CN105644617B - The guard method of rack end - Google Patents

The guard method of rack end Download PDF

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Publication number
CN105644617B
CN105644617B CN201410628281.5A CN201410628281A CN105644617B CN 105644617 B CN105644617 B CN 105644617B CN 201410628281 A CN201410628281 A CN 201410628281A CN 105644617 B CN105644617 B CN 105644617B
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rack
protection zone
torque
steering wheel
steering
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CN105644617A (en
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李若飞
施雯
金灿龙
郑鸿云
陈笑建
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Lianchuang Automotive Electronics Co Ltd
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Lianchuang Automotive Electronics Co Ltd
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Abstract

This application discloses a kind of guard method of rack end, and protection zone is set at rack both ends, once rack either end enters any protection zone, then reduces the assist torque of electric boosting steering system output;The reduction amount of assist torque was both in direct ratio and in direct ratio with rack displacement speed into one end of the protection zone and the distance between the protection zone starting point with rack.The application it is fast beat steering wheel, it is slow beat two kinds of manipulation operating modes of steering wheel and can significantly improve pilot control experience.

Description

The guard method of rack end
Technical field
The application is related to a kind of control method of the electric boosting steering system of automobile, is utilized more particularly to one kind electronic Servo steering system protects the method for rack end.
Background technology
Referring to Fig. 1, mechanical steering system on automobile mainly includes steering wheel 11, steering column 12, jackshaft 13, turned To device 14, track rod 15, knuckle arm 16 and deflecting roller 17.The steering gear 14 is rack and pinion steering gear, built-in There are rack 141 and little gear 142.When driver turn steering wheel 11, the steering axes built in steering column 12 are driven, should Steering spindle is connected by jackshaft 13 with little gear 142.Little gear 142 engages with rack 141, so as to turn with carry-over bar 141 To the left or moved right into device 14.Rack 141 and the Hard link of track rod 15, so as to pass through steering by track rod 15 Joint arm 16 applies pulling force or thrust on deflecting roller 17, completes motor turning action.
Referring to Fig. 2, this is the schematic diagram of rack and pinion steering gear.The steering gear 14 has housing 140, in housing There is rack 141 in 140, the both ends of rack 141 pass through housing 140 and are connected with bulb by rubber blanket 143 (black bars) 144.Little gear 142 is fixed on the fixed position of housing 140 and engaged with rack 141, and little gear 142 rotates will be with carry-over bar 141 to the left or move right in housing 140.Bulb 144 is connected with track rod 15.
Referring to Fig. 3, rack 141 can move between 2 points of A, B, extreme position A, B of its movement travel are referred to as rack End (Rack End).Because the rack stroke of steering gear 14 and the rotational angle of steering wheel 11 correspond, thus rack end End i.e. steering wheel 11 go to a kind of operating mode of extreme position.For example, left side rack end A corresponds to the inverse time of steering wheel 11 Pin hard-over, right side rack end B correspond to the hard-over clockwise of steering wheel 11.Due to surrounding the housing of rack 141 140 is fixed, if therefore when steering wheel 11 is close to extreme position driver also firmly manipulate steering wheel 11 be rotated further, Bulb 144 may be made to hit one end of housing 140.
Fig. 2 and Fig. 3 are referred to, for example, steering wheel 11 still rotates clockwise when close to hard-over clockwise, will So that rack 141 moves towards right side rack terminal position B, then the bulb 144 in left side will hit the left end of housing 140. This to hit the mechanical structure damage that may result in steering gear 14, resulting noise also can bring discomfort to driver and crew Feel.Therefore, rack and pinion steering gear needs to set rack end protection (Rack End Stop, abbreviation RES) function, is Realize that the function there are two schemes at present.
Existing scheme one is to increase protection device in rack end.Such as in Fig. 2, increase rubber bushing outside bulb 144 20 (dashed rectangles) or nylon or plastics back-up ring, with buffering collision of closed and reduce noise.On the one hand increase protection device can increase Addition sheet, on the other hand need to consider the intensity of protection device and abrasion and periodically carry out maintenance and replacement, also need in addition in life Increase the assembly process of protection device during production.
Existing scheme two is realized by electric boosting steering system (Electric Power Steering, abbreviation EPS) 's.
Referring to Fig. 4, this is the electric boosting steering system on automobile.Its base in the mechanical steering system shown in Fig. 1 Added on plinth:
--- rotary angle transmitter 21, such as be arranged on steering column 12, for detecting the corner of steering wheel 11.
--- torque sensor 22, such as be arranged in little gear 142, for detecting the torque of steering wheel 11.
--- ECU (electronic control unit) 23, including Torque Control module and motor control module.Torque Control module is adopted Collect the corner and torque, speed of steering wheel 11, and calculate corresponding assist torque and export to motor control module.Motor control Module works assist torque as target torque, output current driving assist motor 24.
--- assist motor 24, on steering column 12 or steering gear 14, it is controlled by ECU 23, passes through reductor Structure 25 provides assist torque to driver.
--- reducing gear 25, the rotational angle of assist motor 24 is converted into steering column 12 with certain proportion or turned to The rotational angle of device 14, play a part of slowing down increasing and turn round.If the speed reducing ratio of reducing gear 25 is k, k > 1, then assist motor 24 Rotational angle/k=steering columns 12 or the rotational angle of steering gear 14.
