CN105643184A - Method for repairing flange plates in X-ray generators - Google Patents
Method for repairing flange plates in X-ray generators Download PDFInfo
- Publication number
- CN105643184A CN105643184A CN201610203105.6A CN201610203105A CN105643184A CN 105643184 A CN105643184 A CN 105643184A CN 201610203105 A CN201610203105 A CN 201610203105A CN 105643184 A CN105643184 A CN 105643184A
- Authority
- CN
- China
- Prior art keywords
- screwed hole
- ring flange
- aluminium bar
- ray generator
- repair method
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P6/00—Restoring or reconditioning objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/31—Coating with metals
- C23C18/32—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/48—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 not containing phosphates, hexavalent chromium compounds, fluorides or complex fluorides, molybdates, tungstates, vanadates or oxalates
- C23C22/56—Treatment of aluminium or alloys based thereon
Abstract
The invention discloses a method for repairing flange plates in X-ray generators, and belongs to the technical field of X-ray generators. The method for repairing the flange plates in the X-ray generators has the advantages that aluminum bars are creatively added to positions corresponding to threaded holes, the thicknesses of the flange plates are increased, accordingly, the depths of the threaded holes can be increased, requirements on the strength for fixing high-pressure packs can be met, slipping of threads can be prevented in repeated disassembling procedures, the flange plates can be prevented from being damaged in the disassembling procedures, the service lives of the flange plates can be prolonged, and the engineering construction cost can be reduced.
Description
Technical field
The present invention relates to x ray generator technical field, more particularly, it relates to the repair method of ring flange in a kind of x ray generator.
Background technology
In engineering construction construction, often the building materials such as pipeline are detected a flaw. X-ray inspection is one of conventional flaw detection means, and x ray generator, can because the damage of its internal high pressure bag need to carry out laid-up as one of the important composition parts of x-ray inspection.
The flange plate type that the pipe bucket of existing x ray generator is traditional seals structure, and namely pipe bucket cylinder upper end open is provided with ring flange, and the high voltage package of x ray generator is fixed on below ring flange by support. The fixed form of support adopts threaded, namely screwed hole is provided below at ring flange, support arranges bolt, and bolt makes support be fixed under ring flange with matching of screw thread.
When changing the high voltage package damaged, it is necessary to the bolt on repeated disassembled and assembled support. Screwed hole on ring flange there will be breakage in repeated disassembled and assembled process, and bolt can not installed because the silk tooth in screwed hole skids, it is necessary to the screwed hole of ring flange is placed under repair. The repair method generally taked is to be strengthened in the aperture of screwed hole with screw tap, re-starts fixing with bigger bolt. The aperture of screwed hole increases, and the degree of depth of screwed hole is not deepened because of the restriction by flange thickness, and the intensity of fixing high voltage package does not then reach designing requirement. Ring flange, through repairing, also can only be replaced with being necessary for several times again, the Financial cost frequently changing increase engineering construction of ring flange. This kind of repair method does not tackle the problem at its root.
Summary of the invention
1. invention to solve the technical problem that
It is an object of the invention to overcome deficiency of the prior art, creationary employing increases the mode of aluminium bar in the position corresponding with screwed hole, increase the thickness of ring flange, thus increasing the degree of depth of screwed hole, to reach the requirement of strength of fixing high voltage package, thus not havinging the phenomenon that a tooth skids in unloading process repeatedly, it is to avoid damage ring flange in disassembly process, extend the service life of ring flange, reduce engineering construction cost; Aluminium bar pretreating reagent stable in properties, life cycle is long, can form the corrosion resistance conversion film of layer of transparent or light coloured silk at aluminium surface of the work, and the aluminium after process is still in original metal true qualities. This coating has fabulous Corrosion Protection, and can dramatically increase the adhesion of workpiece and follow-up coating.
2. technical scheme
For reaching above-mentioned purpose, technical scheme provided by the invention is:
The repair method of ring flange in a kind of x ray generator of the present invention:
Step one
At the position welding aluminum rod that the another side at screwed hole rear and ring flange is corresponding with screwed hole;
Step 2
Bore deep on the basis of original screwed hole further with drill bit;
Step 3
Tapping is carried out to boring the screwed hole after deeply with screw tap;
Step 4
The bolt matched with brill screwed hole after deep is adopted to be fixed support.
