken down, the fault type of the instrument broken down described in including in described fault information and described in the identification information of instrument that breaks down;
The mark of the described instrument broken down being marked on the meter location topological diagram set up in advance, described meter location topological diagram is set up according to the positional information of the actual present position of each instrument.
Preferably, also comprise:
Described identification information, described current operating parameter, described current running state data and described fault type are set up corresponding relation;
Store after described corresponding relation is gathered.
Preferably, also comprise:
Indicating meter show described fault information and mark have described in the meter location topological diagram of instrument that breaks down.
Preferably, also comprise:
Control the alarm equipment alarm corresponding with the described instrument broken down.
A supervisory system for instrument, comprising:
Acquiring unit, for obtaining the current operating parameter of each instrument that the sensor being arranged in each instrument collects, includes the identification information of each instrument in described current operating parameter;
Analysis and processing unit, for described current operating parameter is carried out analyzing and processing according to preset requirement, obtains the current running state data of each instrument;
Judging unit, for the corresponding relation of the running state data and fault type that utilize the instrument of described current running state data and pre-stored, judges whether to occur the instrument of fault;
Output unit, for when described judging unit is judged as YES, export for the fault information of the instrument broken down, the fault type of the instrument broken down described in including in described fault information and described in the identification information of instrument that breaks down;
Mark unit, for the mark of the described instrument broken down being marked on the meter location topological diagram set up in advance, described meter location topological diagram is set up according to the positional information of the actual present position of each instrument.
Preferably, also comprise:
Set up unit, after the mark of the described instrument broken down being marked on the meter location topological diagram set up in advance at described mark unit, described identification information, described current operating parameter, described current running state data and described fault type are set up corresponding relation;
Storage unit, stores after being gathered by described corresponding relation.
Preferably, also comprise:
Display unit, for indicating meter show described fault information and mark have described in the meter location topological diagram of instrument that breaks down.
Preferably, also comprise:
Warning unit, for controlling the alarm equipment alarm corresponding with the described instrument broken down.
As can be seen from above-mentioned technical scheme, the present invention provides monitoring method and the system of a kind of instrument, by the sensor being arranged in each instrument, obtain the current operating parameter of each instrument in real time, the current running status of each instrument is obtained after current operating parameter is carried out analyzing and processing, utilize the running state data of the current running status of each instrument and the instrument of pre-stored and the corresponding relation of fault type, determine whether to occur the instrument of fault, and it is identified on meter location topological diagram to mark by the instrument broken down. Can find out, the present invention adopts the running status to each instrument to carry out real-time diagnosis, and to the technique means that the instrument broken down marks on meter location topological diagram, realize the monitor in real time to instrument, thus effectively reduce the financial loss safeguarded because of plant downtime or change instrument and bring.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, it is briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments of the invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, it is also possible to obtain other accompanying drawing according to the accompanying drawing provided.
Fig. 1 is the monitoring method schema of a kind of instrument disclosed in the embodiment of the present invention;
Fig. 2 is the structural representation of the supervisory system of a kind of instrument disclosed in the embodiment of the present invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only the present invention's part embodiment, instead of whole embodiments. Based on the embodiment in the present invention, those of ordinary skill in the art, not making other embodiments all obtained under creative work prerequisite, belong to the scope of protection of the invention.
The embodiment of the invention discloses the monitoring method of a kind of instrument and system, to realize the monitor in real time to instrument, thus effectively reduce the financial loss safeguarded because of plant downtime or change instrument and bring.
See Fig. 1, the monitoring method schema of a kind of instrument that the embodiment of the present invention provides, the method comprising the steps of:
Step S11, the current operating parameter obtaining each instrument that the sensor being arranged in each instrument collects;
Wherein, described current operating parameter includes the identification information of each instrument.
It should be noted that, by needing, the operating parameter gathered determines the particular type of the sensor being arranged in instrument, such as, if the temperature of acquisition instrument, then set temperature sensor in this instrument; If the pressure of acquisition instrument, then pressure transmitter is set in this instrument.