Referring to Fig. 5, it is existing rack end defencive function is realized by electric boosting steering system principle be:Away from It is left side protection zone to be set at Y length from left side rack end A between left side protection zone starting point M, 2 points of M, A.Away from It is right side protection zone to be set at Y length from right side rack end B between right side protection zone starting point N, 2 points of N, B.Work as tooth The either end of bar 141 enters any one protection zone, then shows that rack 141 is moved to close to the side rack end position Put, that is, steering wheel 11 turns to the hard-over close to some rotation direction, that is, the bulb 145 of opposite side moves to Close to the other end of housing 140.The assist torque now exported by reducing assist motor 24 operates direction to increase driver Disk 11 continues on the moment of resistance overcome needed for direction rotation, and being embodied in driver needs with increasing strength Steering wheel 11 can be operated and continue on the direction and rotate and (or even turn motionless steering wheel 11 completely thus can not reach maximum turn Angle), it is final to reduce (or avoiding) ball so as to slow down movement velocity of (or stopping) rack 141 towards the side rack terminal position Shock dynamics between first 144 and housing 140.
In the existing electric boosting steering system without rack end defencive function, if by the driver side of being applied to It is referred to as F1 to the rotating torque on disk 11, the assist torque that assist motor 24 exports is referred to as F2, and manipulation of physical steering gear 14 turns Kinetic moment is referred to as F3, then F1+F2=F3.
In the existing electric boosting steering system with rack end defencive function, if driver is applied into direction Rotating torque on disk 11 is referred to as F1, and the assist torque that assist motor 24 exports is referred to as F2 ', the rotation of manipulation of physical steering gear 14 Torque is referred to as F3, then F1+F2 '=F3.Wherein F2 '=F2-F4, F2 are electric boosted without rack end defencive function The assist torque that assist motor 24 exports in steering, F4 is the rotating torque for realizing rack end defencive function.F2 ' can be with It is zero (assist torque is not provided) or negative (assist torque increases the moment of resistance overcome needed for driver turn steering wheel 11). F4=K*X, K are coefficient, and X is that Fig. 5 middle racks 141 enter one end of some protection zone and between the protection zone starting point Distance.Obviously, once rack 141 enters right side protection zone, then as rack 141 is gradual closer to right side rack end B, X Increase, F4 increases, F2 ' reduces therewith, so as to reduce assist torque, adds driver and is rotated further required gram of steering wheel 11 The moment of resistance of clothes, it is final to protect bulb 144.It is this it is existing by electric boosted rotation system come realize rack end protect work( Can method the problem of existing be that feel is not smooth enough, such as it is fast beat and beat the manipulation operating mode that to be two kinds different of steering wheel 11 slowly, But this method in the protection zone of rack end and does not differentiate between both manipulation operating modes, is embodied in feel and does not become Change, manipulate and experience bad.
The content of the invention
Technical problems to be solved in this application are to provide a kind of guard method of rack end, electronic particular by controlling Servo steering system is exported to realize the protection to rack end.
In order to solve the above technical problems, the end guard method of the application rack is that protection zone is set at rack both ends, one Denier rack either end enters any protection zone, then reduces the assist torque of electric boosting steering system output;Assist torque Reduction amount was both in direct ratio into one end of the protection zone and the distance between the protection zone starting point with rack, and and rack Velocity of displacement is in direct ratio.
The end guard method of the application rack is compared with existing scheme one, using software implementation method, close to tooth Bar end reduces assist torque and causes assist motor not export high current persistently, so as to prevent the too fast protection electricity of motor temperature rise Machine.The application does not need rubber bushing protection, not only saves Material Cost, at the same save the process of production and time into This, is also not present the maintenance work after rubber bushing abrasion in actual use.
The end guard method of the application rack introduces rack displacement speed compared with existing scheme two.So as to quick Steering wheel is beaten when entering rack end, i.e., rack displacement speed when, the reduction amount of assist torque increases sharply.And at a slow speed Steering wheel is beaten when entering rack end, i.e., when rack displacement speed is slower, the reduction amount of assist torque is slowly increased.So distinguish Two kinds manipulate operating mode and can significantly improve pilot control impression.
Brief description of the drawings
Fig. 1 is the structural representation of existing automobile mechanical steering;
Fig. 2 is the structural representation of rack and pinion steering gear;
Fig. 3 is the schematic diagram of the rack movement travel of mechanical steering system middle gear rack-type steering gear;
Fig. 4 is the structural representation of existing automobile electric booster steering system;
Fig. 5 is the schematic diagram of the rack movement travel of electric boosting steering system middle gear rack-type steering gear;
Fig. 6 is the comparison schematic diagram of the application and existing scheme when beating steering wheel soon;
Fig. 7 is the comparison schematic diagram of the application and existing scheme when beating steering wheel slowly.
Description of reference numerals in figure:
11 be steering wheel;12 be steering column;13 be jackshaft;14 be steering gear;141 be rack;142 be little gear; 143 be rubber blanket;144 be bulb;15 be track rod;16 be knuckle arm;17 be deflecting roller;20 be rubber bushing;21 For rotary angle transmitter;22 be torque sensor;23 be ECU;24 be assist motor;25 be reducing gear.
Embodiment
The rack end guard method of the application is realized by a kind of control method of electric boosting steering system. Referring to Fig. 5, it is left side between protection zone starting point M on the left of being set at the Y length apart from left side rack end A, 2 points of M, A Protection zone.It is right side between protection zone starting point N on the right side of being set at the Y length apart from right side rack end B, 2 points of N, B Protection zone.When the either end of rack 141 enters any one protection zone, then show that rack 141 is moved to close to should Side rack terminal position, that is, steering wheel 11 turn to the hard-over close to some rotation direction, that is, opposite side Bulb 144 moves to the other end close to housing 140.The assist torque now exported by reducing assist motor 24 (can subtract As low as zero or negative) come increase driver operate steering wheel 11 continue on the direction rotate needed for the moment of resistance that overcomes, specifically Showing as driver needs to be operated steering wheel 11 with increasing strength and be continued on the direction and rotated (or even completely to turn Motionless steering wheel 11 thus can not reach hard-over), so as to slow down (or stopping) rack 141 towards the side rack end The movement velocity of position, the final shock dynamics reduced between (or avoiding) bulb 144 and housing 140.
In the application, if the rotating torque that driver is applied on steering wheel 11 is referred to as F1, assist motor 24 exports Assist torque be referred to as F2 ", the rotating torque of manipulation of physical steering gear 14 is referred to as F3, then F1+F2 "=F3.Wherein F2 "= F2-F4-F4 ', F2 are the power-assisteds that assist motor 24 exports in the electric boosting steering system without rack end defencive function Torque, F4 are the existing rotating torques that rack end defencive function is realized by electric boosted rotation system, and F4 ' is this Shen It please realize the additional rotation torque of rack end defencive function.F2 " can be zero (not providing assist torque) or negative (power-assisted power Square increases the moment of resistance overcome needed for driver turn steering wheel 11).F4=K*X, K are coefficient, and X is that Fig. 5 middle racks 141 enter Enter one end of some protection zone with the distance between with the protection zone starting point.F4 '=P*X/Y*V, P are relevant with speed Damping gain (this is a fixed coefficient), X be Fig. 5 middle racks 141 enter some protection zone one end with the protection zone The distance between domain starting point.Y is the length of the protection zone.V is the velocity of displacement of the rack 141 of steering gear 14.Obviously, power-assisted The reduction amount (F4+F4 ') of torque is both in direct ratio with X and in direct ratio with V.Once rack 141 enters right side protection zone, Then as rack 141 gradually increases closer to right side rack end B, X, F4 and F4 ' increase, and F2 " reduces therewith, so as to reduce Assist torque, adds driver and is rotated further the moment of resistance overcome needed for steering wheel 11, final to protect bulb 144.
With it is existing the method for rack end defencive function is realized by electric boosted rotation system compared with, the application tool There are following features:When beating steering wheel 11 soon, V is larger, once rack 141 enters some protection zone, then F4 ' increases rapidly, F2 " is rapid therewith to be reduced, and is embodied in driver and is felt that being rotated further the moment of resistance that the needs of steering wheel 11 overcome increases rapidly Greatly.When beating steering wheel 11 slowly, V is smaller, once rack 141 enters some protection zone, then F4 ' slowly increases, and F2 " delays therewith It is slow to reduce, it is embodied in driver and feels that being rotated further the moment of resistance that the needs of steering wheel 11 overcome slowly increases.
Referring to Fig. 6, this is when beating steering wheel soon with the speed of 570 degree per seconds, the corner (abscissa) of steering wheel is with driving The schematic diagram of the moment of resistance (ordinate) overcome needed for the person of sailing.Wherein black circle expression is existing passes through electric boosted rotation system Unite to realize the method for rack end defencive function, open squares represent the rack end guard method of the application.With -510 degree Exemplified by, the moment of resistance of existing method is 6.4Nm, and the moment of resistance of the application is 7.4Nm, differs 1Nm.
Referring to Fig. 7, this is when beating steering wheel soon with the speed of 108 degree per seconds, the corner (abscissa) of steering wheel is with driving The schematic diagram of the moment of resistance (ordinate) overcome needed for the person of sailing.Wherein black circle expression is existing passes through electric boosted rotation system Unite to realize the method for rack end defencive function, open squares represent the rack end guard method of the application.With -510 degree Exemplified by, the moment of resistance of existing method is 3.8Nm, and the moment of resistance of the application is 3.9Nm, differs 0.1Nm.
Compare Fig. 6 and Fig. 7 to understand, the application significantly increases resistance when beating steering wheel (i.e. rack fast offset) soon Square, and slightly add the moment of resistance when playing steering wheel (i.e. rack displacement at a slow speed) slowly.
The preferred embodiment of the application is these are only, is not used to limit the application.Come for those skilled in the art Say, the application there can be various modifications and variations.All any modifications within spirit herein and principle, made, it is equal Replace, improve etc., it should be included within the protection domain of the application.

