CN105651001B - Liquefaction system suitable for different temperatures methane gas and the method using the system liquefied methane gas - Google Patents

Liquefaction system suitable for different temperatures methane gas and the method using the system liquefied methane gas Download PDF

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Publication number
CN105651001B
CN105651001B CN201610105153.1A CN201610105153A CN105651001B CN 105651001 B CN105651001 B CN 105651001B CN 201610105153 A CN201610105153 A CN 201610105153A CN 105651001 B CN105651001 B CN 105651001B
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methane gas
cryogen
import
heat exchanger
outlet
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CN105651001A (en
Inventor
邓涛
周怀祖
陆欢庆
陈晴
周琦
徐利员
张亮
方百平
吴刚
刘红艳
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Shanghai Yaoxing Investment Management Co ltd
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Shanghai Yaoxing Investment Management Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/0002Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
    • F25J1/0022Hydrocarbons, e.g. natural gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/003Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0047Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
    • F25J1/0052Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by vaporising a liquid refrigerant stream
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0211Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle
    • F25J1/0212Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle as a single flow MCR cycle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0244Operation; Control and regulation; Instrumentation
    • F25J1/0245Different modes, i.e. 'runs', of operation; Process control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0257Construction and layout of liquefaction equipments, e.g. valves, machines
    • F25J1/0262Details of the cold heat exchange system
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0279Compression of refrigerant or internal recycle fluid, e.g. kind of compressor, accumulator, suction drum etc.
    • F25J1/0291Refrigerant compression by combined gas compression and liquid pumping
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2210/00Processes characterised by the type or other details of the feed stream
    • F25J2210/06Splitting of the feed stream, e.g. for treating or cooling in different ways
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2290/00Other details not covered by groups F25J2200/00 - F25J2280/00
    • F25J2290/32Details on header or distribution passages of heat exchangers, e.g. of reboiler-condenser or plate heat exchangers

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Separation By Low-Temperature Treatments (AREA)

Abstract

Method the invention discloses the liquefaction system suitable for different temperatures methane gas and using the system liquefied methane gas, system include:Connected methane gas storage tank, heat exchanger, stage compressor, level-one cooler, knockout drum, split-compressor, secondary coolers and distributor, first methane gas import, first liquid state cryogen import and the outlet of the first gaseous state cryogen are arranged on heat exchanger front end, second methane gas import is arranged in the middle part of heat exchanger, second liquid state cryogen import and the outlet of the second liquid refrigerant are arranged on the end of heat exchanger, control valve is set respectively on methane gas storage tank and the methane gas conveying pipe of the first methane gas import and the second methane gas import, second liquid state cryogen import is connected by cryogen pipeline with the outlet of the second liquid refrigerant.The system can realize that cryogen evaporation curve matches to greatest extent with methane gas cooling liquid supercooling curve in heat exchanger at a temperature of different methane gas, so as to improve methane gas liquefaction efficiency and reduce liquefaction energy consumption.

Description

Liquefaction system suitable for different temperatures methane gas and utilize the system liquefied methane The method of gas
Technical field
The invention belongs to chemical technology field, specifically, the present invention relates to a kind of suitable for different temperatures methane gas Liquefaction system and the method using the system liquefied methane gas.
Background technology
Be continuously increased with the growth of China's economic and to energy demand, and with China to environmental improvement increasingly Pay attention to and increase input, Chinese clean energy resource such as methane gas dosage increases sharply.However methane gas is not easy to transport and store, To meet the civilian demand of growing industrial or agricultural, a kind of easily transport and storage side of the liquefied methane gas as methane gas Formula, demand increase year by year.Recent years, the growth of domestic methane gas demand promote the quick hair of liquefied methane gas industry Exhibition, successively has some liquefied methane gas factories to be constructed and put into operation.
Methane gas liquefaction process is broadly divided into following three kinds both at home and abroad at present:
1) cascade refrigeration cycles;2) azeotrope refrigeration cycle, but can be subdivided into liquefying plant in itself band precooling or without The single-stage mixing cryogen Xun Huan of precooling and multistage azeotrope cycle;3) swell refrigeration, and liquefying plant band in itself can be subdivided into Precooling or without precooling single-stage expansion refrigeration and multiple expansion freeze.
Methane gas liquefaction process with swell refrigeration Xun Huan is because plant energy consumption is excessively high, in recent years gradually by single-stage mixing cryogen Refrigerating cycle liquefied technical substitution.
Single-stage mixing cryogen refrigerating cycle liquefied technique is the prevailing technology of domestic and international methane gas liquefying plant at present.And liquid The mixing cryogen refrigerating cycle liquefied process liquefaction flow of multistage for carrying propane pre-cooling in itself is put in makeup, and it is basic to be chiefly used in ultra-large type Load type methane gas liquefying plant.Stage refrigerating cycle liquefaction process is used since flow sheet equipment is more, flow is complicated, investment is big It is less.
Single-stage mixing cryogen refrigeration cycle also has its shortcoming:In the actual production process, it is whole when unstripped gas temperature change The cold that a required cold of liquefaction process is provided with cryogen is difficult to accomplish to exactly match, and heat exchange efficiency is caused to decline, power consumption Increase.Therefore liquefying plant need to increase chilldown system, then need to increase precooling refrigeration cycle, including precooling refrigeration compressor, precooling Heat exchanger, precooling refrigerant preparation system and recovery system etc..
According to the characteristics of methane gas liquefying plant front end, using the existing methane gas precooling technological process of fore device and set It is standby, it can be to avoid the chilldown system of methane gas liquefying plant in itself be increased, while the investment of methane gas liquefying plant is reduced, again Can reduce the energy consumption of liquefying plant in itself, such methane liquefaction technology in current industrial production not yet.
The content of the invention
It is contemplated that it solves at least some of the technical problems in related technologies.For this purpose, the present invention One purpose is to propose a kind of liquefaction system suitable for different temperatures methane gas and utilizes the system liquefied methane gas Method, the system can realize that the cooling liquid of the evaporation curve of cryogen and methane gas in heat exchanger at a temperature of different methane gas is bent Line matches to greatest extent, so as to realize the maximization of heat exchanger heat exchange efficiency, and then improves the liquefaction efficiency of methane gas, And have the advantages that low energy consumption, variable working condition ability is strong, technological process is simple and investment is low.
In one aspect of the invention, the present invention proposes a kind of liquefaction system suitable for different temperatures methane gas.Root According to the embodiment of the present invention, which includes:
Methane gas storage tank;
Heat exchanger, the heat exchanger have the first methane gas import, the second methane gas import, the first liquid state cryogen into Mouth, the second liquid state cryogen import, the outlet of the first gaseous state cryogen, the outlet of the second liquid refrigerant and liquefied methane gas outlet, it is described First methane gas import, the first liquid state cryogen import and the first gaseous state cryogen outlet are arranged on the heat exchanger Front end, the second methane gas import is arranged in the middle part of the heat exchanger, the second liquid state cryogen import and described second Liquid refrigerant exports the end for being arranged on the heat exchanger, the first methane gas import and the second methane gas import difference It is connected with the methane gas storage tank, and in the methane gas storage tank and the first methane gas import and second methane gas The first control valve and the second control valve, the second liquid state cryogen import are respectively arranged on the methane gas conveying pipe of import It is connected by cryogen pipeline with second liquid refrigerant outlet, throttle valve is provided on the cryogen pipeline;
Stage compressor, there is the stage compressor the 3rd gaseous state cryogen import and one stage of compression cryogen to export, described 3rd gaseous state cryogen import is connected with the first gaseous state cryogen outlet;
There is the import of one stage of compression cryogen and azeotrope to export for level-one cooler, the level-one cooler, the level-one Compression cryogen import is connected with one stage of compression cryogen outlet;
Knockout drum, the knockout drum have azeotrope import, the outlet of the 4th gaseous state cryogen and the 4th liquid Cryogen exports, and the azeotrope import is connected with azeotrope outlet;
Split-compressor, there is the split-compressor the 4th gaseous state cryogen import and two-stage compression cryogen to export, described 4th gaseous state cryogen import is connected with the 4th gaseous state cryogen outlet;
There is the import of two-stage compression cryogen and the 5th liquid state cryogen to export for secondary coolers, the secondary coolers, institute The import of two-stage compression cryogen is stated with two-stage compression cryogen outlet to be connected;
Distributor, the distributor have the 4th liquid refrigerant import, the 5th liquid state cryogen import, liquid refrigerant outlet It is exported with gaseous state cryogen, the 4th liquid refrigerant import is connected with the 4th liquid refrigerant outlet, the 5th liquid state The outlet of cryogen import and the 5th liquid state cryogen is connected, the gaseous state cryogen outlet and the liquid refrigerant export respectively with The first liquid state cryogen import is connected.
