CN105651203B - A kind of high dynamic range 3 D measuring method of adaptive striped brightness - Google Patents

A kind of high dynamic range 3 D measuring method of adaptive striped brightness Download PDF

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CN105651203B
CN105651203B CN201610150960.5A CN201610150960A CN105651203B CN 105651203 B CN105651203 B CN 105651203B CN 201610150960 A CN201610150960 A CN 201610150960A CN 105651203 B CN105651203 B CN 105651203B
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pixel
candy strip
image
camera
measurand
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CN105651203A (en
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林辉
高健
梅青
王伟
张观锦
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Anhui Huachuang Hongdu Photoelectric Technology Co ltd
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Guangdong University of Technology
Shaoguan University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/24Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
    • G01B11/25Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures by projecting a pattern, e.g. one or more lines, moiré fringes on the object
    • G01B11/254Projection of a pattern, viewing through a pattern, e.g. moiré

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  • Engineering & Computer Science (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

A kind of high dynamic range 3 D measuring method of adaptive striped brightness, by the uniform light pattern sequence for analyzing camera acquisition, the brightness of automatic adjustment projection candy strip pixel-by-pixel, bloom and dark caused by overcoming measurand surface reflectivity to change greatly, clearly candy strip image is obtained, to restore the three-dimensional appearance of measurand.The present invention can automatically adjust the projection brightness of each pixel of candy strip according to factors such as measurand and ambient lightings, and compared with using the technology of multiple exposure, measurement efficiency is higher;The mutual reflective light intensity in surface reflectivity, ambient light and surface of each pixel is calculated by analyzing uniform light pattern sequence, quantization is accurate, ensure that the high-precision of measurement;Without adding additional hardware, cost of implementation is low, and method is easy, quick, accurate.