The quantity of the sensor arranged in each instrument is also determined according to actual needs.
Wherein, the operating parameter collected is sent to server by industry Ethernet by each sensor, by server, each operating parameter is carried out analyzing and processing.
Server adopts B/S system structure.
Step S12, described current operating parameter is carried out analyzing and processing according to preset requirement, obtain the current running state data of each instrument;
It should be appreciated that different operating parameters need to be adopted different treatment processs, such as, when needs judge whether pressure instrument blocking occurs, it is necessary to obtain change value of pressure according to the force value that pressure transmitter sends.
Step S13, utilize the running state data of the instrument of described current running state data and pre-stored and the corresponding relation of fault type, judge whether to occur the instrument of fault, if it does, then perform step S14, if not, then terminate whole monitoring flow process;
Step S14, export for the fault information of the instrument broken down;
Wherein, described fault information includes described in the fault type of instrument that breaks down and described in the identification information of instrument that breaks down.
Step S15, on the meter location topological diagram set up in advance, the mark of the described instrument broken down is marked.
Wherein, described meter location topological diagram is set up according to the positional information of the actual present position of each instrument.
In summary it can be seen, the monitoring method of instrument provided by the invention, by the sensor being arranged in each instrument, obtain the current operating parameter of each instrument in real time, the current running status of each instrument is obtained after current operating parameter is carried out analyzing and processing, utilize the running state data of the current running status of each instrument and the instrument of pre-stored and the corresponding relation of fault type, it is determined whether occur the instrument of fault, and it is identified on meter location topological diagram to mark by the instrument broken down. Can find out, the present invention adopts the running status to each instrument to carry out real-time diagnosis, and to the technique means that the instrument broken down marks on meter location topological diagram, realize the monitor in real time to instrument, thus effectively reduce the financial loss safeguarded because of plant downtime or change instrument and bring.
And, the instrument broken down by marking on meter location topological diagram, serviceman can be made to find the instrument broken down quickly and accurately, such that it is able to adopt an effective measure in time, the potential safety hazard that prevention and elimination bring due to instrument fault, aging etc.
For optimizing above-described embodiment further, also comprise step:
Described identification information, described current operating parameter, described current running state data and described fault type are set up corresponding relation;
Store after described corresponding relation is gathered.
Wherein, it is possible to described corresponding relation is gathered and preserves by employing SqlServer2010 database.
It should be appreciated that by the identification information of instrument, current operating parameter, current running state data and fault type are set up corresponding relation, convenient for maintaining personnel check the running status of current each instrument at any time.
For optimizing above-described embodiment further, also comprise step:
Indicating meter show described fault information and mark have described in the meter location topological diagram of instrument that breaks down.
Carry out convenient for maintaining personnel check the instrument that breaks down installation position in actual use and concrete fault type by showing fault type and meter location topological diagram at indicating meter, such that it is able to adopt an effective measure in time, avoid the generation of security incident.
For optimizing above-described embodiment further, also comprise step:
Control the alarm equipment alarm corresponding with the described instrument broken down.
Warning howler can be reported to the police for sound or light is reported to the police.
Wherein, except adopting warning howler and reminding serviceman, it is also possible to adopt the method prompting sending mail to relevant responsible official.
It should be noted that, for realizing the monitoring to each instrument, it is possible to the system platform framework of server is divided into four Rotating fields: database layer, database access layer, Business Logic and applied layer.
Wherein, the current operating parameter of each instrument that the sensor that database layer is arranged in each instrument for receiving collects, it is possible to the corresponding relation set up by identification information, current operating parameter, current running state data and fault type is gathered and stores.
Database access layer is the bridge of Business Logic and database layer, for preventing other programs from accessing this database.
Whether Business Logic is for judging having instrument to break down and the mark of the instrument broken down marked on meter location topological diagram, when sending applied layer breakdown judge and mark service request when browser, Business Logic can utilize this service request to remove accessing database by data access layer, thus the current operating parameter of each instrument is carried out analyzing and processing and breakdown judge, and on meter location topological diagram, the mark of the instrument broken down is marked;
Applied layer to Business Logic transmitting order to lower levels, and shows fault information that Business Logic returns and mark occurs the meter location topological diagram of instrument of fault by browser.
