CN105645660B - A kind of tobacco curing sewage disposal system - Google Patents
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Abstract
本发明涉及一种制烟污水处理系统,它包括格栅集水井,所述格栅集水井通过管道与调节池相连,所述调节池通过管道与初沉池相连,所述初沉池通过管道与气浮装置相连,所述气浮装置通过管道与水解酸化池相连,所述水解酸化池通过管道与生物接触氧化池相连,所述生物接触氧化池通过管道与二沉池相连,所述二沉池通过管道与中间水池相连,所述中间水池通过管道与机械过滤器相连,所述机械过滤器通过管道与活性炭过滤器相连,所述活性炭过滤器通过管道与回用水池相连。本发明自动化操作,系统运行稳定,污水处理效果好。
The invention relates to a sewage treatment system for tobacco making, which comprises a grid water collection well, the grid water collection well is connected to a regulating tank through a pipeline, the regulating tank is connected to a primary sedimentation tank through a pipeline, and the primary sedimentation tank is connected to a primary sedimentation tank through a pipeline It is connected with the air flotation device, the air flotation device is connected with the hydrolysis acidification tank through the pipeline, the hydrolysis acidification tank is connected with the biological contact oxidation tank through the pipeline, the biological contact oxidation tank is connected with the secondary sedimentation tank through the pipeline, and the two The settling tank is connected with the intermediate pool through the pipeline, the intermediate pool is connected with the mechanical filter through the pipeline, the mechanical filter is connected with the activated carbon filter through the pipeline, and the activated carbon filter is connected with the reuse water pool through the pipeline. The invention has automatic operation, stable system operation and good sewage treatment effect.
Description
技术领域technical field
本发明涉及一种污水处理系统,具体涉及一种卷烟废水处理系统。The invention relates to a sewage treatment system, in particular to a cigarette waste water treatment system.
背景技术Background technique
制烟生产工艺排水情况:①烟叶→分切机→润叶机→贮叶柜→加料机→贮叶柜→加湿机→切丝机→润丝机→回潮机→烘丝机→加香机→贮丝机→风力送丝机→卷接包→成品,此流程在润叶机、加料机、润丝机、回潮机处排水;②烟梗→洗梗机→润梗机→贮梗柜→切梗机→梗回潮→闪蒸机→膨化塔→贮梗柜→加香机→贮丝机→风力送丝机→卷接包→成品,此流程在洗梗机、润梗机、膨化塔、贮梗柜处排水,上述排水污染物浓度较重,水量大,可生物降解性差。Tobacco production process drainage: ① Tobacco leaves→slitting machine→leaf moistening machine→leaf storage cabinet→feeding machine→leaf storage cabinet→humidifier→shredding machine→shine conditioning machine→moisturizing machine→shred drying machine→flavoring machine →Silk storage machine→Pneumatic wire feeder→Coiling bag→finished product, this process is drained at the leaf conditioning machine, feeding machine, silk conditioning machine, and moisture regaining machine; ②Tobacco stem→stem washing machine→stem conditioning machine→stem storage cabinet →stem cutting machine→stem rehydration→flash steamer→expansion tower→stem storage cabinet→flavoring machine→storage machine→wind wire feeder→coiling bag→finished product, this process is in the washing machine, moistening machine, puffing machine Drainage at towers and stem storage cabinets, the concentration of pollutants in the above-mentioned drainage is relatively heavy, the water volume is large, and the biodegradability is poor.
发明内容Contents of the invention
发明目的:本发明的目的是为了克服现有技术中的不足,提供一种自动化操作,系统运行稳定,污水处理效果好的制烟污水处理系统。Purpose of the invention: The purpose of the invention is to overcome the deficiencies in the prior art and provide an automatic operation, stable system operation and good sewage treatment effect for tobacco-making sewage treatment system.