As a result, the liquefaction system suitable for different temperatures methane gas according to embodiments of the present invention by heat exchanger not With two methane gas imports of setting on position, and on the methane gas conveying pipe between methane gas storage tank and methane gas import Control valve is set respectively, it can be according to the feeding temperature adjusting control valve of methane gas, so as to the methane to two methane gas imports Throughput is adjusted so that the cooling liquid of the evaporation curve of cryogen and methane gas is bent in heat exchanger at a temperature of different methane gas Line matches to greatest extent, and then can realize the maximization of heat exchanger heat exchange efficiency, and then improves the liquefaction efficiency of methane gas, And have the advantages that low energy consumption, variable working condition ability is strong, technological process is simple and investment is low, while using the throttling of cryogen single Single-cycle technique, short flow in ice chest, number of devices is few, characteristics of compact layout, compared with traditional multistage cooling liquid flow, subtracts Cryo Equipment, instrument and pipeline in few ice chest, reduce ice chest size, 30% investment are at least saved than traditional handicraft, and is freezed Power consumption of circulation and compression is relatively low, and main heat exchanger and ice chest size are small, be conducive to key equipment production domesticization and liquefying plant it is big Type.
In addition, the liquefaction system according to the above embodiment of the present invention suitable for different temperatures methane gas can also have such as Under additional technical characteristic:
In some embodiments of the invention, the heat exchanger includes first cold heat exchanger and whole cold heat exchanger, described just cold Cryogen import, the outlet of first liquid state cryogen and first cold methane gas export after heat exchanger has heat exchange, and the end cold heat exchanger has Cryogen outlet and just cold methane gas import after first liquid state cryogen import, heat exchange, cryogen import and the heat exchange after the heat exchange Cryogen outlet afterwards is connected, and the just liquid state cryogen outlet is connected with the just liquid state cryogen import, the just cold methane gas Outlet and the second methane gas import are connected respectively with the just cold methane gas import, and the first methane gas import, The first liquid state cryogen import and the first gaseous state cryogen outlet are arranged on the just cold heat exchanger, second gas Liquid refrigerant import and second liquid refrigerant outlet are arranged on the whole cold heat exchanger.Thus, it is possible to significantly improve first The heat exchange efficiency of alkane gas and cryogen, so as to improve the liquefaction efficiency of methane gas.
In some embodiments of the invention, by adjusting the aperture of first control valve and second control valve, The mixing temperature for controlling just cold methane gas and the second methane gas is -30~-70 degrees Celsius.
In some embodiments of the invention, when the mixing temperature is less than -70 degrees Celsius, first control is turned down Valve tunes up second control valve thus, it is possible to further improve the liquefaction efficiency of methane gas.
In some embodiments of the invention, when the mixing temperature is higher than -30 degrees Celsius, first control is tuned up Valve turns second control valve down.Thus, it is possible to further improve the liquefaction efficiency of methane gas.
In some embodiments of the invention, the system further comprises:Surge tank, the surge tank respectively with it is described The outlet of first gaseous state cryogen is connected with the 3rd gaseous state cryogen import;Liquid phase pump, the liquid phase pump respectively with the 4th liquid The outlet of state cryogen is connected with the 4th liquid refrigerant import.Thus, it is possible to significantly improve the operation stability of liquefaction system.
In the second aspect of the invention, the present invention proposes a kind of method of liquefied methane gas.Reality according to the present invention Example is applied, this method is carried out using the liquefaction system suitable for different temperatures methane gas described above.It is according to the present invention Specific embodiment, this method include:
Methane gas is supplied, heat exchange processing is carried out into the heat exchanger, so that the methane gas and the first liquid state Cryogen carries out heat exchange processing, to obtain the first gaseous state cryogen and liquefied methane gas;
The first gaseous state cryogen is supplied into the stage compressor and carries out one stage of compression processing, to obtain level-one Compress cryogen;
The one stage of compression cryogen is supplied into the level-one cooler and carries out level-one cooling treatment, to be mixed Cryogen;
The azeotrope is supplied, separating treatment is carried out into the knockout drum, to obtain the 4th gaseous state cryogen With the 4th liquid refrigerant;
The 4th gaseous state cryogen is supplied into the split-compressor and carries out two-stage compression processing, to obtain two level Compress cryogen;
The two-stage compression cryogen is supplied into the secondary coolers and carries out two level cooling treatment, to obtain the 5th Liquid state cryogen;
4th liquid refrigerant and the 5th liquid state cryogen are supplied into the distributor and mix laggard promoting the circulation of qi Liquid separates, and to obtain liquid refrigerant and gaseous state cryogen, and the gaseous state cryogen and the liquid refrigerant is respectively fed to institute Heat exchanger is stated to use as the first liquid state cryogen.
The method of liquefied methane gas according to embodiments of the present invention is suitable for different temperatures methane by using above-mentioned as a result, The liquefaction system of gas can realize the evaporation curve of cryogen and the cooling liquid of methane gas in heat exchanger at a temperature of different methane gas Curve matches to greatest extent, so as to realize the maximization of heat exchanger heat exchange efficiency, and then improves the liquefaction effect of methane gas Rate, and have the advantages that low energy consumption, variable working condition ability is strong, technological process is simple and investment is low.
In addition, the method for liquefied methane gas according to the above embodiment of the present invention can also have following additional technology spy Sign:
In some embodiments of the invention, the heat exchange processing is carried out according to the following steps:The heat exchange processing It is to be carried out according to the following steps:The first liquid state cryogen is supplied to the just cold heat exchanger, to obtain just gas-liquid State cryogen;The just liquid state cryogen is supplied to the whole cold heat exchanger, to obtain the second liquid refrigerant;By described second Liquid refrigerant is supplied to the throttle valve, to obtain whole liquid state cryogen;A part for the methane gas is supplied to described Whole cold heat exchanger exchanges heat with the whole liquid state cryogen, so as to cryogen and liquefied methane gas after being exchanged heat;By the first Another part of alkane gas is supplied to exchange heat into the just cold heat exchanger with cryogen after the heat exchange, to obtain just cold methane Gas and the first gaseous state cryogen, and supplied after the just cold methane gas is mixed with a part for the methane gas to the end It exchanges heat in cold heat exchanger with the whole liquid state cryogen.Thus, it is possible to the heat exchange efficiency of methane gas and cryogen is significantly improved, So as to improve the liquefaction efficiency of methane gas.