Further improving as the present invention, described aluminium bar material is alloy.
The repair method of ring flange in a kind of x ray generator of the present invention:
Step one:
At the position welding aluminum rod that the end face at screwed hole rear and ring flange is corresponding with screwed hole;
Step 2:
Bore deep on the basis of original screwed hole further with drill bit;
Step 3:
Tapping is carried out to boring the screwed hole after deeply with screw tap;
Step 4:
The bolt matched with brill screwed hole after deep is adopted to be fixed support;
The mass percent of described aluminium bar pretreating reagent consists of: water soluble trivalent chromium salt 35��45%, alkalescence degreaser is NaOH, Na3PO4, Na2SiO3, Na2CO3 or Na5P3O10 solution of 0.1��0.5mol/L, alkali metal zirconate 0.1��3%, sodium salicylate 0.1��2%, wetting agent 5��10%, water is surplus; Wherein, described water soluble trivalent chromium salt be chromic sulfate and or chromic potassium sulfate; Described alkali metal zirconate is Potassium Zirconium Fluoride or hexafluoro zirconate sodium; Described wetting agent is the mixture of one or more in sodium lauryl sulphate, methylene ethoxy-ethanol, dodecylbenzene sodium sulfonate, octylphenyl polyethoxy ethanol, sorbitan monopalmitate, N-ethyl pyrrole N-butanone, polymethoxy fatty acid ester, cetyl benzenesulfonic acid ester.
Further improving as the present invention, described aluminium bar pretreating reagent, its mass percent consists of: chromic sulfate 20��25%, chromic potassium sulfate 15��20%, Potassium Zirconium Fluoride or hexafluoro zirconate sodium 0.1��3%, sodium salicylate 0.1��2%, wetting agent 5��10%, water is surplus.
Further improve as the present invention, described aluminium bar is after inorganic agent processes and adopts chemical Ni-P plating before use: adopt the Electroless Plating Ni liquid that configured in advance is good, pH value be 5��6.5, temperature 85��90 DEG C when, Ni-P coating, plating time 90��240 minutes is applied in aluminum alloy surface.
3. beneficial effect
Adopt technical scheme provided by the invention, compared with prior art, there is following remarkable result:
(1) repair method of ring flange in a kind of x ray generator of the present invention, adopt the mode increasing aluminium bar in the position corresponding with screwed hole, thus increasing the degree of depth of screwed hole, to reach the requirement of strength of fixing high voltage package, thus not havinging the phenomenon that a tooth skids in unloading process repeatedly, avoid damage ring flange in disassembly process, extend the service life of ring flange, reduce engineering construction cost.
(2) repair method of ring flange in a kind of x ray generator of the present invention, the shortcoming avoiding general repair mode, overcome the thinking narrow-mindedness in general repair mode, creationary expect using aluminium bar to increase the thickness of ring flange, thus deepening screwed hole to reach the intensity of fixing high voltage package.
(3) repair method of ring flange in a kind of x ray generator of the present invention, aluminium bar processes at use pretreating reagent, this uses pretreating reagent stable in properties, life cycle is long, can form the corrosion resistance conversion film of layer of transparent or light coloured silk at aluminium surface of the work, the aluminium after process is still in original metal true qualities. This coating has fabulous Corrosion Protection, and can dramatically increase the adhesion of workpiece and follow-up coating.
(4) repair method of ring flange in a kind of x ray generator of the present invention, the use temperature range of the use pretreating reagent of aluminium bar is from room temperature to 100 DEG C, and operation temperature easily reaches, and is conducive to the industrial large area in later stage to popularize.
(5) repair method of ring flange in a kind of x ray generator of the present invention; aluminium bar adopts chemical Ni-P plating layer process to form one layer outside aluminium bar uniformly and to have the excellent coating of good acid and alkali resistance, salt before use; make protective layer thickness uniform; the structure complicated part generation drain spray such as avoid in bending, corner and be coated with phenomenon, and significantly improve the antiseptic property of aluminium bar.