技术方案:为了解决上述技术问题,本发明所述的一种制烟污水处理系统,它包括格栅集水井,所述格栅集水井通过管道与调节池相连,所述调节池通过管道与初沉池相连,所述初沉池通过管道与气浮装置相连,所述气浮装置通过管道与水解酸化池相连,所述水解酸化池通过管道与生物接触氧化池相连,所述生物接触氧化池通过管道与二沉池相连,所述二沉池通过管道与中间水池相连,所述中间水池通过管道与机械过滤器相连,所述机械过滤器通过管道与活性炭过滤器相连,所述活性炭过滤器通过管道与回用水池相连,所述回用水池通过管道和变频供水装置相连,在所述格栅集水井底部设有第一提升泵,在所述调节池底部设有第二提升泵,在所述中间水池与机械过滤器之间的管道上设有第三提升泵,在所述调节池上设有前部风机,在所述生物接触氧化池上设有后部风机,所述初沉池、气浮装置和二沉池通过管道与污泥浓缩池相连,所述污泥浓缩池通过管道与带式压滤机相连,在所述污泥浓缩池与带式压滤机之间的管道上设有螺杆泵,在所述中间水池上设有离子除臭装置。Technical solution: In order to solve the above technical problems, a smoke-making sewage treatment system according to the present invention includes a grid water collection well, and the grid water collection well is connected to a regulating pool through a pipeline, and the regulating pool is connected to the primary water tank through a pipeline. The sedimentation tank is connected, the primary sedimentation tank is connected with the air flotation device through the pipeline, the air flotation device is connected with the hydrolytic acidification tank through the pipeline, and the hydrolysis acidification tank is connected with the biological contact oxidation tank through the pipeline, and the biological contact oxidation tank Connected to the secondary settling tank through pipelines, the secondary settling tank is connected to the intermediate pool through pipelines, the intermediate pool is connected to the mechanical filter through the pipeline, the mechanical filter is connected to the activated carbon filter through the pipeline, and the activated carbon filter It is connected to the reuse water pool through pipelines, and the reuse water pool is connected to the frequency conversion water supply device through pipelines. A first lift pump is set at the bottom of the grid water collection well, and a second lift pump is set at the bottom of the adjustment pool. A third lift pump is provided on the pipeline between the intermediate pool and the mechanical filter, a front fan is provided on the regulating tank, a rear fan is provided on the biological contact oxidation tank, the primary sedimentation tank, The air flotation device and the secondary sedimentation tank are connected to the sludge thickening tank through pipelines, and the sludge thickening tank is connected to the belt filter press through pipelines. On the pipeline between the sludge thickening tank and the belt filter press A screw pump is provided, and an ion deodorization device is provided on the intermediate pool.
所述初沉池为斜管沉淀池。The primary sedimentation tank is an inclined tube sedimentation tank.
所述气浮装置为平流式气浮装置。The air flotation device is an advection air flotation device.
在所述初沉池上设有第一加药装置,在所述气浮装置上设有第二加药装置。A first dosing device is arranged on the primary sedimentation tank, and a second dosing device is arranged on the air flotation device.
所述带式压滤机和污泥浓缩池通过回流管道与调节池相连。The belt filter press and the sludge thickening tank are connected to the regulating tank through a return pipeline.
在所述气浮装置下部设有溶气水泵。A dissolved air water pump is provided at the lower part of the air flotation device.
所述回用水池通过反冲洗管道及设在反冲洗管道上的反冲洗泵与机械过滤器相连。The backwashing pool is connected with the mechanical filter through the backwashing pipeline and the backwashing pump arranged on the backwashing pipeline.
在所述格栅集水井与调节池之间设有回转式格栅除污机,用以去除生活污水中的软性缠绕物、较大固颗粒杂物及飘浮物,从而保护后续工作水泵使用寿命并降低系统处理工作负荷。A rotary grille decontamination machine is installed between the grille collection well and the adjustment tank to remove soft windings, larger solid particles and floating objects in the domestic sewage, thereby protecting the service life of the subsequent working water pumps And reduce system processing workload.
调节池主要调解水量、均衡水量,减轻由于水量、水质的不均匀性而给后续处理设置带来影响。调节池采用钢筋混凝土结构,埋地设置。The adjustment pool mainly adjusts the water volume and balances the water volume, and reduces the impact on the follow-up treatment settings due to the unevenness of the water volume and water quality. The regulating pool adopts reinforced concrete structure and is buried in the ground.