Claims (1)

1. a kind of guard method of rack end, protection zone is set at rack both ends, once rack either end enters any protection Region, then reduce the assist torque of electric boosting steering system output;It is characterized in that the reduction amount of assist torque was both entered with rack One end and the distance between the protection zone starting point for entering the protection zone are in direct ratio and directly proportional to rack displacement speed Example, the reduction amount of assist torque is F4 and F4 ' sums;
The assist torque of assist motor output with rack end defencive function is referred to as F2 ", the rotation of manipulation of physical steering gear Torque is referred to as F3, wherein F1+F2 "=F3, F4+F4 '=F2-F2 ", and F1 is the rotating torque of driver's application on the steering wheel Claim, F2 is the assist torque that assist motor exports in the electric boosting steering system without rack end defencive function, and F4 is The existing rotating torque that rack end defencive function is realized by electric boosting steering system, F4 ' are to realize rack end The additional rotation torque of defencive function, F4=K*X, K are coefficient, and X is one end and the protection zone into some protection zone The distance between starting point, F4 '=P*X*V/Y, P are the damping gain relevant with speed, and Y is the length of the protection zone, and V is to turn To the rack displacement speed of device.
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DE102016225253A1 (en) 2016-12-16 2018-06-21 Robert Bosch Gmbh Method for detecting the rack position in a steering system with electric servomotor
CN107499375B (en) * 2017-07-12 2020-01-17 北京汽车股份有限公司 Electric power steering system, control method and automobile
JP6477986B1 (en) * 2017-11-22 2019-03-06 日本精工株式会社 Control device for electric power steering device
CN111086553B (en) * 2018-10-24 2022-03-11 蜂巢智能转向系统(江苏)有限公司 Rack tail end protection method and device and electric power steering system
CN110304129A (en) * 2019-06-24 2019-10-08 中国第一汽车股份有限公司 A kind of diverter and vehicle
CN110481633B (en) * 2019-08-21 2021-09-10 北京汽车股份有限公司 Vehicle and control method and device of electric power steering system of vehicle
CN110550097A (en) * 2019-09-07 2019-12-10 新乡艾迪威汽车科技有限公司 rack stroke self-learning method and rack tail end protection method
CN111186481A (en) * 2020-01-23 2020-05-22 中国公路车辆机械有限公司 Lead screw tail end protection method of commercial vehicle EPS
CN113104099A (en) * 2021-05-24 2021-07-13 奇瑞新能源汽车股份有限公司 Control method, device and system of electric power steering system and vehicle

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CN103818457A (en) * 2012-11-17 2014-05-28 重庆龙润汽车转向器有限公司 Adjustable automobile steering gear
CN103863385A (en) * 2012-12-17 2014-06-18 联创汽车电子有限公司 Rack end protection method of electric power steering system

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Publication number Priority date Publication date Assignee Title
CN200999839Y (en) * 2007-01-29 2008-01-02 奇瑞汽车有限公司 Toothed wheel rack bar direction varying device
CN202071874U (en) * 2010-12-27 2011-12-14 孙利军 Electric vehicle steering gear assembly
CN103818457A (en) * 2012-11-17 2014-05-28 重庆龙润汽车转向器有限公司 Adjustable automobile steering gear
CN103863385A (en) * 2012-12-17 2014-06-18 联创汽车电子有限公司 Rack end protection method of electric power steering system

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