In some embodiments of the invention, by adjusting the aperture of first control valve and second control valve, The mixing temperature for controlling the just cold methane gas and a part for the methane gas is -30~-70 degrees Celsius.
In some embodiments of the invention, when the mixing temperature is less than -70 degrees Celsius, first control is turned down Valve tunes up second control valve, so that most of methane gas is supplied to the whole cold heat exchanger, fraction methane gas supplies To extremely described just cold heat exchanger.Thus, it is possible to further improve the liquefaction efficiency of methane gas.
In some embodiments of the invention, when the mixing temperature is higher than -30 degrees Celsius, first control is tuned up Valve turns second control valve down, so that most of methane gas is supplied to the just cold heat exchanger, fraction methane gas supplies To extremely described whole cold heat exchanger.Thus, it is possible to further improve the liquefaction efficiency of methane gas.
In some embodiments of the invention, the temperature of the just liquid state cryogen is -30~-70 degrees Celsius.As a result, may be used To further improve the liquefaction efficiency of methane gas.
In some embodiments of the invention, the temperature of second liquid refrigerant is -140~-165 degrees Celsius.As a result, The liquefaction efficiency of methane gas can be further improved.
In some embodiments of the invention, the temperature of the whole liquid state cryogen is -145~-170 degrees Celsius, pressure For 0.2~0.5MPa (A).Thus, it is possible to further improve the liquefaction efficiency of methane gas.
In some embodiments of the invention, the temperature of the just cold methane gas is -30~-70 degrees Celsius.Thus, it is possible to Further improve the liquefaction efficiency of methane gas.
In some embodiments of the invention, the pressure of the one stage of compression cryogen is 1.0~2.0MPa (A).As a result, may be used To further improve the liquefaction efficiency of methane gas.
In some embodiments of the invention, the pressure of the two-stage compression cryogen is 2.5~5.0MPa (A).As a result, may be used To further improve the liquefaction efficiency of methane gas.
In some embodiments of the invention, the first liquid state cryogen contains:The nitrogen of 5~10% parts by volume;20 The methane of~30% parts by volume;The ethylene of 25~35% parts by volume;The propane of 10~20% parts by volume;And 10~20% volume The isopentane of part.Thus, it is possible to further improve the liquefaction efficiency of methane gas.
The additional aspect and advantage of the present invention will be set forth in part in the description, and will partly become from the following description It obtains substantially or is recognized by the practice of the present invention.
Description of the drawings
The above-mentioned and/or additional aspect and advantage of the present invention will become in the description from combination accompanying drawings below to embodiment Substantially and it is readily appreciated that, wherein:
Fig. 1 is the structural representation of the liquefaction system according to an embodiment of the invention suitable for different temperatures methane gas Figure;
Fig. 2 is the structural representation of the liquefaction system suitable for different temperatures methane gas of further embodiment according to the present invention Figure;
Fig. 3 is the structural representation of the liquefaction system suitable for different temperatures methane gas of another embodiment according to the present invention Figure;
Fig. 4 is the method flow schematic diagram of liquefied methane gas according to an embodiment of the invention;
Fig. 5 is the method flow schematic diagram of the liquefied methane gas of further embodiment according to the present invention.
Specific embodiment
The embodiment of the present invention is described below in detail, the example of the embodiment is shown in the drawings, wherein from beginning to end Same or similar label represents same or similar element or has the function of same or like element.Below with reference to attached The embodiment of figure description is exemplary, it is intended to for explaining the present invention, and is not considered as limiting the invention.
In the description of the present invention, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", " on ", " under ", "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom ", " interior ", " outer ", " up time The orientation or position relationship of the instructions such as pin ", " counterclockwise ", " axial direction ", " radial direction ", " circumferential direction " be based on orientation shown in the drawings or Position relationship is for only for ease of the description present invention and simplifies description rather than instruction or imply that signified device or element must There must be specific orientation, with specific azimuth configuration and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are only used for description purpose, and it is not intended that instruction or hint relative importance Or the implicit quantity for indicating indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or Implicitly include at least one this feature.In the description of the present invention, " multiple " are meant that at least two, such as two, three It is a etc., unless otherwise specifically defined.
In the present invention, unless otherwise clearly defined and limited, term " installation ", " connected ", " connection ", " fixation " etc. Term should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected or integral;Can be that machinery connects It connects or is electrically connected;It can be directly connected, can also be indirectly connected by intermediary, can be in two elements The connection in portion or the interaction relationship of two elements, unless otherwise restricted clearly.For those of ordinary skill in the art For, the concrete meaning of above-mentioned term in the present invention can be understood as the case may be.
In the present invention, unless otherwise clearly defined and limited, fisrt feature can be with "above" or "below" second feature It is that the first and second features contact directly or the first and second features pass through intermediary mediate contact.Moreover, fisrt feature exists Second feature " on ", " top " and " above " but fisrt feature directly over second feature or oblique upper or be merely representative of Fisrt feature level height is higher than second feature.Fisrt feature second feature " under ", " lower section " and " below " can be One feature is immediately below second feature or obliquely downward or is merely representative of fisrt feature level height less than second feature.
In one aspect of the invention, the present invention proposes a kind of liquefaction system suitable for different temperatures methane gas.Root According to the embodiment of the present invention, which includes:Methane gas storage tank;Heat exchanger, the heat exchanger have the first methane gas import, the The import of bismethane gas, the first liquid state cryogen import, the second liquid state cryogen import, the outlet of the first gaseous state cryogen, the second liquid Cryogen exports and liquefied methane gas outlet, the first methane gas import, the first liquid state cryogen import and described first Gaseous state cryogen exports the front end for being arranged on the heat exchanger, and the second methane gas import is arranged in the middle part of the heat exchanger, institute It states the second liquid state cryogen import and second liquid refrigerant outlet is arranged on the end of the heat exchanger, first methane Gas import and the second methane gas import are connected respectively with the methane gas storage tank, and in the methane gas storage tank and described The first control valve and are respectively arranged on the methane gas conveying pipe of first methane gas import and the second methane gas import Two control valves, the second liquid state cryogen import is connected by cryogen pipeline with second liquid refrigerant outlet, described cold Throttle valve is provided on agent pipeline;Stage compressor, the stage compressor have the 3rd gaseous state cryogen import and one stage of compression Cryogen exports, and the 3rd gaseous state cryogen import is connected with the first gaseous state cryogen outlet;Level-one cooler, the level-one are cold But utensil has the import of one stage of compression cryogen and azeotrope outlet, the one stage of compression cryogen import and the one stage of compression cryogen Outlet is connected;Knockout drum, the knockout drum have azeotrope import, the outlet of the 4th gaseous state cryogen and the 4th liquid Cryogen exports, and the azeotrope import is connected with azeotrope outlet;Split-compressor, the split-compressor have 4th gaseous state cryogen import and the outlet of two-stage compression cryogen, the 4th gaseous state cryogen import are exported with the 4th gaseous state cryogen It is connected;There is the import of two-stage compression cryogen and the 5th liquid state cryogen to export for secondary coolers, the secondary coolers, and described two Grade compression cryogen import is connected with two-stage compression cryogen outlet;Distributor, the distributor have the 4th liquid refrigerant into Mouth, the 5th liquid state cryogen import, liquid refrigerant outlet and the outlet of gaseous state cryogen, the 4th liquid refrigerant import and described the The outlet of four liquid refrigerants is connected, and the 5th liquid state cryogen import is connected with the 5th liquid state cryogen outlet, the gas State cryogen exports and liquid refrigerant outlet is connected respectively with the first liquid state cryogen import.Inventor has found, passes through Two methane gas imports, and the methane between methane gas storage tank and methane gas import are set on the different position of heat exchanger Letter shoot sets control valve respectively on road, can be according to the feeding temperature adjusting control valve of methane gas, so as to two methane The methane gas flow of gas import is adjusted so that at a temperature of different methane gas in heat exchanger cryogen evaporation curve and methane gas Cooling liquid curve match to greatest extent, and then can realize the maximization of heat exchanger heat exchange efficiency, and then improve methane The liquefaction efficiency of gas, and have the advantages that low energy consumption, variable working condition ability is strong, technological process is simple and investment is low, it adopts simultaneously It is throttled single-cycle technique with cryogen single, short flow in ice chest, number of devices is few, characteristics of compact layout, is cooled down with traditional multistage Liquefaction flow path is compared, and reduces Cryo Equipment, instrument and pipeline in ice chest, is reduced ice chest size, is at least saved than traditional handicraft 30% investment, and refrigeration cycle compression power consumption is relatively low, and main heat exchanger and ice chest size are small, are conducive to the domestic of key equipment Change and the enlargement of liquefying plant.