In summary it can be seen, the monitoring method of instrument provided by the invention, by the sensor being arranged in each instrument, obtain the current operating parameter of each instrument in real time, the current running status of each instrument is obtained after current operating parameter is carried out analyzing and processing, utilize the running state data of the current running status of each instrument and the instrument of pre-stored and the corresponding relation of fault type, it is determined whether occur the instrument of fault, and it is identified on meter location topological diagram to mark by the instrument broken down. Can find out, the present invention adopts the running status to each instrument to carry out real-time diagnosis, and to the technique means that the instrument broken down marks on meter location topological diagram, realize the monitor in real time to instrument, thus effectively reduce the financial loss safeguarded because of plant downtime or change instrument and bring.
And, the instrument broken down by marking on meter location topological diagram, serviceman can be made to find the instrument broken down quickly and accurately, such that it is able to adopt an effective measure in time, the potential safety hazard that prevention and elimination bring due to instrument fault, aging etc.
Corresponding with aforesaid method embodiment, present invention also offers the supervisory system of a kind of instrument.
See Fig. 2, the structural representation of the supervisory system of a kind of instrument that the embodiment of the present invention provides, comprising:
Acquiring unit 21, for obtaining the current operating parameter of each instrument that the sensor being arranged in each instrument collects, includes the identification information of each instrument in described current operating parameter;
It should be noted that, by needing, the operating parameter gathered determines the particular type of the sensor being arranged in instrument, such as, if the temperature of acquisition instrument, then set temperature sensor in this instrument; If the pressure of acquisition instrument, then pressure transmitter is set in this instrument.
The quantity of the sensor arranged in each instrument is also determined according to actual needs.
Wherein, the operating parameter collected is sent to server by industry Ethernet by each sensor, by server, each operating parameter is carried out analyzing and processing.
Analysis and processing unit 22, for described current operating parameter is carried out analyzing and processing according to preset requirement, obtains the current running state data of each instrument;
It should be appreciated that different operating parameters need to be adopted different treatment processs, such as, when needs judge whether pressure instrument blocking occurs, it is necessary to obtain change value of pressure according to the force value that pressure transmitter sends.
Judging unit 23, for the corresponding relation of the running state data and fault type that utilize the instrument of described current running state data and pre-stored, judges whether to occur the instrument of fault, if it does, then perform output unit 24;
Output unit 24, for when judging unit 23 is judged as YES, export for the fault information of the instrument broken down, the fault type of the instrument broken down described in including in described fault information and described in the identification information of instrument that breaks down;
Mark unit 25, for the mark of the described instrument broken down being marked on the meter location topological diagram set up in advance, described meter location topological diagram is set up according to the positional information of the actual present position of each instrument.
In summary it can be seen, the supervisory system of instrument provided by the invention, by the sensor being arranged in each instrument, obtain the current operating parameter of each instrument in real time, the current running status of each instrument is obtained after current operating parameter is carried out analyzing and processing, utilize the running state data of the current running status of each instrument and the instrument of pre-stored and the corresponding relation of fault type, it is determined whether occur the instrument of fault, and it is identified on meter location topological diagram to mark by the instrument broken down. Can find out, the present invention adopts the running status to each instrument to carry out real-time diagnosis, and to the technique means that the instrument broken down marks on meter location topological diagram, realize the monitor in real time to instrument, thus effectively reduce the financial loss safeguarded because of plant downtime or change instrument and bring.
And, the instrument broken down by marking on meter location topological diagram, serviceman can be made to find the instrument broken down quickly and accurately, such that it is able to adopt an effective measure in time, the potential safety hazard that prevention and elimination bring due to instrument fault, aging etc.