(6) repair method of ring flange in a kind of x ray generator of the present invention, material requested and instrument are simply easily sought, and make simple and easy, it is easy to promote the use of, make aluminium bar corrosion resistant more with pretreating reagent, it is adaptable to various working environments, and effectively increase the service life.
Accompanying drawing explanation
Fig. 1 is the structural representation of x ray generator before the invention process;
Fig. 2 is upward view and the side view of ring flange in x ray generator before the invention process;
Fig. 3 is the structural representation of x ray generator after the invention process;
Fig. 4 is upward view and the side view of ring flange in x ray generator after the invention process.
Label declaration in schematic diagram:
1, Guan Tong; 2, support; 3, high voltage package; 4, X-ray tube; 5, ring flange: 6, screwed hole; 7, bolt; 8, aluminium bar.
Detailed description of the invention
For further appreciating that present disclosure, in conjunction with accompanying drawing, the present invention is described in detail.
As shown in Figure 3, Figure 4, the repair method of ring flange in a kind of x ray generator:
Step one:
At the position welding aluminium bar 8 that the another side of screwed hole 6 rear and ring flange 5 is corresponding with screwed hole 6, described aluminium bar 8 material is alloy;
Step 2:
Bore deep on the basis of original screwed hole 6 further with drill bit;
Step 3:
Tapping is carried out to boring the screwed hole 6 after deeply with screw tap;
Step 4:
The bolt matched with brill screwed hole 6 after deep is adopted to be fixed support 2.
As shown in Figure 3, Figure 4, the repair method of ring flange in a kind of x ray generator:
Step one:
At the position welding aluminium bar 8 that the end face of screwed hole 6 rear and ring flange 5 is corresponding with screwed hole 6;
Step 2:
Bore deep on the basis of original screwed hole 6 further with drill bit;
Step 3:
Tapping is carried out to boring the screwed hole 6 after deeply with screw tap;
Step 4:
The bolt matched with brill screwed hole 6 after deep is adopted to be fixed support 2;
Described aluminium bar 8 consists of by the mass percent of pretreating reagent: water soluble trivalent chromium salt 35��45%, alkalescence degreaser is NaOH, Na3PO4, Na2SiO3, Na2CO3 or Na5P3O10 solution of 0.1��0.5mol/L, alkali metal zirconate 0.1��3%, sodium salicylate 0.1��2%, wetting agent 5��10%, water is surplus; Wherein, described water soluble trivalent chromium salt be chromic sulfate and or chromic potassium sulfate; Described alkali metal zirconate is Potassium Zirconium Fluoride or hexafluoro zirconate sodium; Described wetting agent is the mixture of one or more in sodium lauryl sulphate, methylene ethoxy-ethanol, dodecylbenzene sodium sulfonate, octylphenyl polyethoxy ethanol, sorbitan monopalmitate, N-ethyl pyrrole N-butanone, polymethoxy fatty acid ester, cetyl benzenesulfonic acid ester.
Described aluminium bar pretreating reagent, its mass percent consists of: chromic sulfate 20��25%, chromic potassium sulfate 15��20%, Potassium Zirconium Fluoride or hexafluoro zirconate sodium 0.1��3%, sodium salicylate 0.1��2%, wetting agent 5��10%, and water is surplus.
Described aluminium bar 8 is after inorganic agent processes and adopts chemical Ni-P plating before use: adopt the Electroless Plating Ni liquid that configured in advance is good, pH value be 5��6.5, temperature 85��90 DEG C when, Ni-P coating, plating time 90��240 minutes is applied in aluminum alloy surface.
Below in conjunction with embodiment, the invention will be further described.
