A kind of waste colour raw material powder and its application
Technical field
The present invention relates to a kind of waste colour raw material powder and its applications, and in particular to a kind of that building, industrial solid give up
Waste colour raw material powder and its application is made in gurry.
Background technique
With industrialization, the acceleration of urbanization process, there are a large amount of building, industrial solid castoff to generate every year, packet
Useless brick, barren rock, waste concrete, waste fly ash and SILICA FUME waste etc. are included.Main methods of the country to construction waste
It is without any processing, directly by under its air storage or landfill, this way of recycling is simple and convenient, but causes to occupy big
Soil is measured, and most of these a large amount of building, industrial solid castoffs are in alkalinity, and complex in composition, seriously destroy soil
Structure causes ground settlement, causes serious environmental pollution.Therefore, how to administer and comprehensively utilize these buildings, industrial solid
Waste, increasingly by the attention of each side and care.
Currently, with the sustainable propulsion of building trade, building, industrial solid castoff recycle it is increasingly wider
It is general, but no change has taken place for action mode when recycling itself for most waste materials.For example, the prior art
CN200710028107.7 discloses the method for processing and the regeneration of building castoff, its treatment process are as follows: 1, type
Sorting and impurity are rejected;2, it is crushed or mills;3, high-quality recycled fine aggregate is sieved;4, levigate to regenerate fine powder material.
CN201110099049.3 discloses a kind of integrated conduct method of building waste, its treatment process are as follows: 1, rubbish early period
Sorting;2, it is crushed;3, it cleans, recycle;4, fine grinding;5, curing process.Therefore, explore that change a kind of building, industrial solid discarded
The waste colour raw material powder of object action mode itself has important preferably to utilize the purposes for playing various wastes
Industrial value.
Summary of the invention
The technical problem to be solved by the invention is to provide a kind of waste colour raw material powder that dispersibility is excellent and its answer
With can turn waste into wealth preferably using the purposes for playing various wastes, solve the pollution problem of waste.
The present invention solve its technical solution the technical solution adopted is that, a kind of waste colour raw material powder, can by with
Lower step is made:
(1) waste pre-processes: if building, industrial solid castoff are useless brick, useless watt, barren rock or when waste concrete, packet
Include following steps: a, first by manual sorting building, industrial solid castoff tentatively screened out, waste convey pass through
Grid device is screened again, and the waste of different components, color is carried out sorting classification, obtains recyclable waste;
B, then cleaning, drying, after drying moisture content 5% (preferably 2~3%) below;C, partial size is then broken by crusher
Then the particle of≤25mm (preferably 2~15mm) is machined to the colour of partial size≤40 μm (preferably 15~30 μm) by grinding
Grinding material;If building, industrial solid castoff are waste fly ash or slag, step c is only included;If building, industrial solid are useless
Gurry is SILICA FUME, then is not required to carry out waste pretreatment.
(2) surface is modified: under the premise of keeping pretreatment building, industrial solid castoff originality energy, being changed using surface
Property agent carry out that surface is modified to it, the surface modifier dosage be pretreatment build, industrial solid castoff quality 0.1~
3% (preferably 0.2~1%), the effect of surface modifier is to carry out surface to it to be modified, special with the physical chemistry for improving its surface
Property, so that it is approached the surface characteristic of matrix, its dispersibility in the base is improved, to improve the mechanical property and synthesis of material
Performance, and colored grinding material granularity is thinner, and specific surface area is bigger, and the dosage of surface modifier is bigger.
(3) pH value is debugged: since building, industrial solid waste are essentially basic matterial, need to will be changed obtained in step (2)
Property building, industrial solid castoff carry out PH debugging, pH value control between 8~9 to get waste colour raw material powder.
Further, in step (1), the drying equipment be hot-blast stove or online dry device, moisture control 2~3% with
Under;The crusher is jaw crusher or cone crusher, is broken into the particle of 2~15mm of partial size;The flour mill is roller
Press or Vertical Mill are processed into the colored grinding material that partial size is 15~30 μm.