It is retouched in detail below with reference to the liquefaction system suitable for different temperatures methane gas of Fig. 1-3 pairs of embodiment of the present invention It states.According to an embodiment of the invention, which includes:It is methane gas storage tank 100, heat exchanger 200, methane gas conveying pipe 300, cold Agent pipeline 400, stage compressor 500, level-one cooler 600, knockout drum 700, split-compressor 800, secondary coolers 900 and distributor 1000.
According to an embodiment of the invention, methane gas storage tank 100 is suitable for storage methane gas.It should be noted that herein " methane gas storage tank " can be any device in the prior art that can be used for storing methane gas.
According to an embodiment of the invention, there is the first methane gas import 201, the second methane gas import on heat exchanger 200 202nd, the first liquid state cryogen import 203, the second liquid state cryogen import 204, the first gaseous state cryogen export the 205, second liquid Cryogen outlet 206 and liquefied methane gas outlet 207, the first methane gas import 201, the first liquid state cryogen import 203 and first The front end that gaseous state cryogen outlet 205 is arranged on heat exchanger 200 (close to one end of methane gas storage tank i.e. on heat exchanger, is specifically changed The temperature of hot device front end cryogen is -30~-70 degrees Celsius), the second methane gas import 202 is arranged in the middle part of heat exchanger, the second gas 204 and second liquid refrigerant of liquid refrigerant import outlet 206 is arranged on the end of heat exchanger 200, and (specific heat exchanger end is cold The temperature of agent is -145~-170 degrees Celsius), the first methane gas import 201 and the second methane gas import 202 respectively with methane gas Storage tank 100 is connected, and is adapted so that methane gas carries out heat exchange processing with the first liquid state cryogen, so as to obtain the first gaseous state Cryogen and liquefied methane gas, gained liquefied methane gas are stored after decompression into liquefied pot.And in methane gas storage tank 100 and The first control valve 11 is respectively arranged on the methane gas conveying pipe 300 of one methane gas import 201 and the second methane gas import 202 With the second control valve 12.Inventor has found, by setting two methane gas imports on the different position of heat exchanger, and in first Control valve is set respectively on methane gas conveying pipe between alkane gas storage tank and methane gas import, it can be according to the charging of methane gas Temperature adjusting control valve, so as to which the methane gas flow of two methane gas imports be adjusted so that at a temperature of different methane gas The evaporation curve of cryogen matches to greatest extent with the cooling liquid curve of methane gas in heat exchanger, and then can realize heat exchanger The maximization of heat exchange efficiency, and then improve the liquefaction efficiency of methane gas.It should be noted that " heat exchanger " herein is placed in It is used in ice chest.
According to a particular embodiment of the invention, the second liquid state cryogen import 204 passes through 400 and second liquid of cryogen pipeline Cryogen outlet 206 is connected, and throttle valve 13 is provided on cryogen pipeline 400.Inventor has found, by the way that throttle valve is set to depressurize The temperature of second liquid refrigerant can be continued to 5~20 degrees Celsius of reduction, i.e., can provide the temperature difference by throttle valve takes the photograph for 5~20 The cold of family name's degree, so as to further improve the liquefaction efficiency of methane gas.
According to an embodiment of the invention, with reference to figure 2, heat exchanger 200 can include first cold heat exchanger 21 and whole cold heat exchanger 22。
According to a particular embodiment of the invention, first cold heat exchanger 21 has cryogen import 208, first liquid state cryogen after heat exchange Outlet 209 and just cold methane gas outlet 210, and the first methane gas import 201, the first liquid state cryogen import 203 and first Gaseous state cryogen outlet 205 is arranged on just cold heat exchanger 21.
According to a particular embodiment of the invention, whole cold heat exchanger 22 has cryogen after first liquid state cryogen import 211, heat exchange Outlet 212 and first cold methane gas import 213, after heat exchange cryogen import 208 export 212 with cryogen after heat exchange and be connected, first liquid state Cryogen outlet 209 is connected with first liquid state cryogen import 211, and just cold methane gas outlet 210 and the second methane gas import 202 is distinguished It is connected with first cold methane gas import 213, and the second liquid state cryogen import 204 and the second liquid refrigerant outlet 206 are arranged on On whole cold heat exchanger 22.
During being somebody's turn to do, specifically, supplying the first liquid state refrigerant gas to first cold heat exchanger, it is cold to obtain just liquid state Agent;Then first liquid state cryogen is supplied to the whole cold heat exchanger, obtains the second liquid refrigerant;Then by the second liquid refrigerant Supply obtains whole liquid state cryogen to throttle valve;Then by the part supply of methane gas to whole cold heat exchanger and whole liquid state Cryogen exchanges heat, cryogen and liquefied methane gas after being exchanged heat;Then another part of methane gas is supplied to first cold heat exchange It exchanges heat in device with cryogen after heat exchange, obtains just cold methane gas and the first gaseous state cryogen, and will first cold methane gas and methane gas Part mixing after supply and exchanges heat into whole cold heat exchanger with whole liquid state cryogen, cryogen and the first that liquefies after exchange heat Alkane gas.
A specific embodiment according to the present invention is made just cold by the aperture for adjusting the first control valve, the second control valve The mixing temperature of methane gas and the second methane gas is at -30~-70 DEG C.When mixing temperature is less than -70 degrees Celsius, the first control is turned down Valve tunes up the second control valve so that most of methane gas is supplied to whole cold heat exchanger, and fraction methane gas is supplied to first cold heat exchange Device,
Another specific embodiment according to the present invention, originally the mixing temperature of cold methane gas and the second methane gas higher than- At 30 degrees Celsius, the first control valve is tuned up, turns the second control valve down so that most of methane gas is supplied to first cold heat exchanger, small Portion of methane gas is supplied to whole cold heat exchanger.As a result, by using the first cold heat exchanger being connected with each other and whole cold heat exchanger, and will First methane gas import and the second methane gas import are separately positioned on just cold heat exchanger and whole cold heat exchanger, by being arranged on first The first control valve and the second control valve on alkane letter shoot road can divide according to the feeding temperature adjusting control valve of methane gas The other methane gas flow to entering first cold heat exchanger and whole cold heat exchanger is adjusted so that heat exchanger at a temperature of different methane gas The evaporation curve of middle cryogen matches to greatest extent with the cooling liquid curve of methane gas, and then can realize heat exchanger heat exchange effect The maximization of rate, and then the liquefaction efficiency of methane gas is improved, and with low energy consumption, variable working condition ability is strong, technological process is simple And the low advantage of investment.
