CN105649712A - Black smoke purifying silencer - Google Patents

Black smoke purifying silencer Download PDF

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Publication number
CN105649712A
CN105649712A CN201510998157.2A CN201510998157A CN105649712A CN 105649712 A CN105649712 A CN 105649712A CN 201510998157 A CN201510998157 A CN 201510998157A CN 105649712 A CN105649712 A CN 105649712A
Authority
CN
China
Prior art keywords
closure bar
housing
anger
shell
air intake
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510998157.2A
Other languages
Chinese (zh)
Inventor
莫志远
蒋旭东
丁光金
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HEFEI BAUFAR POWER TECHNIQUE Co Ltd
Original Assignee
HEFEI BAUFAR POWER TECHNIQUE Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HEFEI BAUFAR POWER TECHNIQUE Co Ltd filed Critical HEFEI BAUFAR POWER TECHNIQUE Co Ltd
Priority to CN201510998157.2A priority Critical patent/CN105649712A/en
Publication of CN105649712A publication Critical patent/CN105649712A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N1/00Silencing apparatus characterised by method of silencing
    • F01N1/08Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling
    • F01N1/082Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling the gases passing through porous members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/0807Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2570/00Exhaust treating apparatus eliminating, absorbing or adsorbing specific elements or compounds
    • F01N2570/10Carbon or carbon oxides

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Exhaust Silencers (AREA)
  • Processes For Solid Components From Exhaust (AREA)

Abstract

The invention discloses a black smoke purifying silencer which comprises a silencer body. The silencer body comprises a shell, a first closing block, a second clocking block, an air inlet shell and an air outlet shell. The first closing block is close to an air inlet pipe. The second closing block is close to an exhaust pipe. The two ends of the air inlet shell and the two ends of the air outlet shell are fixed to the inner side of the first closing block and the inner side of the second closing block. The air inlet shell is arranged in the air outlet shell. Air outlet holes are formed in the surface of the air inlet shell and the surface of the air outlet shell. A plurality of exhaust holes which are evenly distributed are formed in the second closing block. An air inlet hole is formed in the first closing block. The exhaust holes are formed in the outer side of the air outlet shell. The position between the air inlet shell and the air outlet shell is filled with a spherical carrier. The diameter of the spherical carrier is larger than that of the air outlet holes. The black smoke purifying silencer is ingenious in structure, capable of greatly purifying carbon smoke particles in tail gas of a forklift and capable of protecting the working environment.

