CN105645081A - Stepped feeder - Google Patents

Stepped feeder Download PDF

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Publication number
CN105645081A
CN105645081A CN201610087657.5A CN201610087657A CN105645081A CN 105645081 A CN105645081 A CN 105645081A CN 201610087657 A CN201610087657 A CN 201610087657A CN 105645081 A CN105645081 A CN 105645081A
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CN
China
Prior art keywords
boss
feeder
telescoping mechanism
feeding belt
feeder body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610087657.5A
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Chinese (zh)
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CN105645081B (en
Inventor
张昌虎
郭天水
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuxi haifee welding equipment Co.
Original Assignee
Wuxi Haigfei Boda Automation Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuxi Haigfei Boda Automation Technology Co Ltd filed Critical Wuxi Haigfei Boda Automation Technology Co Ltd
Priority to CN201610087657.5A priority Critical patent/CN105645081B/en
Publication of CN105645081A publication Critical patent/CN105645081A/en
Application granted granted Critical
Publication of CN105645081B publication Critical patent/CN105645081B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/16Devices for feeding articles or materials to conveyors for feeding materials in bulk

Abstract

The invention belongs to the field of feeding and relates to a feeder, in particular to a stepped feeder. The stepped feeder comprises a feeder body 1, a feeding belt 2, bosses 3, a feeding belt power mechanism 4 and telescoping mechanisms 5. The feeding belt 2 is mounted on the sidewall of the interior of the feeder body 1. The bosses 3 are mounted at the bottom of the feeder body 1. The telescoping mechanisms 5 are also mounted at the bottom of the feeder body 1 and are in linkage with the corresponding bosses 3 so that materials on the bosses 3 can be lifted to the same height as the feeding belt 2 from the bottom of the feeder body 1. The feeding belt power mechanism 4 is also mounted on the feeder body 1 and is in linkage with the feeding belt 2. By the adoption of the design, an original vibration feeding manner is replaced; the materials are fed into the feeder body, conveyed onto the feeding belt through ascending and descending of the bosses and conveyed out by the feeding belt; and accordingly, the feeding efficiency can be greatly improved, a nearly mute state can be maintained, and noise is greatly lowered.