初沉池可除去废水中的可沉物和漂浮物。废水经初沉后,约可去除可沉物、油脂和漂浮物的50%、BOD的20%。The primary sedimentation tank can remove sinkable and floating matter in wastewater. After primary sedimentation, about 50% of sinkable matter, grease and floating matter and 20% of BOD can be removed.
经沉淀后的废水自流进入平流式气浮装置并辅以加药装置添加PAC药剂。利用浮选原理去除污水中的油质、色度、悬浮物和部分有机物等污染物,净化水质去除污水中的污染物,处理后的浮渣排入污泥浓缩池。After sedimentation, the waste water flows into the advection air flotation device and is supplemented by a dosing device to add PAC chemicals. Use the principle of flotation to remove pollutants such as oil, chroma, suspended solids and some organic matter in the sewage, purify the water quality and remove the pollutants in the sewage, and discharge the treated scum into the sludge thickening tank.
气浮装置出水由于水位落差自流进入污水水解酸化池。污水水解酸化池内的水解,则是依靠生物酶起催化作用、加速水解反应,酶的催化反应效率要比相应无酶反应高106-1013倍,这是生物酶的特殊作用,反应是在缺氧条件下进行的,缺氧作用是指无氧或微氧(DO<0.3-0.5mg/l)。厌氧反应分为四个阶段:第一阶段水解;第二阶段酸化;第三阶段酸性衰退;第四阶段甲烷化。污水水解酸化池内的水解,就是利用厌氧工艺的前两段,即把反应控制在第二阶段,不进入第三阶段,污水经水解处理后,BOD5/CODcr比值,有明显升高,用膜法水解工艺,由于生物量大、容积负荷高,能适应进水CODcr负荷变化,水解工艺运行稳定,受外气温变化影响小,水解池不产生如厌氧反应那样的臭味,水解池可设计成敞口式的。The water from the air flotation device flows into the sewage hydrolysis acidification tank by itself due to the water level drop. The hydrolysis in the sewage hydrolysis acidification tank relies on biological enzymes to catalyze and accelerate the hydrolysis reaction. The catalytic reaction efficiency of enzymes is 106-1013 times higher than that of corresponding non-enzymatic reactions. This is the special function of biological enzymes. The reaction is in the absence of oxygen. Carried out under conditions, hypoxia refers to anaerobic or microaerobic (DO<0.3-0.5mg/l). The anaerobic reaction is divided into four stages: the first stage hydrolysis; the second stage acidification; the third stage acid decay; the fourth stage methanation. The hydrolysis in the sewage hydrolysis acidification tank is to use the first two stages of the anaerobic process, that is, to control the reaction in the second stage and not enter the third stage. After the sewage is hydrolyzed, the ratio of BOD5/CODcr increases significantly. Due to the large biomass and high volume load, the hydrolysis process can adapt to the change of influent CODcr load. The hydrolysis process runs stably and is less affected by the change of external temperature. The hydrolysis tank does not produce odor like anaerobic reaction. The hydrolysis tank can be designed into open.
水解酸化池出水自流进入生物接触氧化池。生物接触氧化工艺就是在生物池内的填料上培养生物菌团,利用生物菌对污水中的各种污染物进行生物清理,可以降低污水中的污染物CODCR、BOD5的绝对数值。The effluent from the hydrolytic acidification tank flows into the biological contact oxidation tank by itself. The biological contact oxidation process is to cultivate biological bacteria clusters on the filler in the biological pool, and use biological bacteria to biologically clean various pollutants in the sewage, which can reduce the absolute values of CODCR and BOD5 pollutants in the sewage.
污水经过生物接触氧化处理后自流进入二沉池。由于生化反应后生物菌新陈代谢的原因产生沉淀物,通过二沉池进行去除。After the sewage is treated by biological contact oxidation, it flows into the secondary sedimentation tank by itself. The sediment produced due to the metabolism of biological bacteria after the biochemical reaction is removed through the secondary sedimentation tank.