Description

A kind of high dynamic range 3 D measuring method of adaptive striped brightness
Technical field
The invention belongs to optical three-dimensional measurement fields, and in particular to a kind of application area-structure light automatic adjusument projection striped Pattern intensity realize high dynamic range 3 D measuring method, can be used for the glossy surfaces such as metal or surface reflectivity variation compared with The measuring three-dimensional morphology of big object.
Background technology
The advantages such as the fringe projection technology based on area-structure light is scanned with the non-contact, whole audience, precision is high, measuring speed is fast are wide It is general to be applied to measuring three-dimensional morphology field, including product quality detection, reverse-engineering, historical relic's protection, biomedicine etc..But This technology still has some problems in the application, for example ambient lighting when measurement is required to limit in a certain range, is tested Object must be diffusing reflection surface, and surface reflectivity variation range is little.However, there is a large amount of workpiece with milling in industrial production Based on processing, the surface of workpiece can become very bright after working process, if directly being measured to this glossy surface, Then the light after mirror-reflection can be too strong, so that camera image sensor is saturated, loses the item of candy strip image highlight area Line information, it is difficult to be normally carried out measurement;On the other hand, since the dynamic range of camera is limited, for the lower region of reflectivity, It is excessively dark that it will cause stripeds, and measurement accuracy is greatly reduced.
For this problem, domestic and foreign scholars propose different solutions.One is be changed to use for traditional method Contact type measurement such as uses three coordinate measuring machine, high certainty of measurement, but needs to measure point by point, and measuring speed is slower;It is another Kind of method is to change the reflectivity properties on surface in the very thin anti-reflection coating of measurand surface spraying, so that it becomes diffusing reflection Then surface measures again.This method needs spraying and coating cleaning, reduces measurement efficiency;In addition, the thickness of coating The experience and technical ability that operator or staff are depended on uniformity coefficient, are also easy to bring measurement error.
For measuring three-dimensional morphology on strong reflection surface, patent CN101694375A disclose it is a kind of by bright dark fringe projection with More time for exposure acquisition images are combined the method to synthesize high dynamic range candy strip image, can realize that metal etc. is strong anti- Reflective surface measuring three-dimensional morphology.But this technology using multiple exposure, usually can not be straight at the initial stage of measurement for unknown scene The time for determining required exposure frequency and exposing every time is connect, experience is commonly relied on or exposure as far as possible is multiple, have certain Blindness, measurement efficiency is high.Patent CN104019767A is disclosed a kind of estimating measurand using grey level histogram The method of required exposure frequency and optimum exposure time, is accordingly exposed measurand respectively, and obtains different Then the image shot under optimum exposure time merges the image shot under different optimum exposure times, to extensive The three-dimensional appearance of multiple measurand.Since grey level histogram only substantially reflects the frequency that each gray scale occurs in image, with this Come the exposure frequency needed for evaluation of integrals measurand and optimum exposure time, some discrete pixels are then likely to occur It omits.Patent CN103868472A discloses a kind of area-structure light three-dimensional measuring apparatus and method for high reflectance part. It directly uses digital projector different from general fringe projection technology, devises a candy strip and generate system, projection Striped brightness can be adjusted arbitrarily to adapt to the measurement of various reflective piece surfaces.This apparatus structure is complicated, and striped brightness It cannot be according to measurand automatic adjusument.So at present in terms of high dynamic range measuring three-dimensional morphology there are no one compared with For complete solution, can more be lacked according to the method that measurand carries out adaptive measuring.
Invention content
The present invention is intended to provide high dynamic range is realized in a kind of application area-structure light automatic adjusument projection candy strip brightness Enclose 3 D measuring method.The uniform light pattern sequence that this method is acquired by analyzing camera, pixel-by-pixel automatic adjustment projection The brightness of candy strip, bloom and dark caused by overcoming measurand surface reflectivity to change greatly, obtains clearly striped Pattern image, to restore the three-dimensional appearance of measurand.
For this purpose, the present invention uses following technical scheme:
A kind of high dynamic range 3 D measuring method of adaptive striped brightness, using common digital projector, Uniform light pattern sequence that is easy, quick, accurate, being acquired according to camera, automatically adjusts projection candy strip pixel-by-pixel Brightness reduces the brightness of projection for the higher region of reflectivity, removes the bloom of candy strip image;On the other hand, for The lower dark area of reflectivity, improves the brightness of projection, to obtain clearly candy strip image, to restore measurand Three-dimensional appearance.
Preferably, a kind of high dynamic range 3 D measuring method of adaptive striped brightness, includes the following steps:
1), before projection scans candy strip, the different uniform light sequence of brightness is projected first Phase Machine uses different gain k1、k2、...、knWith light exposure t1、t2、...、tnAcquire uniform light pattern sequence I1、I2、...、In, Best candy strip gray value of image is solved, and calculates surface reflectivity, the environment of each pixel according to the image sequence The mutual reflective light intensity of light and surface;
2), according to projecting apparatus-camera response function, the best projection gray value of each pixel of candy strip, pixel are calculated Coordinate is camera image coordinate;
3), by camera-projector image coordinate mapping function, above-mentioned pixel coordinate is mapped as projector image and is sat Mark;
4) candy strip, is projected according to the above-mentioned projector pixel coordinate being calculated, best projection gray value, is swept Retouch operation;
5), the candy strip image for obtaining scanning carries out phase resolving and resurfacing, restores the three-dimensional of measurand Pattern;
Preferably, in step 1), shown in effective uniformly light pattern sequence pixel computational methods such as formula (1), (x, y) For camera image coordinate;
Effectively uniform light sequence is:
Camera acquisition best candy strip gray value of image be:
Calculate the surface reflectivity of each pixelThe mutual reflective light intensity of ambient light and surfaceAs shown in formula (4), wherein La(x, y) indicates ambient lighting directly in phase The light intensity formed on machine imaging sensor, r (x, y) Li(x, y) indicates that other dough sheets from ambient lighting and measurand are logical The light intensity that the light mutually reflected to form passes through the reflection of some dough sheet is crossed, as shown in Figure 2;