Description

Staged feeder
Technical field
The present invention relates to feeding technical field, relate to a kind of feeder, particularly a kind of staged feeder.
Background technology
What adopt currently for the village material of parts, feeding and sieve material is all vibrations feeders, and vibrations feeder is the feeder equipment of a kind of automatic orientation sequence, by vibrations, unordered workpiece can be carried out automatic order orientation proper alignment, be transported to next procedure exactly.
The vibrations pay-off of a kind of chip component disclosed in the structure such as Chinese patent CN104627619A of the vibrations feeder of prior art, as shown in Figure 1, it includes comprising base station, shake pay-off and go out material strip, described vibrations pay-off comprises the housing of cylindrical shape, described housing is fixed on described base station by multiple bolts, the upper end of described housing is provided with spiral track, the first slit that chip component passes through it is provided with mean in described spiral track, it is provided with vibration motor in described housing, the end of described spiral track is equipped with out material strip, described go out material strip be fixed on described base station by an installing rack, described go out material strip comprise second slit passed through for chip component.
Can be seen that current prior art all adopts vibrations feeding style for element feeding by above structure, and be also still based upon to shake as feeding dynamic foundation to the improvement of vibrations feeder; Made improvement is only in the problems such as feeding efficiency. And shake feeder and generally there are four major problem, the first: noise problem, second: feeding efficiency problem, the 3rd: feeding question, the 4th: feeding capability problems.
First: noise problem, owing to vibrations feeder adopts the mode of vibrations progressively from base station, material is entered out material strip and moves to discharging opening gradually completely, therefore components and parts can constantly shake in movable type and make a noise, and different components and parts weight and volume is also different, the noise level sent during from vibrations feeder collision is also different, simultaneously in base station material number and the frequency of vibrations also can affect the size of noise, and this problem cannot eliminate all the time.
Second: feeding efficiency problem, according to feeding kind and weight, staff must regulate the running voltage of electric magnet in vibrations feeder in advance and regulate the shockproofness of vibrations feeder, the actual shockproofness making vibrations feeder reaches the shockproofness pre-set, so that the workpiece smooth delivery of power in vibrations feeder is to next procedure.
China Patent Publication No. 202156761U, publication date on March 7th, 2012, the name of invention is called feeding vibration disc for plastic cap, this application case discloses a kind of feeding vibration disc for plastic cap as shown in Figure 2, and it includes mounting seat, and the spring leaf erection that mounting seat surface thereof is installed has vibrating disc, armature it is provided with bottom vibrating disc, being fixed with jolting plate in mounting seat, jolting plate is provided with the electric magnet close with armature, vibrating disc is chassis is the horn-like of plane. Staff can pass through the running voltage of regulating magnet and regulate the shockproofness shaking feeder. Its weak point is, when the piece count shaken in feeder changes, vibrations feeder can make actual shockproofness deviate the shockproofness pre-set because of the change of load, staff needs the running voltage of manual adjustments electric magnet, makes the actual shockproofness of vibrations feeder reach the shockproofness pre-set; This is the problem that vibrations feeder is difficult to overcome always,
3rd: feeding question, feed currently for vibrations feeder generally adopts automatic charging or manual feeding, material in base station is supplemented by the mode that namely can pass through to automatically control when the material in base station is less, but such vibrations feeder often price also can be higher, also having a kind of unit price vibrations feeder inexpensively is adopt manual feeding, namely there is no automaton, shaken the material residue in feeder by artificial cognition, by human intervention, material is replenished in vibrations feeder when material is less.
4th: feeding capability problems, staff can in advance by regulating the shockproofness of the running voltage adjustment vibrations feeder of electric magnet in vibrations feeder, when the workpiece kind shaken in feeder changes, vibrations feeder can make actual shockproofness deviate the shockproofness pre-set because of the change of load, but if running voltage can not be adjusted in time in advance, then being likely to actual shockproofness when material is overweight can be less, and now there will be shockproofness cannot by material from the problem sent in feeder.
In view of the foregoing it is apparent that, there is loading efficiency instability, the human intervention problem that noise is bigger simultaneously in the vibrations feeder of currently available technology.
Summary of the invention
For the problems of the prior art, the present invention provide a kind of whole process without human intervention and feeding efficiency, upper doses and noiselessness and the big staged feeder of upper doses can be ensured.
For realizing above technical purpose, the technical scheme is that a kind of staged feeder, including feeder body, feeding belt, boss, feeding belt actuating unit and telescoping mechanism, described feeding belt is arranged on the intrinsic sidewall of feeder, described boss is arranged on feeder body bottom portion, described telescoping mechanism is also mounted at feeder body bottom portion and with boss linkage so that material on boss can rise to the identical height of feeding belt from feeder body bottom portion, described feeding belt actuating unit is also mounted on feeder body and links with feeding belt.