Embodiment 1
As shown in Figure 1 and Figure 2, existing x ray generator includes pipe bucket 1, described pipe bucket 1 is internally provided with high voltage package 3 and X-ray tube 4, described X-ray tube 4 is positioned at bottom pipe bucket 1, described pipe bucket 1 opening is provided with ring flange 5, described ring flange 5 is provided below screwed hole 6, and described high voltage package 3 is fixed on below ring flange 5 by the bolt 7 on support 2, and high voltage package 3 is fixed on below ring flange 5 by support 2. The thickness of ring flange 5 is 12mm, and screwed hole 6 is of a size of �� 8 �� 8mm, and bolt 7 is of a size of M8 �� 10mm.
As shown in Figure 3, Figure 4, position corresponding with screwed hole 6 on ring flange 5 is provided with aluminium bar 8, and described aluminium bar 8 is integrated with ring flange 5 by welding, and described aluminium bar 8 material is alloy. With M6.5 drill bit by the depth down of original screwed hole 6 to 35mm, then with the screw tap tapping again of �� 8mm. After intensification, the silk dental length of screwed hole 6 can reach 32mm, and the size of screwed hole 6 becomes �� 8 �� 35mm. The size of bolt 7 is changed into �� 8mm �� 38mm, so just internal thread all can be engaged. After repairing, the internal thread of screwed hole 6 is longer more than 2 times than before repairing, and considerably increases the intensity of fixing high voltage package 3. Changing high voltage package 3, without damaged screw hole 6 in the process of dismounting support 2, thus extending the life-span of ring flange 5, reducing Construction Cost.
Embodiment 2
As shown in Figure 3, Figure 4, the aluminium bar being used for ring flange repairing is placed in the NaOH solution of 8% and soaks, soaking temperature 50 DEG C, soak time 0.25��1min, is dissolved in 45.2g water obtains aluminium bar pretreating reagent by chromic potassium sulfate 35g, Potassium Zirconium Fluoride 2.0g, sodium salicylate 1.8g, methylene ethoxy-ethanol 7g.
The repair method of ring flange in a kind of x ray generator:
Step one: the position welding aluminium bar 8 that end face at screwed hole 6 rear and ring flange 5 is corresponding with screwed hole 6;
Step 2: bore deep on the basis of original screwed hole 6 further with drill bit;
Step 3: carry out tapping to boring the screwed hole 6 after deeply with screw tap;
Step 4: adopt the bolt matched with brill screwed hole 6 after deep to be fixed support 2.
Schematically the present invention and embodiment thereof being described above, this description does not have restricted, and shown in accompanying drawing is also one of embodiments of the present invention, and actual structure is not limited thereto. So, if those of ordinary skill in the art is enlightened by it, when without departing from the invention objective, design the frame mode similar to this technical scheme and embodiment without creationary, protection scope of the present invention all should be belonged to.
Claims (5)
1. the repair method of ring flange in an x ray generator, it is characterised in that:
Step one:
In position welding aluminium bar (8) that the end face of screwed hole (6) rear and ring flange (5) is corresponding with screwed hole (6);
Step 2:
Bore deep on the basis of original screwed hole (6) further with drill bit;
Step 3:
Tapping is carried out to boring the screwed hole (6) after deeply with screw tap;
Step 4:
The bolt matched with brill screwed hole (6) after deep is adopted to be fixed support (2).
2. the repair method of ring flange in a kind of x ray generator according to claim 1, it is characterised in that: described aluminium bar (8) material is alloy.
3. the repair method of ring flange in an x ray generator, it is characterised in that:
Step one:
In position welding aluminium bar (8) that the end face of screwed hole (6) rear and ring flange (5) is corresponding with screwed hole (6);
Step 2:
Bore deep on the basis of original screwed hole (6) further with drill bit;
Step 3:
Tapping is carried out to boring the screwed hole (6) after deeply with screw tap;
Step 4:
The bolt matched with brill screwed hole (6) after deep is adopted to be fixed support (2);
Described aluminium bar (8) consists of by the mass percent of pretreating reagent: water soluble trivalent chromium salt 35��45%, alkalescence degreaser is NaOH, Na3PO4, Na2SiO3, Na2CO3 or Na5P3O10 solution of 0.1��0.5mol/L, alkali metal zirconate 0.1��3%, sodium salicylate 0.1��2%, wetting agent 5��10%, water is surplus; Wherein, described water soluble trivalent chromium salt be chromic sulfate and or chromic potassium sulfate; Described alkali metal zirconate is Potassium Zirconium Fluoride or hexafluoro zirconate sodium; Described wetting agent is the mixture of one or more in sodium lauryl sulphate, methylene ethoxy-ethanol, dodecylbenzene sodium sulfonate, octylphenyl polyethoxy ethanol, sorbitan monopalmitate, N-ethyl pyrrole N-butanone, polymethoxy fatty acid ester, cetyl benzenesulfonic acid ester.