For optimizing above-described embodiment further, also comprise:
Set up unit, after the mark of the described instrument broken down being marked on the meter location topological diagram set up in advance at mark unit 25, described identification information, described current operating parameter, described current running state data and described fault type are set up corresponding relation;
Storage unit, stores after being gathered by described corresponding relation.
Wherein, it is possible to described corresponding relation is gathered and preserves by employing SqlServer2010 database.
It should be appreciated that by the identification information of instrument, current operating parameter, current running state data and fault type are set up corresponding relation, convenient for maintaining personnel check the running status of current each instrument at any time.
For optimizing above-described embodiment further, also comprise:
Display unit, for indicating meter show described fault information and mark have described in the meter location topological diagram of instrument that breaks down.
Carry out convenient for maintaining personnel check the instrument that breaks down installation position in actual use and concrete fault type by showing fault type and meter location topological diagram at indicating meter, such that it is able to adopt an effective measure in time, avoid the generation of security incident.
For optimizing above-described embodiment further, also comprise:
Warning unit, for controlling the alarm equipment alarm corresponding with the described instrument broken down.
Warning howler can be reported to the police for sound or light is reported to the police.
In summary it can be seen, the supervisory system of instrument provided by the invention, by the sensor being arranged in each instrument, obtain the current operating parameter of each instrument in real time, the current running status of each instrument is obtained after current operating parameter is carried out analyzing and processing, utilize the running state data of the current running status of each instrument and the instrument of pre-stored and the corresponding relation of fault type, it is determined whether occur the instrument of fault, and it is identified on meter location topological diagram to mark by the instrument broken down. Can find out, the present invention adopts the running status to each instrument to carry out real-time diagnosis, and to the technique means that the instrument broken down marks on meter location topological diagram, realize the monitor in real time to instrument, thus effectively reduce the financial loss safeguarded because of plant downtime or change instrument and bring.
And, the instrument broken down by marking on meter location topological diagram, serviceman can be made to find the instrument broken down quickly and accurately, such that it is able to adopt an effective measure in time, the potential safety hazard that prevention and elimination bring due to instrument fault, aging etc.
Finally, also it should be noted that, herein, the such as relational terms of first and second grades and so on is only used for separating an entity or operation with another entity or operational zone, and not necessarily requires or imply to there is any this kind of actual relation or sequentially between these entities or operation. And, term " comprises ", " comprising " or its any other variant are intended to contain comprising of nonexcludability, so that comprise the process of a series of key element, method, article or equipment not only comprise those key elements, but also comprise other key elements clearly do not listed, or also comprise the key element intrinsic for this kind of process, method, article or equipment. When not more restrictions, the key element limited by statement " comprising ... ", and be not precluded within process, method, article or the equipment comprising described key element and also there is other identical element.
In this specification sheets, each embodiment adopts the mode gone forward one by one to describe, and what each embodiment emphasis illustrated is the difference with other embodiments, between each embodiment identical similar portion mutually see.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are enable to realize or use the present invention. To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments. Therefore, the present invention can not be limited in these embodiments shown in this article, but be met the widest scope consistent with principle disclosed herein and features of novelty.
Claims (8)
1. the monitoring method of an instrument, it is characterised in that, comprising:
Obtain the current operating parameter of each instrument that the sensor being arranged in each instrument collects, described current operating parameter includes the identification information of each instrument;
Described current operating parameter is carried out analyzing and processing according to preset requirement, obtains the current running state data of each instrument;
Utilize the running state data of the instrument of described current running state data and pre-stored and the corresponding relation of fault type, judge whether to occur the instrument of fault;
If it does, then export for the fault information of the instrument broken down, the fault type of the instrument broken down described in including in described fault information and described in the identification information of instrument that breaks down;
The mark of the described instrument broken down being marked on the meter location topological diagram set up in advance, described meter location topological diagram is set up according to the positional information of the actual present position of each instrument.
2. monitoring method according to claim 1, it is characterised in that, also comprise:
Described identification information, described current operating parameter, described current running state data and described fault type are set up corresponding relation;
Store after described corresponding relation is gathered.