As preferably, described telescoping mechanism includes the first telescoping mechanism and the second telescoping mechanism, described boss includes the first boss, the second boss, the 3rd boss and the 4th boss, described first boss, the second boss, the 3rd boss and the 4th boss are adjacent one another are, described first telescoping mechanism links with the first boss and the 3rd boss respectively, and described second telescoping mechanism links with the second boss and the 4th boss respectively.
As preferably, also including material-pulling device, described material-pulling device includes the 5th boss, and described 5th boss is arranged on feeder body bottom portion and links with the one in the first telescoping mechanism or the second telescoping mechanism.
As preferably, described material-pulling device includes also the 6th boss, and described 6th boss in the form of sheets and is also mounted at feeder body bottom portion and links with the one in the first telescoping mechanism or the second telescoping mechanism.
As preferably, the bottom of described feeder body is divided into rake and horizontal part, and described horizontal part height is lower than rake, and described boss is positioned at horizontal part.
As preferably, described 5th boss is positioned at the rake of feeder body, and described 6th boss is positioned at the rake of feeder body or horizontal part or rake and horizontal part.
As preferably, also including sieve material parts, described sieve material parts include the first sieve material parts and the second sieve material parts, described first sieve material parts and the second sieve material parts and are separately mounted on feeder body and are positioned at above feeding belt.
As preferably, described first sieve material parts and the second sieve material parts all with between feeder body for removable be connected and the first sieve material parts and the second sieve material parts spacing respectively and between feeding belt adjustable.
As preferably, the top of the first boss, the second boss, the 3rd boss and the 4th boss is ramped shaped.
As preferably, the top cross-sectional of described 6th boss is tapered or arch.
As can be seen from the above description, the present invention possesses advantages below: this staged feeder instead of the mode of original vibrations feeding completely, but by material being sent in feeder body, by the lifting of boss, the material on boss is sent on feeding belt, by the transport of feeding belt, material is sent, set up sieve material parts to carry out adaptive improvement for different materials or control the spacing between elastomeric element and belt thus the correct status of material screening simultaneously, such design is possible not only to be greatly improved feeding efficiency, and can keep being close to quiet state, the problem that noise is greatly reduced, simultaneously because this feeding style adopts telescoping mechanism and boss linkage, power is provided to carry out stretching motion by telescoping mechanism, such structure greatly reduces the weight of material own for transporting the impact of efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of the vibrations pay-off of the chip component of prior art.
Fig. 2 is the structural representation of the feeding vibration disc for plastic cap of prior art.
Fig. 3 is the structural representation of the staged feeder of the present invention.
Fig. 4 is the structural representation of the staged feeder of the present invention.
Fig. 5 is the structural representation of the staged feeder of the present invention.
Fig. 6 is the side view of the staged feeder of the present invention.
Fig. 7 is the upward view of the staged feeder of the present invention.
Accompanying drawing illustrates: 1, feeder body, 1.1, rake, 1.2, horizontal part, 2, feeding belt, 3, boss, the 3.1, first boss, the 3.2, second boss, the 3.3, the 3rd boss, 3.4, the 4th boss, 4, feeding belt actuating unit, 5, telescoping mechanism, 5.1, the first telescoping mechanism, the 5.2, second telescoping mechanism, 6, sieve material parts, 6.1, the first sieve material parts, the 6.2, second sieve material parts, 7, material-pulling device, 7.1, the 5th boss, the 7.2, the 6th boss
Detailed description of the invention
With reference to the accompanying drawings described in 3 to 7, a kind of staged feeder, including feeder body 1, feeding belt 2, boss 3, feeding belt actuating unit 4 and telescoping mechanism 5, described feeding belt 2 is arranged on the sidewall in feeder body 1, described boss 3 is arranged on bottom feeder body 1, described telescoping mechanism 5 is also mounted at bottom feeder body 1 and links with boss 3 so that the material on boss 3 can rise to the identical height of feeding belt 2 bottom feeder body 1, and described feeding belt actuating unit 4 is also mounted on feeder body 1 and links with feeding belt 2.
Described telescoping mechanism 5 includes the first telescoping mechanism 5.1 and the second telescoping mechanism 5.2, described boss 3 includes the first boss the 3.1, second boss the 3.2, the 3rd boss 3.3 and the 4th boss 3.4, described first boss the 3.1, second boss the 3.2, the 3rd boss 3.3 and the 4th boss 3.4 are adjacent one another are, described first telescoping mechanism 5.1 links with the first boss 3.1 and the 3rd boss 3.3 respectively, and described second telescoping mechanism 5.2 links with the second boss 3.2 and the 4th boss 3.4 respectively.
Also including material-pulling device 7, described material-pulling device 7 includes the 5th boss 7.1, and described 5th boss 7.1 is arranged on bottom feeder body 1 and links with the one in the first telescoping mechanism 5.1 or the second telescoping mechanism 5.2.