A specific embodiment according to the present invention, the temperature of first liquid state cryogen can be -30~-70 degrees Celsius.
Another specific embodiment according to the present invention, the temperature of the second liquid refrigerant can be -140~-165 Celsius Degree.
Another specific embodiment according to the present invention, the temperature of whole liquid refrigerant can be -145~-170 degrees Celsius, Pressure can be 0.2~0.5MPa (A).
Another specific embodiment according to the present invention, the temperature of first cold methane gas can be -30~-70 degrees Celsius.
According to an embodiment of the invention, the composition of the first liquid state cryogen is not particularly restricted, those skilled in the art It can make choice according to actual needs, according to a particular embodiment of the invention, the first liquid state cryogen can contain 5~10% The nitrogen of parts by volume;The methane of 20~30% parts by volume;The ethylene of 25~35% parts by volume;The propane of 10~20% parts by volume; And 10~20% parts by volume isopentane., inventor has found, appropriate to increase heavy constituent content, such as isopentane in cryogen composition, Be conducive to improve efficiency of heat exchanger and reduce the power of compressor, but content excessively easily causes the liquid at suction port of compressor again Phenomenon is hit, and suitably increases light component content, such as nitrogen, can reduce refrigerant global cycle amount, so as to reduce compressor compresses Work(, but when being to continue with increasing light component content, compressing the power consumption needed for specific discharge refrigerant increases, and causes total compression work( Increase, and light component content excessively can cause heat exchanger before and after Load Distribution it is unreasonable, therefore, in azeotrope, nothing By being heavy constituent or light component, only accomplish the reasonable distribution between component, system can just be made to reach best operation effect Fruit and minimum operation energy consumption.
According to an embodiment of the invention, stage compressor 500 has the 3rd gaseous state cryogen import 501 and one stage of compression cryogen Outlet 502, the 3rd gaseous state cryogen import 501 are connected with the first gaseous state cryogen outlet 205, and suitable for the first gaseous state cryogen is carried out One stage of compression processing, so as to obtain one stage of compression cryogen.Gaseous state cryogen can be changed by gas by one stage of compression as a result, The one stage of compression cryogen of liquid mixing.
According to an embodiment of the invention, the pressure of one stage of compression cryogen is not particularly restricted, and those skilled in the art can To make choice according to actual needs, according to a particular embodiment of the invention, the pressure of one stage of compression cryogen can be 1.0~ 2.0MPa(A).Inventor has found, if hypotony, split-compressor entrance tolerance increases, and energy consumption is caused to increase, is thus being pressed In the range of contracting machine pressure ratio, stage compressor outlet pressure is improved as far as possible, so as to reduce total compression work(.
According to an embodiment of the invention, there is level-one cooler 600 one stage of compression cryogen import 601 and azeotrope to export 602, one stage of compression cryogen import 601 is connected with one stage of compression cryogen outlet 502, and suitable for one stage of compression cryogen is carried out level-one Cooling treatment, so as to obtain azeotrope.It should be noted that those skilled in the art can be according to actual needs to this The condition of level-one cooling treatment makes choice, such as level-one cooling treatment can carry out at 35~40 DEG C.
According to an embodiment of the invention, there is knockout drum 700 azeotrope import 701, the 4th gaseous state cryogen to export 702 and the 4th liquid refrigerant outlet 703, azeotrope import 701 and azeotrope outlet 602 is connected, and is suitable for mix cold Agent carries out separating treatment, so as to obtain the 4th gaseous state cryogen and the 4th liquid refrigerant.
According to an embodiment of the invention, split-compressor 800 has the 4th gaseous state cryogen import 801 and two-stage compression cryogen Outlet 802, the 4th gaseous state cryogen import 801 are connected with the 4th cryogen outlet 702, and suitable for the 4th gaseous state cryogen is carried out two level Compression is handled, so as to obtain two-stage compression cryogen.It as a result, can be cold by the 4th isolated gaseous state by two-stage compression Agent boil down to high-pressure gaseous cryogen.
According to an embodiment of the invention, the pressure of two-stage compression cryogen is not particularly restricted, and those skilled in the art can To make choice according to actual needs, according to a particular embodiment of the invention, the pressure of two-stage compression cryogen can be 2.5~ 5.0MPa(A).Inventor has found that influence of the split-compressor outlet pressure for system energy consumption is the knot of many-sided comprehensive function Fruit, raised trend after the presentation of system total energy consumption is first reduced as outlet pressure reduces, research find the component according to cryogen Difference, select 2.5~5.0MPa (A) outlet pressure it is the most economical.
According to an embodiment of the invention, secondary coolers 900 are cold with the import 901 of two-stage compression cryogen and the 5th liquid state Agent outlet 902, two-stage compression cryogen import 901 and two-stage compression cryogen outlet 802 are connected, and be suitable for by two-stage compression cryogen into Row two level cooling treatment, so as to obtain the 5th liquid state cryogen.It should be noted that those skilled in the art can basis Actual needs makes choice the condition of the two level cooling treatment, such as secondary coolers outlet temperature can be controlled 35~40 It is carried out at DEG C.
According to an embodiment of the invention, distributor 1000 has the 4th liquid refrigerant import 1001, the 5th liquid state cryogen Import 1002, liquid refrigerant outlet 1003 and gaseous state cryogen outlet 1004, the 4th liquid refrigerant import 1001 and the 4th liquid are cold Agent outlet 703 is connected, and the 5th liquid state cryogen import 1002 is connected with the 5th liquid state cryogen outlet 902, liquid refrigerant outlet 1003 and the outlet of gaseous state cryogen 1004 be connected respectively with the first liquid state cryogen import 203, and suitable for by the 4th liquid refrigerant with Gas-liquid separation is handled after 5th liquid state cryogen is mixed, so as to obtain liquid refrigerant and gaseous state cryogen, and by gained Liquid refrigerant and gaseous state cryogen are respectively fed to heat exchanger and are used as the first liquid state cryogen.
Liquefaction system suitable for different temperatures methane gas according to embodiments of the present invention passes through in the different positions of heat exchanger It puts and two methane gas imports is set, and on the methane gas conveying pipe between methane gas storage tank and methane gas import respectively Control valve is set, it can be according to the feeding temperature adjusting control valve of methane gas, so as to the methane gas stream to two methane gas imports Amount is adjusted so that the evaporation curve of cryogen and the cooling liquid curve of methane gas be most in heat exchanger at a temperature of different methane gas The matching of limits, and then can realize the maximization of heat exchanger heat exchange efficiency, and then the liquefaction efficiency of methane gas is improved, and Have the advantages that low energy consumption, variable working condition ability is strong, technological process is simple and investment is low, while singly followed using the throttling of cryogen single The technique of ring, short flow in ice chest, number of devices is few, characteristics of compact layout, compared with traditional multistage cooling liquid flow, reduces cold Cryo Equipment, instrument and pipeline in case reduce ice chest size, 30% investment, and refrigeration cycle are at least saved than traditional handicraft Compression power consumption is relatively low, and main heat exchanger and ice chest size are small, is conducive to the production domesticization of key equipment and the enlargement of liquefying plant.
With reference to figure 3, the liquefaction system suitable for different temperatures methane gas according to embodiments of the present invention further comprises delaying Rush tank 1100 and liquid phase pump 1200.