Further, in step (2), the surface modifier is selected from silane coupling agent, titanate coupling agent, Aluminate coupling
Agent, zirconium ester coupling agent or stearic acid, dosage are the 0.2% of grinding material quality.
The present invention further solve its technical solution the technical solution adopted is that, a kind of waste colour raw material powder exists
Prepare the application in colour-wash.
At low cost, simple process of the invention, product diversity have a wide range of application, and not only maximumlly taxonomic revision goes out not
Congener material improves classification effectiveness, and building, industrial solid castoff is turned waste into wealth, and solves waste
Pollution problem is conducive to environmental protection, has apparent social benefit.Meanwhile utilizing the waste colour raw material powder of the present invention
The waste colour raw material powder coating application space of preparation is extensive, and application property is good, and film quality is good, water resistance, alkali resistance, water-fast
The features such as property is functional, and added value is high, great application value.
Specific embodiment
The present invention is further illustrated below with reference to embodiment.
Embodiment 1: the preparation of the brick-red raw material powder of common brick
1, waste sorting, recycling: recyclable waste is chosen, first with building solid castoff materials for wall common brick
For, impurity timber, metal object and mortar are screened out by manual sorting, obtain recyclable waste common brick fragment,
Cleaning is carried out to it;
2, it cleans, is dry: recyclable waste common brick fragment being cleaned, and is dried by online baker, drying
Moisture content is below 2~3% after dry, wherein online dry device, reference can be made to the utility model of CN201420333632.5 is " a kind of
Online dry device " provided in online dry device.
3, crushing and grinding: by the common brick fragment after drying by jaw crusher, it is broken into the common brick that partial size is 2~15mm
After particle, reuses Vertical Mill and carry out grinding, be processed into 30 μm of brick toner abrasive material.
4, surface is modified: carrying out surface to common brick toner abrasive material using titanate coupling agent and is modified, titanate coupling agent is used
Amount is the 0.2% of common brick toner abrasive material quality.
5, pH value is debugged: carrying out PH debugging to common brick toner abrasive material, pH value controls between 8~9, and output common brick is brick-red
Raw material powder.
Embodiment 2: the preparation of Huang rust stone golden yellow raw material powder
1, waste sorting, recycling: choosing recyclable waste first, with building solid castoff stone curtain wall Huang rust
For stone, impurity silicone adhesive, metal object and mortar are screened out by manual sorting, obtain recyclable waste Huang rust stone
Fragment.
2, it cleans, is dry: recyclable waste Huang rust stone fragment being cleaned, and is dried online, it is aqueous after drying
Divide below 2~3%.
3, crushing and grinding: by the yellow rust stone fragment after drying by jaw crusher, being broken into partial size is the≤Huang of 20mm
It becomes rusty after stone particle, reuses ball mill and carry out grinding, be processed into 40 μm of golden yellow grinding material.
4, surface is modified: carrying out surface to golden yellow grinding material using titanate coupling agent and is modified, titanate coupling agent is used
Amount is the 0.25% of golden yellow grinding material quality.
5, pH value is debugged: carrying out PH debugging to golden yellow grinding material, pH value controls between 8~9, and it is golden yellow to export yellow rust stone
Chromogen feed powder.
Embodiment 3: the preparation of flyash grey raw material powder
1, waste crushing and grinding: choosing recyclable waste first, (is fired from coal with industrial solid castoff flyash
The fine ash that catching is got off in flue gas after burning is known as flyash, and flyash is the primary solids waste of coal-burning power plant's discharge) for,
Because of flyash drying and without other impurities, the step of sorting recycling, cleaning, drying needn't be carried out, directly by dry flyash
Grinding is carried out using Vertical Mill, is processed into 15 μm of gray powder abrasive material.
2, surface is modified: carrying out surface to gray powder abrasive material using silane coupling agent and is modified, silane coupling agent dosage is ash
The 1% of toner abrasive material quality.
3, pH value is debugged: carrying out PH debugging to gray powder abrasive material, pH value controls between 8~9, exports flyash ash chromogen
Feed powder.