Description

A kind of black cigarette purifying muffler
Technical field
The present invention relates to automobile exhaust gas purifying installation, specifically a kind of black cigarette purifying muffler.
Background technology
Particulate matter (PM) is one of primary air pollutant of Chinese city, is seriously detrimental to health. Research shows, distance between the corresponding residence of the sickness rate of respiratory tract disease and highway changes and changes, obviously weaken along the asthmatic patient pulmonary function of diesel powered bus and the walking of diesel fork lift trucks route, and live in the risk that the distance resident of traffic major trunk roads less than 50 meters suffer from arteriosteogenesis and increase by 60%. Diesel vehicle is granular material discharged and causes personnel to expose the most important source of risk. According to 2012 " China's Motor Vehicle Pollution Prevention annual report ", the PM of whole nation emission of diesel engine accounted for the national vehicular emission PM62.1 in more than 90%, 2011 ten thousand tons of automobile PM total emission volumn, wherein emission of diesel engine 590,000 tons. A research of 2005 shows, the diameter that land transportation produces is less than the superfine particulate matter of 300r, accounts for the 36% of total amount, and by land in traffic, the ratio of diesel vehicle contribution is 46%.
For diesel fork lift trucks, black smog fork truck discharging waste gas is emitted to choke highly seasoned when fork truck opens, fork truck noise in operating affects greatly and seriously quality product, and the black cigarette of fork truck discharge seriously affects the healthy of truck driver and Working environment, is therefore badly in need of the exhaust emissions to fork truck and controls.
Summary of the invention
It is an object of the invention to provide a kind of black cigarette purifying muffler, significantly purify the carbon soot particles in fork truck tail gas, protection Working environment.
It is an object of the invention to be achieved through the following technical solutions:
A kind of black cigarette purifying muffler, comprise muffler body, muffler body comprises housing, closure bar one, closure bar two, air intake casing and housing of giving vent to anger, housing is divided into three parts by closure bar one and closure bar two, closure bar one is near the inlet mouth of muffler body, closure bar two is near the venting port of muffler body, the two ends of air intake casing and housing of giving vent to anger all are fixed on inside closure bar one and closure bar two, air intake casing is arranged on enclosure interior of giving vent to anger, air intake casing and air inlet housing surface are provided with production well, closure bar two is provided with multiple equally distributed venting hole, closure bar one is provided with an air inlet port, venting hole is arranged on hull outside of giving vent to anger, air intake casing, give vent to anger housing, close block one and closure bar two forms spheroid carrier and fills chamber, spheroid carrier is filled and is filled spheroid carrier in chamber, the diameter of spheroid carrier is greater than the diameter of production well.
Preferably, production well annular is arranged on air intake casing (34) and housing of giving vent to anger (33) both sides.
Black cigarette purifying muffler utilizes the capillary channel interception engines tail channel black cigarette of the gap between spheroid carrier and spheroid carrier itself.
Useful effect:
That loads in the closed cavity of the closure bar one of the present invention, closure bar two, air intake casing and housing of giving vent to anger composition is spheroid carrier but not the carrier structures such as DPF, DOC, POC, as DPF wall-flow type honeycomb substrate, carbon granule latch up phenomenon can not occur and cause the engine can not normal operation, the honeycomb substrates such as DPF or POC need regular manual type take out and adopt High Temperature Furnaces Heating Apparatus heating, pressurized air blow down foreign matter algorithm, the present invention is without the need to regularly heating cleaning. Only needing the annual loss part spheroid carrier that regularly adding portion causes because of collision, specifically look service condition and check once every half a year, nominal situation lower 1 year needs add once. The present invention reduces outside huge black cigarette trap structure, more safely, add the aesthetic property of outward appearance, decrease maintenance workload, be comparatively speaking more applicable to fork truck and use.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present invention.
Fig. 2 is that B-B of the present invention is to sectional view.
Fig. 3 is sectional view of the present invention.
Fig. 4 is embodiment of the present invention vertical view.
Fig. 5 is embodiment of the present invention front view.
Fig. 6 is embodiment of the present invention left view.
Fig. 7 is embodiment of the present invention A direction view.
Fig. 8 is another embodiment of the present invention schematic diagram.
Embodiment
Below in conjunction with accompanying drawing, embodiments of the invention are described in detail, but the multitude of different ways that the present invention can be defined by the claims and cover is implemented.
The present invention discloses a kind of black cigarette purifying muffler, it is used for purifying engine tail gas, it is described with the embodiment of a kind of band vapor pipe and inlet pipe below, as shown in Fig. 1��Fig. 7, black cigarette purifying muffler comprises muffler body 3, inlet pipe 1, vapor pipe 5, air inlet leg 2, exhaust leg 4, stiffening plate 1 and stiffening plate 27, inlet pipe 1 and air inlet leg 2 are arranged on muffler body 3 side, vapor pipe 5 and exhaust leg 4 are arranged on another side of muffler body 3, muffler body 3 comprises housing 31, closure bar 1, closure bar 2 36, air intake casing 34 and housing 33 of giving vent to anger, housing 31 is divided into three parts by closure bar 1 and closure bar 2 36, closure bar 1 is near inlet pipe 1, closure bar 2 36 is near vapor pipe 5, the two ends of air intake casing 34 and housing 33 of giving vent to anger all are fixed on inside closure bar 1 and closure bar 2 36, it is inner that air intake casing 34 is arranged on housing 33 of giving vent to anger, air intake casing 34 and housing 33 surface of giving vent to anger are provided with production well, closure bar 2 36 is provided with multiple equally distributed venting hole 35, closure bar 1 is provided with an air inlet port, venting hole 35 is arranged on outside housing 33 of giving vent to anger, air intake casing 34 and give vent to anger and fill spheroid carrier 37 between housing 33, the diameter of spheroid carrier is greater than the diameter of production well, strong plate 1 is arranged on muffler body 3 and inlet pipe 1 junction, stiffening plate 27 is arranged on muffler body 3 and vapor pipe 5 junction.
Fig. 8 is the black cigarette purifying muffler vertically arranged, this sourdine also can significantly purify the carbon soot particles in fork truck tail gas, protection Working environment.
Production well annular is arranged on air intake casing 34 and housing 33 both sides of giving vent to anger.
The present invention utilizes the capillary channel interception engines tail channel black cigarette of the gap between spheroid carrier and spheroid carrier itself.
Gas flow direction is as shown in Figure 3.
Tail gas enters muffler body by inlet pipe, the closed cavity of closure bar one, closure bar two and air intake casing composition is entered by the air inlet port in closure bar one, then the production well on air intake casing enters the closed cavity of closure bar one, closure bar two, air intake casing and housing of giving vent to anger composition, adsorbed by spheroid carrier herein, absorbing SOF soot harmful in tail gas, the present invention can adsorb the carbon soot particles of more than 80%.
Needs are oxidized normal carbon (following use C represents) under 600 degrees Celsius, but the present invention utilizes the NO in tail gas2, make the C particle can be oxidized at about 250 DEG C, tail gas from exhaust pipe used heat reaches 350 DEG C, it is possible to meet C particle removal.
The present invention and existing sourdine is utilized to carry out test contrast, specific as follows:
Adopt accurate tasimeter to measure exhaust back pressure, adopt two measuring apparatus of smoke (1# cigarette degree instrument and 2# cigarette degree instrument) to measure the cigarette degree of two sourdine.
Test conditions is: inlet air temperature is 8 DEG C, and intake pressure is 103.4kpa.
Test carrier is fork truck of making a concerted effort.
Cigarette degree is measured 3 groups of data, and each group of data are with idling 3S, and 12S is a circulation at full speed, and measuring result is as follows:
1, existing sourdine
The cigarette degrees of data that 1# cigarette degree instrument is measured
The cigarette degrees of data that 2# cigarette degree instrument is measured
Exhaust back pressure data (data of record are maximum value)
2, the present invention and black cigarette purifying muffler
The cigarette degrees of data that 1# cigarette degree instrument is measured
The cigarette degrees of data that 2# cigarette degree instrument is measured
Exhaust back pressure data (data of record are maximum value)
Conclusion (of pressure testing):
The present invention is compared with existing sourdine, and cigarette degree can optimize 80%, and except back pressure has smaller difference in the idling state, rest working conditions is basically identical.