According to an embodiment of the invention, surge tank 1100 respectively with the first gaseous state cryogen outlet 205 and the 3rd gaseous state cryogen Import 501 is connected, and suitable for being supplied by the obtained in heat exchanger first gaseous state cryogen to stage compressor progress one stage of compression Before, the first gaseous state cryogen is supplied into surge tank in advance.Thus, it is possible to significantly improve the operation stability of liquefaction system.
According to an embodiment of the invention, liquid phase pump 1200 respectively with the 4th liquid refrigerant outlet 703 and the 4th liquid refrigerant Import 1001 is connected, and is driven into suitable for will obtain the 4th liquid refrigerant in knockout drum 700 in distributor 1000.
It is selected from as described above, the liquefaction system suitable for different temperatures methane gas according to embodiments of the present invention can have At least one the advantages of following:
Liquefaction system suitable for different temperatures methane gas according to embodiments of the present invention can be directed to the first of different temperatures Alkane gas feed state, by flow-rate adjustment, the feed inlet position that selects heat exchanger different, make methane gas cooling liquid curve with Azeotrope evaporation curve coincide to greatest extent, improves heat exchanger efficiency;
Cryogen level-one suitable for the liquefaction system of different temperatures methane gas throttling flow according to embodiments of the present invention More stages throttling saves Cryo Equipment, instrument and the pipeline in ice chest, 30% throwing is at least saved than traditional handicraft compared to simply Money, and power consumption is relatively low;
Liquefaction system suitable for different temperatures methane gas according to embodiments of the present invention shares heat using two heat exchangers Load is conducive to the production domesticization and enlargement of key equipment;
Liquefaction system suitable for different temperatures methane gas according to embodiments of the present invention makes full use of methane gas liquefaction to fill The existing technique and equipment of front end are put, carries out the precooling of methane gas, methane gas liquefying plant is avoided and newly goes up pre- cold flow and set It is standby, energy consumption is reduced, reduces investment.
In another aspect of the invention, the present invention proposes a kind of method of liquefied methane gas.Reality according to the present invention Example is applied, this method is so that being carried out suitable for the liquefaction system of different temperatures methane gas using described above.According to the present invention Specific embodiment, this method includes:Methane gas is supplied, heat exchange processing is carried out into the heat exchanger, so that the first Alkane gas and the first liquid state cryogen carry out heat exchange processing, to obtain the first gaseous state cryogen and liquefied methane gas;By described first Gaseous state cryogen, which is supplied into the stage compressor, carries out one stage of compression processing, to obtain one stage of compression cryogen;By described one Grade compression cryogen, which is supplied into the level-one cooler, carries out level-one cooling treatment, to obtain azeotrope;By the mixing Cryogen, which is supplied, carries out separating treatment into the knockout drum, to obtain the 4th gaseous state cryogen and the 4th liquid refrigerant;It will The 4th gaseous state cryogen, which is supplied into the split-compressor, carries out two-stage compression processing, to obtain two-stage compression cryogen; The two-stage compression cryogen is supplied into the secondary coolers and carries out two level cooling treatment, it is cold to obtain the 5th liquid state Agent;4th liquid refrigerant and the 5th liquid state cryogen are supplied into the distributor and mix laggard promoting the circulation of qi liquid point From to obtain liquid refrigerant and gaseous state cryogen, and the gaseous state cryogen and the liquid refrigerant being respectively fed to described change Hot device is used as the first liquid state cryogen.Inventor has found, by using the above-mentioned liquefaction suitable for different temperatures methane gas System can realize that the evaporation curve of cryogen and the cooling liquid curve of methane gas are maximum in heat exchanger at a temperature of different methane gas The matching of limit so as to realize the maximization of heat exchanger heat exchange efficiency, and then improves the liquefaction efficiency of methane gas, and has Have that low energy consumption, variable working condition ability is strong, technological process is simple and the low advantage of investment.It is it should be noted that above-mentioned for applicable In the method that the described feature and advantage of the liquefaction system of different temperatures methane gas are equally applicable to the liquefied methane gas, herein It repeats no more.
It is described in detail below with reference to the method for the liquefied methane gas of Fig. 4-5 pairs of embodiment of the present invention.According to the present invention Embodiment, this method includes:
S100:Methane gas is supplied into heat exchanger and carries out heat exchange processing
According to an embodiment of the invention, methane gas is supplied into heat exchanger and carries out heat exchange processing so that methane gas and the One liquid state cryogen carries out heat exchange processing, so as to obtain the first gaseous state cryogen and liquefied methane gas.
According to a particular embodiment of the invention, step S100 is carried out according to the following steps:
S110:First liquid state cryogen is supplied to first cold heat exchanger
According to an embodiment of the invention, the first liquid state cryogen is supplied to first cold heat exchanger, so as to obtain just gas Liquid refrigerant.A specific embodiment according to the present invention, the temperature of first liquid state cryogen can be -30~-70 degrees Celsius.
S120:First liquid state cryogen is supplied to whole cold heat exchanger
According to an embodiment of the invention, the first liquid state cryogen first cold heat exchanger obtained is supplied to whole cold heat exchanger, from And the second liquid refrigerant can be obtained.Another specific embodiment according to the present invention, the temperature of the second liquid refrigerant can be- 140~-165 degrees Celsius.
S130:Second liquid refrigerant is supplied to throttle valve
According to an embodiment of the invention, the second liquid refrigerant is supplied to throttle valve, it is cold so as to obtain whole liquid state Agent.A specific embodiment according to the present invention, the temperature of whole liquid state cryogen can be -145~-170 degrees Celsius, and pressure can Think 0.2~0.5MPa (A).
S140:The part supply of methane gas to whole cold heat exchanger and whole liquid state cryogen is exchanged heat
According to an embodiment of the invention, the part supply of methane gas to whole cold heat exchanger and whole liquid state cryogen are carried out Heat exchange, so as to cryogen and liquefied methane gas after being exchanged heat.
S150:Another part of methane gas is supplied and is exchanged heat into first cold heat exchanger with cryogen after heat exchange, and will be just Supply exchanges heat into whole cold heat exchanger with whole liquid state cryogen after cold methane gas is mixed with a part for methane gas
According to an embodiment of the invention, by another part of methane gas supply into first cold heat exchanger with cryogen after heat exchange into Row heat exchange, so as to obtain just cold methane gas and the first gaseous state cryogen, and by one of first cold methane gas and methane gas Divide after mixing to supply and exchange heat into whole cold heat exchanger with whole liquid state cryogen.A specific embodiment according to the present invention, The temperature of first cold methane gas can be -30~-70 degrees Celsius.
A specific embodiment according to the present invention is made just cold by the aperture for adjusting the first control valve, the second control valve The mixing temperature of a part for methane gas and methane gas, when mixing temperature is less than -70 degrees Celsius, turns the down at -30~-70 DEG C One control valve tunes up the second control valve so that most of methane gas is supplied to whole cold heat exchanger, and fraction methane gas is supplied to first Cold heat exchanger,
The temperature of another specific embodiment according to the present invention, first cold methane gas and the second methane gas is Celsius higher than -30 Degree, tunes up the first control valve, turns the second control valve down so that most of methane gas is supplied to first cold heat exchanger, fraction methane Gas is supplied to whole cold heat exchanger.As a result, by using the first cold heat exchanger that is connected with each other and whole cold heat exchanger, and by the first methane Gas import and the second methane gas import are separately positioned on just cold heat exchanger and whole cold heat exchanger, are conveyed by being arranged on methane gas The first control valve and the second control valve on pipeline, can be according to the feeding temperature adjusting control valve of methane gas, respectively to entering The methane gas flow of first cold heat exchanger and whole cold heat exchanger is adjusted so that cryogen in heat exchanger at a temperature of different methane gas Evaporation curve matches to greatest extent with the cooling liquid curve of methane gas, and then can realize the maximum of heat exchanger heat exchange efficiency Change, and then improve the liquefaction efficiency of methane gas, and with low energy consumption, variable working condition ability is strong, technological process is simple and investment Low advantage.