Described material-pulling device 7 includes also the 6th boss 7.2, and described 6th boss 7.2 in the form of sheets and is also mounted at bottom feeder body 1 and links with the one in the first telescoping mechanism 5.1 or the second telescoping mechanism 5.2.
The bottom of described feeder body 1 is divided into rake 1.1 and horizontal part 1.2, and described horizontal part 1.2 height is lower than rake 1.1, and described boss 3 is positioned at horizontal part 1.2.
Described 5th boss 7.1 is positioned at the rake 1.1 of feeder body 1, and described 6th boss 7.2 is positioned at the rake 1.1 of feeder body 1 or horizontal part 1.2 or rake 1.1 and horizontal part 1.2.
Also including sieve material parts 6, described sieve material parts 6 include the first sieve material parts 6.1 and the second sieve material parts 6.2, and described first sieve material parts 6.1 and the second sieve material parts 6.2 are separately mounted on feeder body 1 and are positioned at above feeding belt 3.
Described first sieve material parts 6.1 and the second sieve material parts 6.2 all with between feeder body 1 for removable be connected and the first sieve material parts 6.1 and the second sieve material parts 6.2 spacing respectively and between feeding belt 2 adjustable.
The top of first boss the 3.1, second boss the 3.2, the 3rd boss 3.3 and the 4th boss 3.4 is ramped shaped.
The top profile of described 6th boss 7.2 is tapered or arch.
When staged feeder runs such as Fig. 3, shown in 4 and 5, thered is provided power to make the first boss 3.1 be raised above from lowest point from the horizontal part 1.2 of feeder body 1 by the first telescoping mechanism 5.1, now the second boss 3.2 of power is provided to begin to decline by the second telescoping mechanism 5.2, when the second boss 3.2 and the first boss 3.1 are positioned at sustained height or the first boss 3.1 slightly above the second boss 3.2 time, material can fall on the second boss 3.2 from the first boss 3.1, now the second boss 3.2 proceeds by vertical motion, and fall the 3rd boss 3.3 controlled by the first telescoping mechanism 5.1, when the 3rd boss 3.3 and the second boss 3.2 sustained height or the second boss 3.2 are slightly above three boss 3.3, material can fall into 3.3 from the second boss 3.2, the like so that material constantly rises until rise to feeding belt 2 from the first boss 3.1.
The 5th boss 7.1 being simultaneously positioned on rake 1.1 is provided power by the first telescoping mechanism 5.1 or the second telescoping mechanism 5.2, constantly carry out descending operation so that the material being positioned on rake 1.1 constantly moves to horizontal part 1.2 place, simultaneously the 6th boss 7.2 is also provided power constantly to carry out lifting action by the first telescoping mechanism 5.1 or the second telescoping mechanism 5.2 so that part is arranged in the material on feeding belt 2 edge and can be further sent on feeding belt 2 edge or be tapped and drop into feeder body 1.
Have the first sieve material parts 6.1 and the second sieve material parts 6.2 again for screening materials carrying, for underproof material can blocked outside, and then knocked thus dropping in feeder body 1 by the 6th boss 7.2.
This invention is not limited in two for the quantity of telescoping mechanism, and the quantity of boss is also not limited to four, it is also possible to be one telescoping mechanism of only one boss or multiple boss and multiple telescoping mechanism; But the design feeding efficiency through the long-term practice discovery present invention is higher and energy consumption is relatively low.
The operation that this staged feeder goes round and begins again, first boss 3.1 simultaneously, second boss 3.2, the top of the 3rd boss 3.3 and the 4th boss 3.4 is the efficiency that ramped shaped can be greatly improved feeding, its order six boss 7.2 top profile is tapered or arch, can according to the different shape of real work Demand Design, different shapes has a significant impact for feeding efficiency, if the top profile of the 6th boss 7.2 is domatic, then have the material on a lot of belt pulley can forced back towards on belt pulley, so can improve feeding efficiency further, if the top profile of the 6th boss 7.2 is domed, the material on belt pulley can be helped further to drop in feeder body 1.
Such design is completely different from vibration-type feeding, completely according to the actual requirements the width of the quantity of the first telescoping mechanism and the size of boss and belt can be adjusted and design, thus being greatly improved the transport efficiency of material, and such design will not produce excessive noise completely, has greatly purified the environment of factory.
This staged feeder instead of the mode of original vibrations feeding completely, but by material being sent in feeder body, by the lifting of boss, the material on boss is sent on feeding belt, by the transport of feeding belt, material is sent, set up sieve material parts to carry out adaptive improvement for different materials or control the spacing between elastomeric element and belt thus the correct status of material screening simultaneously, such design is possible not only to be greatly improved feeding efficiency, and can keep being close to quiet state, the problem that noise is greatly reduced, simultaneously because this feeding style adopts telescoping mechanism and boss linkage, power is provided to carry out stretching motion by telescoping mechanism, such structure greatly reduces the weight of material own for transporting the impact of efficiency.
Above the present invention and embodiment thereof being described, this description does not have restricted, and shown in accompanying drawing is also one of embodiments of the present invention, and actual structure is not limited thereto. If generally speaking those of ordinary skill in the art is enlightened by it, when without departing from the invention objective, design the frame mode similar to this technical scheme and embodiment without creationary, protection scope of the present invention all should be belonged to.