在中间池内设置液位控制器根据设定液位来启、停污水提升泵。通过污水提升泵把中间池的水加压进入机械过滤器和活性炭过滤器。A liquid level controller is set in the middle tank to start and stop the sewage lift pump according to the set liquid level. The water in the intermediate tank is pressurized by the sewage lift pump into the mechanical filter and activated carbon filter.
污水处理系统产生的污泥全部集中到污泥浓缩池。污泥浓缩池内也设置液位控制器来控制污泥泵的启、停,通过污泥泵提升污泥至带式污泥脱水系统。经带式污泥脱水机脱水后干泥外运处置。All the sludge generated by the sewage treatment system is concentrated in the sludge thickening tank. A liquid level controller is also set in the sludge thickening tank to control the start and stop of the sludge pump, and the sludge is lifted to the belt sludge dewatering system through the sludge pump. After being dehydrated by the belt sludge dewatering machine, the dried sludge is transported outside for disposal.
有益效果:本发明与现有技术相比,其显著优点是:本发明自动化操作,整体运行平稳可靠,采用水解酸化池,污水经水解处理后,BOD5/CODcr比值,有明显升高,水解工艺运行稳定,受外气温变化影响小,水解池不产生如厌氧反应那样的臭味,水解池可设计成敞口式的,经过本系统处理后,污水净化效果好,符合排水标准。Beneficial effects: Compared with the prior art, the present invention has the remarkable advantages that: the present invention is automatically operated, the overall operation is stable and reliable, and the hydrolytic acidification tank is adopted. After the sewage is hydrolyzed, the ratio of BOD5/CODcr is significantly increased, and the hydrolysis process The operation is stable, and it is less affected by the change of external temperature. The hydrolysis tank does not produce odor like anaerobic reaction. The hydrolysis tank can be designed as an open type. After being treated by this system, the sewage purification effect is good, and it meets the drainage standard.
附图说明Description of drawings
图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
具体实施方式detailed description
下面结合附图和实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1所示,本发明所述的一种制烟污水处理系统,它包括格栅集水井1,所述格栅集水井1通过管道与调节池2相连,所述调节池2通过管道与初沉池3相连,所述初沉池3通过管道与气浮装置4相连,所述气浮装置4通过管道与水解酸化池5相连,所述水解酸化池5通过管道与生物接触氧化池6相连,所述生物接触氧化池6通过管道与二沉池7相连,所述二沉池7通过管道与中间水池8相连,所述中间水池8通过管道与机械过滤器9相连,所述机械过滤器9通过管道与活性炭过滤器10相连,所述活性炭过滤器10通过管道与回用水池11相连,所述回用水池11通过管道和变频供水装置12相连,在所述格栅集水井1底部设有第一提升泵13,在所述调节池2底部设有第二提升泵14,在所述中间水池8与机械过滤器9之间的管道上设有第三提升泵15,在所述调节池2上设有前部风机16,在所述生物接触氧化池6上设有后部风机17,所述初沉池3、气浮装置4和二沉池7通过管道与污泥浓缩池18相连,所述污泥浓缩池18通过管道与带式压滤机19相连,在所述污泥浓缩池18与带式压滤机19之间的管道上设有螺杆泵20,在所述中间水池8上设有离子除臭装置21;所述初沉池3为斜管沉淀池;所述气浮装置4为平流式气浮装置;在所述初沉池3上设有第一加药装置22,在所述气浮装置4上设有第二加药装置23;所述带式压滤机19和污泥浓缩池18通过回流管道与调节池2相连;在所述气浮装置4下部设有溶气水泵24;所述回用水池11通过反冲洗管道及设在反冲洗管道上的反冲洗泵25与机械过滤器9相连。本发明自动化操作,整体运行平稳可靠,采用水解酸化池,污水经水解处理后,BOD5/CODcr比值,有明显升高,水解工艺运行稳定,受外气温变化影响小,水解池不产生如厌氧反应那样的臭味,水解池可设计成敞口式的,经过本系统处理后,污水净化效果好,符合排水标准。As shown in Fig. 1, a kind of smoke-making sewage treatment system according to the present invention, it comprises grid water collection well 1, and described grid water collection well 1 is connected with adjusting pool 2 through pipeline, and described adjusting pool 2 is connected with through pipeline The primary sedimentation tank 3 is connected, the primary sedimentation tank 3 is connected with the air flotation device 4 through the pipeline, the air flotation device 4 is connected with the hydrolytic acidification tank 5 through the pipeline, and the hydrolytic acidification tank 5 is connected with the biological contact oxidation tank 6 through the pipeline The biological contact oxidation tank 6 is connected to the secondary sedimentation tank 7 through pipelines, the secondary sedimentation tank 7 is connected to the intermediate pool 8 through pipelines, the intermediate pool 8 is connected to the mechanical filter 9 through pipelines, and the mechanical filter The device 9 is connected to the activated carbon filter 