4. the repair method of ring flange in a kind of x ray generator according to claim 3, described aluminium bar (8) pretreating reagent, its mass percent consists of: chromic sulfate 20��25%, chromic potassium sulfate 15��20%, Potassium Zirconium Fluoride or hexafluoro zirconate sodium 0.1��3%, sodium salicylate 0.1��2%, wetting agent 5��10%, water is surplus.
5. the repair method of ring flange in described a kind of x ray generator according to claim 4, described aluminium bar (8) is after inorganic agent processes and adopts chemical Ni-P plating before use: adopt the Electroless Plating Ni liquid that configured in advance is good, pH value be 5��6.5, temperature 85��90 DEG C when, Ni-P coating, plating time 90��240 minutes is applied in aluminum alloy surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610203105.6A CN105643184B (en) | 2016-03-31 | 2016-03-31 | The repair method of ring flange in a kind of X-ray emitter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610203105.6A CN105643184B (en) | 2016-03-31 | 2016-03-31 | The repair method of ring flange in a kind of X-ray emitter |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105643184A true CN105643184A (en) | 2016-06-08 |
| CN105643184B CN105643184B (en) | 2017-12-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201610203105.6A Active CN105643184B (en) | 2016-03-31 | 2016-03-31 | The repair method of ring flange in a kind of X-ray emitter |
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Citations (5)
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| CN1911590A (en) * | 2006-08-31 | 2007-02-14 | 中国南车集团戚墅堰机车车辆厂 | Fast repairing method of internal screw |
| CN102817898A (en) * | 2012-08-30 | 2012-12-12 | 广东明阳风电产业集团有限公司 | Threaded hole and thread welding repair process |
| CN104209692A (en) * | 2014-08-19 | 2014-12-17 | 中国长安汽车集团股份有限公司四川建安车桥分公司 | Repairing method for threaded holes of micro car pipe inserting type rear axle housing |
| US20150136547A1 (en) * | 2013-11-21 | 2015-05-21 | Messier-Bugatti-Dowty | Method for the reconditioning and use of brake discs of the rear stator type with studs, assembled disc and corresponding stack of discs |
| CN104668880A (en) * | 2013-11-29 | 2015-06-03 | 陕西天元材料保护科技有限公司 | Bearing steel welding repairing method |
-
2016
- 2016-03-31 CN CN201610203105.6A patent/CN105643184B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1911590A (en) * | 2006-08-31 | 2007-02-14 | 中国南车集团戚墅堰机车车辆厂 | Fast repairing method of internal screw |
| CN102817898A (en) * | 2012-08-30 | 2012-12-12 | 广东明阳风电产业集团有限公司 | Threaded hole and thread welding repair process |
| US20150136547A1 (en) * | 2013-11-21 | 2015-05-21 | Messier-Bugatti-Dowty | Method for the reconditioning and use of brake discs of the rear stator type with studs, assembled disc and corresponding stack of discs |
| CN104668880A (en) * | 2013-11-29 | 2015-06-03 | 陕西天元材料保护科技有限公司 | Bearing steel welding repairing method |
| CN104209692A (en) * | 2014-08-19 | 2014-12-17 | 中国长安汽车集团股份有限公司四川建安车桥分公司 | Repairing method for threaded holes of micro car pipe inserting type rear axle housing |
Non-Patent Citations (1)
| Title |
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| 于孟，李广明，端木伟: "动车组转向架检修螺纹修复方法浅析", 《中国高新技术企业》 * |
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| CN105643184B (en) | 2017-12-12 |
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