Claims (10)

1. a staged feeder, including feeder body (1), feeding belt (2), boss (3), feeding belt actuating unit (4) and telescoping mechanism (5), described feeding belt (2) is arranged on the sidewall in feeder body (1), described boss (3) is arranged on feeder body (1) bottom, described telescoping mechanism (5) is also mounted at feeder body (1) bottom and with boss (3) linkage so that the material on boss (3) can rise to feeding belt (2) identical height from feeder body (1) bottom, described feeding belt actuating unit (4) is also mounted at feeder body (1) and above and links with feeding belt (2).
2. staged feeder according to claim 1, it is characterized in that: described telescoping mechanism (5) includes the first telescoping mechanism (5.1) and the second telescoping mechanism (5.2), described boss (3) includes the first boss (3.1), second boss (3.2), 3rd boss (3.3) and the 4th boss (3.4), described first boss (3.1), second boss (3.2), 3rd boss (3.3) and the 4th boss (3.4) are adjacent one another are, described first telescoping mechanism (5.1) is linked with the first boss (3.1) and the 3rd boss (3.3) respectively, described second telescoping mechanism (5.2) is linked with the second boss (3.2) and the 4th boss (3.4) respectively.
3. staged feeder according to claim 1, it is characterized in that: also include material-pulling device (7), described material-pulling device (7) includes the 5th boss (7.1), and described 5th boss (7.1) is arranged on feeder body (1) bottom and links with the one in the first telescoping mechanism (5.1) or the second telescoping mechanism (5.2).
4. staged feeder according to claim 3, it is characterized in that: described material-pulling device (7) includes also the 6th boss (7.2), described 6th boss (7.2) in the form of sheets and is also mounted at feeder body (1) bottom and links with the one in the first telescoping mechanism (5.1) or the second telescoping mechanism (5.2).
5. staged feeder according to claim 1, it is characterized in that: the bottom of described feeder body (1) is divided into rake (1.1) and horizontal part (1.2), described horizontal part (1.2) height is lower than rake (1.1), and described boss (3) is positioned at horizontal part (1.2).
6. the staged feeder according to claim 3 or 4 or 5, it is characterized in that: described 5th boss (7.1) is positioned at the rake (1.1) of feeder body (1), described 6th boss (7.2) is positioned at the rake (1.1) of feeder body (1) or horizontal part (1.2) or rake (1.1) and horizontal part (1.2).
7. staged feeder according to claim 1, it is characterized in that: also include sieve material parts (6), described sieve material parts (6) includes the first sieve material parts (6.1) and the second sieve expects that parts (6.2), described first sieve material parts (6.1) and the second sieve material parts (6.2) are separately mounted to feeder body (1) and above and are positioned at feeding belt (2) top.
8. staged feeder according to claim 7, it is characterised in that: described first sieve material parts (6.1) and the second sieve material parts (6.2) are all connected and the first sieve is expected that parts (6.1) and second sieve and expected that parts (6.2) spacing respectively and between feeding belt (2) is adjustable for removable with between feeder body (1).
9. staged feeder according to claim 2, it is characterised in that: the top of the first boss (3.1), the second boss (3.2), the 3rd boss (3.3) and the 4th boss (3.4) is ramped shaped.
10. staged feeder according to claim 1, it is characterised in that: the top profile of described 6th boss (7.2) is tapered or arch.
CN201610087657.5A 2016-02-16 2016-02-16 Staged feeder Active CN105645081B (en)