3. monitoring method according to claim 1, it is characterised in that, also comprise:
Indicating meter show described fault information and mark have described in the meter location topological diagram of instrument that breaks down.
4. monitoring method according to claim 1, it is characterised in that, also comprise:
Control the alarm equipment alarm corresponding with the described instrument broken down.
5. the supervisory system of an instrument, it is characterised in that, comprising:
Acquiring unit, for obtaining the current operating parameter of each instrument that the sensor being arranged in each instrument collects, includes the identification information of each instrument in described current operating parameter;
Analysis and processing unit, for described current operating parameter is carried out analyzing and processing according to preset requirement, obtains the current running state data of each instrument;
Judging unit, for the corresponding relation of the running state data and fault type that utilize the instrument of described current running state data and pre-stored, judges whether to occur the instrument of fault;
Output unit, for when described judging unit is judged as YES, export for the fault information of the instrument broken down, the fault type of the instrument broken down described in including in described fault information and described in the identification information of instrument that breaks down;
Mark unit, for the mark of the described instrument broken down being marked on the meter location topological diagram set up in advance, described meter location topological diagram is set up according to the positional information of the actual present position of each instrument.
6. supervisory system according to claim 5, it is characterised in that, also comprise:
Set up unit, after the mark of the described instrument broken down being marked on the meter location topological diagram set up in advance at described mark unit, described identification information, described current operating parameter, described current running state data and described fault type are set up corresponding relation;
Storage unit, stores after being gathered by described corresponding relation.
7. supervisory system according to claim 5, it is characterised in that, also comprise:
Display unit, for indicating meter show described fault information and mark have described in the meter location topological diagram of instrument that breaks down.
8. supervisory system according to claim 5, it is characterised in that, also comprise:
Warning unit, for controlling the alarm equipment alarm corresponding with the described instrument broken down.
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| CN201510924956.5A CN105656990B (en) | 2015-12-14 | 2015-12-14 | A kind of monitoring method and system of instrument |
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| CN201510924956.5A CN105656990B (en) | 2015-12-14 | 2015-12-14 | A kind of monitoring method and system of instrument |
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| CN105656990A true CN105656990A (en) | 2016-06-08 |
| CN105656990B CN105656990B (en) | 2019-01-08 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108445280A (en) * | 2018-03-13 | 2018-08-24 | 广东里田电力工业有限公司 | A kind of voltmeter with fault cues |
| CN116579768A (en) * | 2023-07-12 | 2023-08-11 | 南京华天科技发展股份有限公司 | Power plant on-line instrument operation and maintenance management method and system |
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| WO2004083976A2 (en) * | 2003-03-13 | 2004-09-30 | Csi Technology, Inc. | Generation of data indicative of machine operational condition |
| CN101628530A (en) * | 2009-08-05 | 2010-01-20 | 奇瑞汽车股份有限公司 | Vehicle tire pressure alarm system |
| CN103455026A (en) * | 2013-08-23 | 2013-12-18 | 王绍兰 | Method and device for diagnosis and early warning of vehicle faults |
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| WO2004083976A2 (en) * | 2003-03-13 | 2004-09-30 | Csi Technology, Inc. | Generation of data indicative of machine operational condition |
| CN101628530A (en) * | 2009-08-05 | 2010-01-20 | 奇瑞汽车股份有限公司 | Vehicle tire pressure alarm system |
| CN103455026A (en) * | 2013-08-23 | 2013-12-18 | 王绍兰 | Method and device for diagnosis and early warning of vehicle faults |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108445280A (en) * | 2018-03-13 | 2018-08-24 | 广东里田电力工业有限公司 | A kind of voltmeter with fault cues |
| CN116579768A (en) * | 2023-07-12 | 2023-08-11 | 南京华天科技发展股份有限公司 | Power plant on-line instrument operation and maintenance management method and system |
| CN116579768B (en) * | 2023-07-12 | 2023-09-12 | 南京华天科技发展股份有限公司 | Power plant on-line instrument operation and maintenance management method and system |
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| Publication number | Publication date |
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| CN105656990B (en) | 2019-01-08 |
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