Embodiment 4: the preparation of SILICA FUME canescence raw material powder
1, surface is modified: choosing recyclable waste, first with industrial solid castoff SILICA FUME (industrial silicon and ferrosilicon
During high melt, it is known as SILICA FUME with the dust that exhaust gas escapes) for, because SILICA FUME average grain diameter is about 0.3 μm, do
It is dry and without other impurities, carry out that surface is modified, and zirconium ester coupling agent dosage is to canescence SILICA FUME using zirconium ester coupling agent
The 0.5% of canescence SILICA FUME quality.
2, pH value is debugged: carrying out PH debugging to canescence SILICA FUME, pH value controls between 8~9, and output SILICA FUME is greyish white
Chromogen feed powder.
Embodiment 5: the application of waste colour raw material powder
1, the preparation of building, industrial solid castoff colour raw material powder coating
(1) first by water, dispersing agent, wetting agent, defoaming agent, coalescing agent, 90% propylene glycol pour into beaker, with
1000r/min high-speed stirred 15~20 minutes;
(2) titanium dioxide, powdered whiting, waste colour raw material powder, kaolin, wollastonite in powder, high-speed stirred is so added
It is allowed to be uniformly dispersed, no agglomeration;
(3) after then grinding solution obtained in step (2) 30 minutes at revolution 2000r/min, filtering must be filtered
Liquid;
(4) then using the pH value of acid-base modifier adjusting coating between 8~9, stirring 30 minutes is then continued to;
(5) it is eventually adding base-material, defoaming agent, levelling agent, preservative, remaining propylene glycol is added after stirring, then is slow inwards
Slow addition mill base, thickener, high-speed stirred 30 minutes;
(6) it is qualified to examine, discharging to get.
Table 1 is building, industrial solid castoff colour raw material powder coating formula
Wherein, 1# product: auxiliary agent (levelling agent 1%, dispersing agent 1%, wetting agent 1%, defoaming agent 1%, coalescing agent
0.5%, propylene glycol 0.3%. thickener 0.1%, acid-base modifier 0.1%);Filler (titanium dioxide 9%, powdered whiting 9%,
Kaolin 8.1%, wollastonite in powder 8.1%).Base-material amount is moderate in this formula, and waste blue bricks consumption is smaller, and film is in have light
Light cyan, covering power can be used for well external wall finishing coat.The ratio of titanium dioxide and blue brick powder is adjusted on the basis of can also being formulated herein,
Deep mixed cyan paint or additive color slurry is made using the color of blue bricks itself and is modulated into the darker color paint of color.
2# product: auxiliary agent (levelling agent 1%, dispersing agent 0.7%, wetting agent 0.1%, defoaming agent 0.4%, coalescing agent
1.8%, acid-base modifier 0.2%, preservative 0.2%).Base-material amount is moderate in this formula, and waste common brick consumption is larger, nothing
Other pigment, filler, film are at unglazed brick-red.Suitable for the alkaline basal plane of building, make priming paint, it is functional, it is low in cost.
3# product: auxiliary agent (levelling agent 0.7%, dispersing agent 0.2%, wetting agent 0.1%, defoaming agent 0.6%, coalescing agent
3.5%, propylene glycol 1.5%, acid-base modifier 0.2%, preservative 0.2%);Filler (titanium dioxide 8%).Base-material amount in this formula
More, waste SILICA FUME consumption is moderate, and film has certain covering power, the alkalinity suitable for external wall in there is light light grey
Basal plane does priming paint, finishing coat, function admirable.
2, the performance of waste colour-wash
According to waste colour-wash prepared by embodiment 5, performance test results are shown in Table 2, wherein the application property of coating
It is carried out referring to GB/T 9755;Film adhesive detection is carried out referring to GB/T1720;Hardness of film is carried out by GB/T 1730;Film
Impact resistance is carried out referring to GB/T 1732;Water resistance is carried out by GB/T 1733;Alkali resistance is measured according to GB/T 9265;Resistance to brush
Washing property carries out referring to GB/T 9266
Table 2- high quality waste colour-wash performance
As shown in Table 2, waste colour raw material powder coating application space of the invention is extensive, and application property is good, film quality
Well, the features such as water resistance, alkali resistance, water resistance performance are all good, and added value is high, great application value.