10 through the pipeline, and the activated carbon filter 10 is connected to the reuse water pool 11 through the pipeline, and the reuse water pool 11 is connected to the frequency conversion water supply device 12 through the pipeline, and at the bottom of the grid water collection well 1 A first lift pump 13 is provided, a second lift pump 14 is provided at the bottom of the regulating pool 2, a third lift pump 15 is provided on the pipeline between the intermediate pool 8 and the mechanical filter 9, and a third lift pump 15 is provided on the pipeline between the intermediate pool 8 and the mechanical filter 9. The conditioning tank 2 is provided with a front fan 16, and the biological contact oxidation tank 6 is provided with a rear fan 17. The primary sedimentation tank 3, the air flotation device 4 and the secondary sedimentation tank 7 are connected to the sludge concentration tank through pipelines. 18, the sludge thickening tank 18 is connected to the belt filter press 19 through a pipeline, and a screw pump 20 is arranged on the pipeline between the sludge thickening tank 18 and the belt filter press 19. The intermediate pool 8 is provided with an ion deodorizing device 21; the primary sedimentation tank 3 is an inclined tube sedimentation tank; the air flotation device 4 is an advection air flotation device; the primary sedimentation tank 3 is provided with a first adding The medicine device 22 is provided with the second dosing device 23 on the air flotation device 4; the belt filter press 19 and the sludge thickening tank 18 are connected to the regulating tank 2 through the return pipeline; 4 The lower part is provided with a dissolved air pump 24; the reuse water pool 11 is connected to the mechanical filter 9 through a backwash pipeline and a backwash pump 25 arranged on the backwash pipeline. The invention operates automatically, and the overall operation is stable and reliable. The hydrolytic acidification tank is adopted. After the sewage is hydrolyzed, the ratio of BOD5/CODcr is significantly increased. To respond to such odors, the hydrolysis tank can be designed as an open type. After being treated by this system, the sewage purification effect is good and meets the drainage standard.
本发明提供了一种思路及方法,具体实现该技术方案的方法和途径很多,以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围,本实施例中未明确的各组成部分均可用现有技术加以实现。The present invention provides a kind of train of thought and method, and there are many methods and approaches for realizing the technical solution, and the above description is only a preferred embodiment of the present invention. It should be pointed out that for those of ordinary skill in the art, without Under the premise of the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications should also be regarded as the protection scope of the present invention, and each component that is not specified in this embodiment can be realized by existing technologies.
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| CN107792989A (en) * | 2016-08-29 | 2018-03-13 | 江苏众胜灭菌设备科技有限公司 | A kind of sewage water treatment method with acidification |
| CN107512830A (en) * | 2017-09-27 | 2017-12-26 | 江苏国盛华清环保科技有限公司 | A kind of cigar mill's process for comprehensively treating sewage |
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Denomination of invention: A wastewater treatment system for tobacco processing Granted publication date: 20180112 Pledgee: Agricultural Bank of China Limited Yixing branch Pledgor: JIANGSU TIANMA ENVIRONMENTAL PROTECTION TECHNOLOGY GROUP Co.,Ltd. Registration number: Y2025980041856 |
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