Claims (3)

1. a black cigarette purifying muffler, comprise muffler body (3), it is characterized in that, muffler body (3) comprises housing (31), closure bar one (32), closure bar two (36), air intake casing (34) and housing of giving vent to anger (33), housing (31) is divided into three parts by closure bar one (32) and closure bar two (36), closure bar one (32) is near the inlet mouth of muffler body (3), closure bar two (36) is near the venting port of muffler body (3), the two ends of air intake casing (34) and housing of giving vent to anger (33) are all fixed on closure bar one (32) and closure bar two (36) inner side, it is inner that air intake casing (34) is arranged on housing of giving vent to anger (33), air intake casing (34) and housing of giving vent to anger (33) surface are provided with production well, closure bar two (36) is provided with multiple equally distributed venting hole (35), closure bar one (32) is provided with an air inlet port, venting hole (35) is arranged on housing of giving vent to anger (33) outside, air intake casing (34), give vent to anger housing (33), close block one (32) and closure bar two (36) composition spheroid carrier filling chamber, spheroid carrier is filled and is filled spheroid carrier in chamber, the diameter of spheroid carrier is greater than the diameter of production well.
2. a kind of black cigarette purifying muffler according to claim 1, it is characterised in that, production well annular is arranged on air intake casing (34) and housing of giving vent to anger (33) both sides.
3. a kind of black cigarette purifying muffler according to claim 1, it is characterised in that, utilize the capillary channel interception engines tail channel black cigarette of the gap between spheroid carrier and spheroid carrier itself.
CN201510998157.2A 2015-12-25 2015-12-25 Black smoke purifying silencer Pending CN105649712A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510998157.2A CN105649712A (en) 2015-12-25 2015-12-25 Black smoke purifying silencer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510998157.2A CN105649712A (en) 2015-12-25 2015-12-25 Black smoke purifying silencer

Publications (1)

Publication Number Publication Date
CN105649712A true CN105649712A (en) 2016-06-08

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Family Applications (1)

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CN201510998157.2A Pending CN105649712A (en) 2015-12-25 2015-12-25 Black smoke purifying silencer

Country Status (1)

Country Link
CN (1) CN105649712A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111794830A (en) * 2020-08-06 2020-10-20 福州隆鹃电子科技有限公司 Purifier of automobile exhaust particulate matter and harmful gas

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2400584Y (en) * 1999-12-24 2000-10-11 周丰亨 Vehicle exhaust purifying silencer
US20030106310A1 (en) * 2001-11-22 2003-06-12 Shusheng Li Vortex device and system for treating exhaust gas from internal combustion engine
CN201778861U (en) * 2010-08-23 2011-03-30 杭州普菲科空分设备有限公司 Flow around type silencer
CN103195541A (en) * 2013-04-24 2013-07-10 侯关荣 Environment-friendly automobile silencer filter and silencing and filtering method thereof
CN205260095U (en) * 2015-12-25 2016-05-25 合肥宝发动力技术有限公司 Black cigarette purifies silencer

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2400584Y (en) * 1999-12-24 2000-10-11 周丰亨 Vehicle exhaust purifying silencer
US20030106310A1 (en) * 2001-11-22 2003-06-12 Shusheng Li Vortex device and system for treating exhaust gas from internal combustion engine
CN201778861U (en) * 2010-08-23 2011-03-30 杭州普菲科空分设备有限公司 Flow around type silencer
CN103195541A (en) * 2013-04-24 2013-07-10 侯关荣 Environment-friendly automobile silencer filter and silencing and filtering method thereof
CN205260095U (en) * 2015-12-25 2016-05-25 合肥宝发动力技术有限公司 Black cigarette purifies silencer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111794830A (en) * 2020-08-06 2020-10-20 福州隆鹃电子科技有限公司 Purifier of automobile exhaust particulate matter and harmful gas

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C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
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Application publication date: 20160608

RJ01 Rejection of invention patent application after publication