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CN105645081B CN105645081B (en) 2018-12-21

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106111547A (en) * 2016-08-18 2016-11-16 长沙锐博特科技有限公司 A kind of goods sorting system and method for sorting
CN107791444A (en) * 2017-10-30 2018-03-13 广东联塑科技实业有限公司 A kind of device and method of copper insert automatic charging
CN107934462A (en) * 2017-11-14 2018-04-20 武汉恒精电热设备有限公司 Unordered feeding device
CN109607148A (en) * 2018-12-25 2019-04-12 福州大学 A kind of rod shaped materials feeding device
CN109811707A (en) * 2017-12-31 2019-05-28 邢雪梅 Inclined-plane gear unit
CN110004865A (en) * 2017-12-31 2019-07-12 邢雪梅 It is cleared the snow the accumulated snow pressure ball drive method on deicing vehicle in quick-frozen hot air type
CN112354222A (en) * 2020-10-27 2021-02-12 李节玲 Be applied to sewage treatment's sedimentation tank
CN114088961A (en) * 2021-12-21 2022-02-25 中元汇吉生物技术股份有限公司 Multilayer echelonment lifter plate feed mechanism, feed arrangement and sample analysis appearance
WO2023159877A1 (en) * 2022-02-28 2023-08-31 浙江希望机械有限公司 Syringe lifting and feeding device

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CN203158707U (en) * 2012-11-30 2013-08-28 东风锻造有限公司 Stepped automatic charging device based on round bar
CN203833223U (en) * 2014-05-22 2014-09-17 温岭市圣方工具有限公司 Bar feeding device

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US4586253A (en) * 1982-04-01 1986-05-06 Toyoda Gosei Co., Ltd. Apparatus for conveying elongated objects
WO1999028217A1 (en) * 1997-11-28 1999-06-10 Redekop Stanley W High speed log ladder
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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106111547A (en) * 2016-08-18 2016-11-16 长沙锐博特科技有限公司 A kind of goods sorting system and method for sorting
CN106111547B (en) * 2016-08-18 2018-03-23 长沙锐博特科技有限公司 A kind of goods sorting system and method for sorting
CN107791444A (en) * 2017-10-30 2018-03-13 广东联塑科技实业有限公司 A kind of device and method of copper insert automatic charging
CN107934462A (en) * 2017-11-14 2018-04-20 武汉恒精电热设备有限公司 Unordered feeding device
CN109811707A (en) * 2017-12-31 2019-05-28 邢雪梅 Inclined-plane gear unit
CN109811706A (en) * 2017-12-31 2019-05-28 邢雪梅 It clears the snow the accumulated snow pressure ball drive method of deicing vehicle towards quick-frozen hot air type
CN110004865A (en) * 2017-12-31 2019-07-12 邢雪梅 It is cleared the snow the accumulated snow pressure ball drive method on deicing vehicle in quick-frozen hot air type
CN110004866A (en) * 2017-12-31 2019-07-12 邢雪梅 A kind of automobile chassis comprising accumulated snow pressure ball transmission device
CN109607148A (en) * 2018-12-25 2019-04-12 福州大学 A kind of rod shaped materials feeding device
CN112354222A (en) * 2020-10-27 2021-02-12 李节玲 Be applied to sewage treatment's sedimentation tank
CN114088961A (en) * 2021-12-21 2022-02-25 中元汇吉生物技术股份有限公司 Multilayer echelonment lifter plate feed mechanism, feed arrangement and sample analysis appearance
WO2023159877A1 (en) * 2022-02-28 2023-08-31 浙江希望机械有限公司 Syringe lifting and feeding device

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