S200:First gaseous state cryogen is supplied into stage compressor and carries out one stage of compression processing
According to an embodiment of the invention, obtained first gaseous state cryogen is supplied into stage compressor and carries out level-one pressure Contracting is handled, so as to obtain one stage of compression cryogen.Gaseous state cryogen can be changed into the one of gas-liquid mixed by one stage of compression as a result, Grade compression cryogen.
According to an embodiment of the invention, the pressure of one stage of compression cryogen is not particularly restricted, and those skilled in the art can To make choice according to actual needs, according to a particular embodiment of the invention, the pressure of one stage of compression cryogen can be 1.0~ 2.0MPa(A).Inventor has found, if hypotony, split-compressor entrance tolerance will increase, and energy consumption is caused to increase, is thus existed In the range of the pressure ratio of stage compressor, stage compressor outlet pressure is improved as far as possible, it is favourable to reducing total compression work(and energy consumption.
S300:One stage of compression cryogen is supplied into level-one cooler and carries out level-one cooling treatment
According to one embodiment of present invention, one stage of compression cryogen is supplied into level-one cooler and carried out at level-one cooling Reason, so as to obtain azeotrope.It should be noted that those skilled in the art can be cold to the level-one according to actual needs But the condition handled makes choice, and level-one cooler outlet temperature can be controlled at 30~40 DEG C.
S400:Azeotrope is supplied into knockout drum and carries out separating treatment
According to an embodiment of the invention, azeotrope is supplied into knockout drum and carries out separating treatment, so as to Obtain the 4th gaseous state cryogen and the 4th liquid refrigerant.
S500:4th gaseous state cryogen is supplied into split-compressor and carries out two-stage compression processing
According to an embodiment of the invention, the 4th gaseous state cryogen is supplied into split-compressor and carries out two-stage compression processing, So as to obtain two-stage compression cryogen.It as a result, can be by the 4th isolated gaseous state cryogen boil down to by two-stage compression Liquid refrigerant.
According to an embodiment of the invention, the pressure of two-stage compression cryogen is not particularly restricted, and those skilled in the art can To make choice according to actual needs, according to a particular embodiment of the invention, the pressure of two-stage compression cryogen can be 2.5~ 5.0MPa(A).Inventor has found that influence of the split-compressor outlet pressure for system energy consumption is the knot of many-sided comprehensive function Fruit, raised trend after the presentation of system total energy consumption is first reduced as outlet pressure reduces, research find the component according to cryogen Difference, select 2.5~5.0MPa (A) the most economical.
S600:Two-stage compression cryogen is supplied into secondary coolers and carries out two level cooling treatment
According to an embodiment of the invention, two-stage compression cryogen is supplied into secondary coolers and carries out two level cooling treatment, So as to obtain the 5th liquid state cryogen.It should be noted that those skilled in the art can according to actual needs to this two The condition of grade cooling treatment makes choice, and secondary coolers outlet temperature can be controlled at 30~40 DEG C.
S700:It is carried out after 4th liquid refrigerant and the 5th liquid state cryogen are supplied into distributor mixing at gas-liquid separation Reason, and liquid refrigerant and gaseous state cryogen are supplied to heat exchanger as the first liquid state cryogen
According to an embodiment of the invention, after the 4th liquid refrigerant and the 5th liquid state cryogen being supplied into distributor mixing Gas-liquid separation is carried out, so as to obtain liquid refrigerant and gaseous state cryogen, and liquid refrigerant and gaseous state cryogen are supplied to heat exchange Device is used as the first liquid state cryogen.
The method of liquefied methane gas according to embodiments of the present invention is by using above-mentioned suitable for different temperatures methane gas Liquefaction system can realize at a temperature of different methane gas the evaporation curve of cryogen and the cooling liquid curve of methane gas in heat exchanger It matches to greatest extent, so as to realize the maximization of heat exchanger heat exchange efficiency, and then improves the liquefaction efficiency of methane gas, and And have the advantages that low energy consumption, variable working condition ability is strong, technological process is simple and investment is low.
According to an embodiment of the invention, the first gaseous state cryogen is being supplied into stage compressor progress one stage of compression processing Before, the first gaseous state cryogen is supplied into surge tank in advance.Thus, it is possible to significantly improve the operation stability of liquefaction system.
According to an embodiment of the invention, liquid phase pump may be employed and be driven into the 4th liquid refrigerant is obtained in knockout drum In distributor.
Below with reference to specific embodiment, present invention is described, it is necessary to which explanation, these embodiments are only to describe Property, without limiting the invention in any way.
Embodiment
Methane gas is handled using the liquefaction system suitable for different temperatures methane gas of Fig. 1~3 of the present invention, In, the composition of cryogen is:The nitrogen of 6V%, the methane of 27.6V%, the ethylene of 31.3V%, 17.5V% propane and The isopentane of 17.6V%, the composition of methane gas are:The methane of 96.4V%, the ethane of 1.5V%, 1.3V% carbon monoxide, The hydrogen of 0.3V% and the nitrogen of 0.5V%, the temperature of methane gas is -20 DEG C, the first control valve opening 30~40%, second Control valve opening 50~60%, the temperature of first liquid state cryogen is -30~-70 degrees Celsius, the temperature of the second liquid refrigerant for - 140~-170 degrees Celsius, the temperature of whole liquid refrigerant is -135~-190 degrees Celsius, and pressure is 0.2~0.5MPa (A), just cold The temperature of methane gas is -25~-45 degrees Celsius, and the pressure of one stage of compression cryogen is 1.0~2.0MPa (A), two-stage compression cryogen Pressure be 2.5~5.0MPa (A).The composition of obtained liquefied methane gas is the methane of 96.7V%, the ethane of 1.8V%, The carbon monoxide of 1.1V% and the hydrogen of 0.4V%.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show The description of example " or " some examples " etc. means specific features, structure, material or the spy for combining the embodiment or example description Point is contained at least one embodiment of the present invention or example.In the present specification, schematic expression of the above terms is not It must be directed to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be in office It is combined in an appropriate manner in one or more embodiments or example.In addition, without conflicting with each other, the skill of this field Art personnel can tie the different embodiments described in this specification or example and different embodiments or exemplary feature It closes and combines.
Although the embodiment of the present invention has been shown and described above, it is to be understood that above-described embodiment is example Property, it is impossible to limitation of the present invention is interpreted as, those of ordinary skill in the art within the scope of the invention can be to above-mentioned Embodiment is changed, changes, replacing and modification.