In step 2), the best projection gray value L of each pixel of candy stripP(x, y) computational methods such as formula (5) institute Show;
In step 3), by above-mentioned required best projection gray value LP(x, y) is mapped as projector image coordinate (u, v), According to structured light measurement system homography matrix H obtained by calibrating, camera-projector image coordinate mapping function is built;
S is scale factor, and it is L that the candy strip after being mapped according to formula (6), which most preferably projects gray value,P(u, v), u and v For projector image coordinate.
Beneficial effects of the present invention:
(1) present invention can automatically adjust the projection of each pixel of candy strip according to factors such as measurand and ambient lightings Brightness, compared with using the technology of multiple exposure, measurement efficiency is higher;
(2) present invention be calculated by analyzing uniform light pattern sequence the surface reflectivity of each pixel, ambient light and The mutual reflective light intensity in surface, quantization is accurate, ensure that the high-precision of measurement;
(3) it is not necessarily to add additional hardware, cost of implementation is low, and method is easy, quick, accurate.
Description of the drawings
Fig. 1 is the measuring method flow chart of the present invention;
Fig. 2 is camera imaging schematic diagram;
Fig. 3 is using all light image of general fringe projection Technical camera acquisition, and position A and B are highlight area, i.e. quilt Survey the larger region of subject surface reflectivity;
Fig. 4 is all light image of measurement method camera using the present invention acquisition, the bloom of corresponding diagram 3 position A and B by Removal;
Fig. 5 is using the candy strip image of general fringe projection Technical camera acquisition, the height of corresponding diagram 3 position A and B Light guide causes camera image sensor saturation, loses stripe information;
Fig. 6 is the candy strip image of measurement method camera using the present invention acquisition, the striped of corresponding diagram 3 position A and B Clear and definite.
Specific implementation mode
Technical solution to further illustrate the present invention below with reference to the accompanying drawings and specific embodiments.
High dynamic range three-dimensional shaped is realized in a kind of application area-structure light automatic adjusument projection candy strip brightness of the present invention Looks measurement method, by analyzing the uniform light pattern sequence of camera acquisition, the brightness of automatic adjustment projection candy strip pixel-by-pixel, Bloom and dark caused by overcoming measurand surface reflectivity to change greatly, obtain clearly candy strip image, to extensive The three-dimensional appearance of multiple measurand.Specific implementation step is as follows:
1) it, is influenced by gamma effects since common digital projector brightness is exported, the candy strip gray value of projection Range is linear preferable between 40-220;Therefore, projection scan candy strip before, first project gray value be 40,70,100, 130,160,190,220 uniform light sequence In order to ensure the high-precision measured, when exposure Between must be 1/ projecting apparatus frame frequency integral multiple, while to simplify the solution of projecting apparatus-camera response function, camera in the process Gain is taken as k=1, i.e. 0dB, and the f-number of camera lens and time for exposure are fixed, and are taken as t=1, then acquire uniform light by camera Image sequence I1、I2、I3、I4、I5、I6、I7
2) best candy strip gray value of image, is solved, and each pixel is calculated according to above-mentioned uniform light pattern sequence The surface reflectivity of point, the best projection gray value of the mutual reflective light intensity of ambient light and surface and each pixel of candy strip;
Since measurand is arbitrary, surface reflectivity is unknown, and by ambient lighting and complex surface structures Influence (such as mutually reflection), therefore, the mutual reflected light in surface reflectivity, ambient light and surface of measurand should be calculated first By force.For camera of every pixel using 8, gray value, which reaches 255 expression imaging sensors, to be saturated, preferably Candy strip gray value should use projection brightness as big as possible, to reach maximum signal-to-noise ratio, while avoid image sensing Device is saturated;For the highlight area of uniform light pattern sequence, it is contemplated that it is empty to reserve certain gray value for the noise of imaging sensor Between, it avoids making imaging sensor reach saturation due to noise, then threshold value is taken as 248.For uniform light pattern sequence I1、I2、I3、 I4、I5、I6、I7, each pixel gray value corresponds to I1(x,y)、I2(x,y)、I3(x,y)、I4(x,y)、I5(x,y)、I6(x, y)、I7(x, y), wherein (x, y) is camera image coordinate, removes the pixel of image highlight area, then effective uniform light figure As sequence pixel point is:
Effectively uniform light sequence is:
Camera acquisition best candy strip gray value of image be:
Calculate the surface reflectivity of each pixelThe mutual reflective light intensity of ambient light and surfaceAs shown in formula (4), wherein La(x, y) indicates ambient lighting directly in camera The light intensity formed on imaging sensor, r (x, y) Li(x, y) indicates that other dough sheets from ambient lighting and measurand pass through The light mutually reflected to form passes through the light intensity of some dough sheet reflection, as shown in Figure 2;
The best projection gray value L of each pixel of candy stripPShown in (x, y) computational methods such as formula (5);
So using lower best projection gray value to the higher region of measurand reflectivity, camera image is avoided Sensor is saturated;To the lower region of other reflectivity, then most preferably projection gray value takes 220, ensure that maximum signal-to-noise ratio.
3), due to above-mentioned required best projection gray value LP(x, y), x and y are camera image coordinate, need to be reflected It penetrates and camera-projection is built according to structured light measurement system homography matrix H obtained by calibrating for projector image coordinate (u, v) Instrument image coordinate mapping function;
S is scale factor.It is L that candy strip after being mapped according to formula (6), which most preferably projects gray value,P(u, v), u and v For projector image coordinate.
4), according to above-mentioned best projection gray value LP(u, v) projects candy strip, is scanned operation.
5), phase resolves and resurfacing is all made of well known method;Three-dimensional point cloud is finally obtained, measurand is restored Three-dimensional appearance.
The technical principle of the present invention is described above in association with specific embodiment.These descriptions are intended merely to explain the present invention's Principle, and it cannot be construed to limiting the scope of the invention in any way.Based on the explanation herein, the technology of this field Personnel would not require any inventive effort the other specific implementation modes that can associate the present invention, these modes are fallen within Within protection scope of the present invention.

Claims (2)

1. a kind of high dynamic range 3 D measuring method of adaptive striped brightness, it is characterised in that:By analyzing camera The uniform light pattern sequence of acquisition, the brightness of automatic adjustment projection candy strip, overcomes measurand surface reflectivity pixel-by-pixel Bloom and dark caused by changing greatly, obtain clearly candy strip image, to restore the three-dimensional appearance of measurand;
Include the following steps:
1), before projection scans candy strip, the different uniform light sequence of brightness is projected first Camera is adopted With different gain k1、k2、...、knWith light exposure t1、t2、...、tnAcquire uniform light pattern sequence I1、I2、...、In, solve Best candy strip gray value of image, and according to the image sequence calculate the surface reflectivity of each pixel, ambient light and The mutual reflective light intensity in surface;
2), according to projecting apparatus-camera response function, the best projection gray value of each pixel of candy strip, pixel coordinate are calculated For camera image coordinate;
3), by camera-projector image coordinate mapping function, above-mentioned pixel coordinate is mapped as projector image coordinate;
4) candy strip, is projected according to the above-mentioned projector pixel coordinate being calculated, best projection gray value, is scanned behaviour Make;
5), the candy strip image for obtaining scanning carries out phase resolving and resurfacing, restores the three-dimensional appearance of measurand.
2. the high dynamic range 3 D measuring method of adaptive striped brightness according to claim 1, feature exist In:In step 1), shown in effective uniformly light pattern sequence pixel computational methods such as formula (1), (x, y) sits for camera image Mark;
Effectively uniform light sequence is:
Camera acquisition best candy strip gray value of image be:
Calculate the surface reflectivity of each pixelThe mutual reflective light intensity of ambient light and surfaceAs shown in formula (4), wherein La(x, y) indicates ambient lighting directly in phase The light intensity formed on machine imaging sensor, r (x, y) Li(x, y) indicates that other dough sheets from ambient lighting and measurand are logical Cross the light intensity that the light mutually reflected to form passes through the reflection of some dough sheet;
In step 2), the best projection gray value L of each pixel of candy strippShown in (x, y) computational methods such as formula (5);
In step 3), by above-mentioned required best projection gray value Lp(x, y) is mapped as projector image coordinate (u, v), according to knot Structure light measurement system homography matrix H obtained by calibrating builds camera-projector image coordinate mapping function;
S is scale factor, and it is L that the candy strip after being mapped according to formula (6), which most preferably projects gray value,p(u, v), u and v are to throw Shadow instrument image coordinate.
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