Claims (15)

1. a kind of liquefaction system suitable for different temperatures methane gas, which is characterized in that including:
Methane gas storage tank;
Heat exchanger, the heat exchanger have the first methane gas import, the second methane gas import, the first liquid state cryogen import, the Two liquid state cryogen imports, the outlet of the first gaseous state cryogen, the outlet of the second liquid refrigerant and liquefied methane gas outlet, first first The import of alkane gas, the first liquid state cryogen import and the first gaseous state cryogen outlet are arranged on the front end of the heat exchanger, The second methane gas import is arranged in the middle part of the heat exchanger, the second liquid state cryogen import and second liquid are cold Agent, which exports, is arranged on the end of the heat exchanger, the first methane gas import and the second methane gas import respectively with it is described Methane gas storage tank is connected, and in the methane gas storage tank and the first methane gas import and the second methane gas import The first control valve and the second control valve are respectively arranged on methane gas conveying pipe, the second liquid state cryogen import passes through cold Agent pipeline is connected with second liquid refrigerant outlet, and throttle valve is provided on the cryogen pipeline;
Liquefied pot, the liquefied pot are connected with liquefied methane gas outlet;
There is the 3rd gaseous state cryogen import and one stage of compression cryogen to export for stage compressor, the stage compressor, and the described 3rd The import of gaseous state cryogen is connected with the first gaseous state cryogen outlet;
There is the import of one stage of compression cryogen and azeotrope to export for level-one cooler, the level-one cooler, the one stage of compression Cryogen import is connected with one stage of compression cryogen outlet;
Knockout drum, the knockout drum have azeotrope import, the outlet of the 4th gaseous state cryogen and the 4th liquid refrigerant Outlet, the azeotrope import are connected with azeotrope outlet;
There is the 4th gaseous state cryogen import and two-stage compression cryogen to export for split-compressor, the split-compressor, and the described 4th The import of gaseous state cryogen is connected with the 4th gaseous state cryogen outlet;
There is the import of two-stage compression cryogen and the 5th liquid state cryogen to export for secondary coolers, the secondary coolers, and described two Grade compression cryogen import is connected with two-stage compression cryogen outlet;
Distributor, the distributor are gentle with the 4th liquid refrigerant import, the 5th liquid state cryogen import, liquid refrigerant outlet State cryogen exports, and the 4th liquid refrigerant import is connected with the 4th liquid refrigerant outlet, the 5th liquid state cryogen The outlet of import and the 5th liquid state cryogen is connected, the gaseous state cryogen outlet and the liquid refrigerant export respectively with it is described First liquid state cryogen import is connected;
Surge tank, the surge tank are connected respectively with the first gaseous state cryogen outlet and the 3rd gaseous state cryogen import;
Liquid phase pump, the liquid phase pump are connected respectively with the 4th liquid refrigerant outlet and the 4th liquid refrigerant import,
Wherein, the heat exchanger includes first cold heat exchanger and whole cold heat exchanger, the just cold heat exchanger have after heat exchange cryogen into Mouth, the outlet of first liquid state cryogen and just cold methane gas outlet, after the end cold heat exchanger is with first liquid state cryogen import, heat exchange Cryogen exports and first cold methane gas import, after the heat exchange cryogen import be connected with cryogen outlet after the heat exchange, the first gas Liquid refrigerant is exported to be connected with the just liquid state cryogen import, the just cold methane gas outlet and the second methane gas import Respectively with it is described just cold methane gas import be connected, and the first methane gas import, the first liquid state cryogen import and The first gaseous state cryogen outlet is arranged on the just cold heat exchanger, the second liquid state cryogen import and second liquid The outlet of state cryogen is arranged on the whole cold heat exchanger.
2. system according to claim 1, which is characterized in that by adjusting first control valve and second control The aperture of valve, the mixing temperature for controlling just cold methane gas and the second methane gas is -30~-70 degrees Celsius.
3. system according to claim 2, which is characterized in that when the mixing temperature is less than -70 degrees Celsius, turn institute down The first control valve is stated, tunes up second control valve.
4. system according to claim 3, which is characterized in that when the mixing temperature is higher than -30 degrees Celsius, tune up institute The first control valve is stated, turns second control valve down.
The first 5. a kind of liquefaction system according to any one of claims 1 to 4 suitable for different temperatures methane gas liquefies The method of alkane gas, which is characterized in that including:
Methane gas is supplied, heat exchange processing is carried out into the heat exchanger, so that the methane gas and the first liquid state cryogen Heat exchange processing is carried out, to obtain the first gaseous state cryogen and liquefied methane gas;
The first gaseous state cryogen is supplied into the stage compressor and carries out one stage of compression processing, to obtain one stage of compression Cryogen;
The one stage of compression cryogen is supplied into the level-one cooler and carries out level-one cooling treatment, it is cold to obtain mixing Agent;
The azeotrope is supplied, separating treatment is carried out into the knockout drum, to obtain the 4th gaseous state cryogen and Four liquid refrigerants;
The 4th gaseous state cryogen is supplied into the split-compressor and carries out two-stage compression processing, to obtain two-stage compression Cryogen;
The two-stage compression cryogen is supplied into the secondary coolers and carries out two level cooling treatment, to obtain the 5th gas-liquid State cryogen;
4th liquid refrigerant and the 5th liquid state cryogen are supplied into the distributor and mix laggard promoting the circulation of qi liquid point From to obtain liquid refrigerant and gaseous state cryogen, and the gaseous state cryogen and the liquid refrigerant being respectively fed to described change Hot device is used as the first liquid state cryogen.
6. according to the method described in claim 5, it is characterized in that, heat exchange processing is carried out according to the following steps:
The first liquid state cryogen is supplied to the just cold heat exchanger, to obtain just liquid state cryogen;
The just liquid state cryogen is supplied to the whole cold heat exchanger, to obtain the second liquid refrigerant;
Second liquid refrigerant is supplied to the throttle valve, to obtain whole liquid state cryogen;
The part supply of the methane gas to the whole cold heat exchanger and the whole liquid state cryogen is exchanged heat, so as to Cryogen and liquefied methane gas after to heat exchange;
Another part of the methane gas is supplied and is exchanged heat into the just cold heat exchanger with cryogen after the heat exchange, so as to Obtain just cold methane gas and the first gaseous state cryogen, and will the just cold methane gas and the methane gas it is a part of mix after Supply exchanges heat into the whole cold heat exchanger with the whole liquid state cryogen.
7. according to the method described in claim 6, it is characterized in that, by adjusting first control valve and second control The aperture of valve, the mixing temperature for controlling the just cold methane gas and a part for the methane gas is -30~-70 degrees Celsius.
8. the method according to the description of claim 7 is characterized in that when the mixing temperature is less than -70 degrees Celsius, institute is turned down The first control valve is stated, tunes up second control valve, so that most of methane gas is supplied to the whole cold heat exchanger, small portion Point methane gas is supplied to the just cold heat exchanger.
9. the method according to the description of claim 7 is characterized in that when the mixing temperature is higher than -30 degrees Celsius, institute is tuned up The first control valve is stated, turns second control valve down, so that most of methane gas is supplied to the just cold heat exchanger, small portion Point methane gas is supplied to the whole cold heat exchanger.
10. according to the method described in claim 6, it is characterized in that, the temperature of the just liquid state cryogen is taken the photograph for -30~-70 Family name's degree.
11. according to the method described in claim 6, it is characterized in that, the temperature of second liquid refrigerant is -140~-165 Degree Celsius.
12. according to the method described in claim 6, it is characterized in that, the temperature of the end liquid state cryogen is -145~-170 Degree Celsius, pressure is 0.2~0.5MPa (A).
13. the method according to claim 6 or 7, which is characterized in that the temperature of the just cold methane gas is taken the photograph for -30~-70 Family name's degree.
14. according to the method described in claim 5, it is characterized in that, the pressure of the two-stage compression cryogen is 2.5~5.0MPa (A)。
15. according to the method described in claim 5, it is characterized in that, the first liquid state cryogen contains:
The nitrogen of 5~10% parts by volume;
The methane of 20~30% parts by volume;
The ethylene of 25~35% parts by volume;
The propane of 10~20% parts by volume;And
The isopentane of 10~20% parts by volume.
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