CN105642565A - Wear-resisting ball surface detecting device - Google Patents
Wear-resisting ball surface detecting device Download PDFInfo
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- CN105642565A CN105642565A CN201610077027.XA CN201610077027A CN105642565A CN 105642565 A CN105642565 A CN 105642565A CN 201610077027 A CN201610077027 A CN 201610077027A CN 105642565 A CN105642565 A CN 105642565A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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Abstract
The invention discloses a wear-resisting ball surface detecting device which comprises a first channel, a second channel, a third channel, first sensors, a first guide plate, a first drive mechanism and a controller, wherein the first channel is slantingly arranged; the second channel and the third channel are both arranged at one end of the first channel and connected with the first channel separately; the first guide plate is provided with a first position and a second position; when the first guide plate is in the first position, the first channelcommunicateswith the second channel and is sealedto the third channel; when the first guide plate is in the second position, the first channel communicateswith the third channel and is sealed to the second channel; the first drive mechanism is used for driving the first guide plate to switch between the first position and the second position; the first sensorsare used for detecting a wear-resisting ball surface which penetrates through the first channel; and the controller is connected with the first drive mechanism. The wear-resisting ball surface detecting device detects and screens a wear-resisting ball, has a simple structure, is low in input cost and is suitable for popularization and using.
Description
Technical field
The present invention relates to wear-resistant ball processing technique field, particularly relate to a kind of wear-resistant ball surface detection apparatus.
Background technology
Wear-resistant ball, is a kind of for the crushing medium in ball mill, for the material in crushing mill, Yi Zhongshi, is called for short chrome alloy cast iron with the white cast-iron that chromium is main alloy element, is called chromium alloy iron casting abrading ball with the cast grinding ball that chrome alloy cast iron is material; Another kind is, is called ductile iron abrading-ball with the cast grinding ball that spheroidal graphite cast-iron is material, and the matrix wherein obtained by heat treatment is mainly the ductile iron abrading-ball of bainite and is called for short bainite ductile iron abrading-ball; The matrix obtained by heat treatment is mainly the ductile iron abrading-ball of martensite and is called for short martensite nodular cast iron grinding ball. In large batch of production process, it is necessary to it is carried out detection to select qualified products, this needs special cubing just can complete work.
Summary of the invention
Based on the technical problem that above-mentioned background technology exists, the present invention proposes a kind of wear-resistant ball surface detection apparatus.
The present invention proposes a kind of wear-resistant ball surface detection apparatus, including: first passage, second channel, third channel, first sensor, the first guide plate, the first driving mechanism and controller, wherein:
First passage is in tilted layout, and the level height of the first end of first passage is more than the level height of first passage the second end;
Second channel and third channel are arranged parallel to, and second channel and third channel are respectively positioned on the second end of first passage and are connected with first passage respectively;
First guide plate is positioned at the second end of first passage, and the first guide plate has primary importance and the second position, and when the first guide plate is in primary importance, first passage turns on second channel, closes with third channel; When the first guide plate is in the second position, first passage turns on third channel, closes with second channel;
First driving mechanism is used for driving the first guide plate to switch between primary importance and the second position;
First sensor is connected with controller, and first sensor is for detecting the wear-resistant ball surface in first passage;
Controller and the first driving mechanism connect, and controller controls the first driving mechanism action according to the testing result of first sensor, drive the first guide plate to enter primary importance or the second position.
Preferably, first sensor is used for detecting whether wear-resistant ball surface has crackle or protruding block, if there are crackle or protruding block in detection wear-resistant ball surface, first sensor sends signal T1 to controller, controller controls the first driving mechanism action, drive the first guide plate to enter primary importance, make first passage and second channel conducting; If detection wear-resistant ball surface does not have crackle or protruding block, first sensor sends signal T0 to controller, and controller controls the second driving mechanism action, drives the first guide plate to enter the second position, makes first passage and third channel conducting.
Preferably, the quantity of first sensor is multiple, and each first sensor is respectively positioned on the side of first passage and arranges along the bearing of trend interval of first passage, and each first sensor is connected with controller respectively; When controller receives the signal T1 that arbitrary first sensor sends, controller controls the first driving mechanism action, drives the first guide plate to enter primary importance, makes first passage and second channel conducting.
Preferably, second channel is connected to fourth lane and Five-channel away from one end of first passage, fourth lane and Five-channel are arranged parallel to, and fourth lane is in tilted layout, and the fourth lane level height near second channel one end is more than its level height away from second channel one end; Five-channel is in tilted layout, and the Five-channel level height near second channel one end is more than its level height away from second channel one end.
Preferably, also include the second guide plate, the second driving mechanism and the second sensor, wherein:
Second guide plate is positioned at second channel one end away from first passage, and the second guide plate has primary importance and the second position, and when the second guide plate is in primary importance, second channel turns on fourth lane, closes with Five-channel; When the second guide plate is in the second position, second channel and Five-channel turn on, and close with fourth lane; Second driving mechanism is used for driving the second guide plate to switch between primary importance and the second position, and the second driving mechanism is connected with controller and controller controls its action; Second sensor is connected with controller, and the second sensor is for detecting through whether the wear-resistant ball surface in second channel has crackle; If detecting when there is crackle on wear-resistant ball surface, the second sensor sends signal T11 to controller, and controller controls the second driving mechanism action, drives the second guide plate to enter primary importance, makes second channel and fourth lane conducting; If detecting when wear-resistant ball surface does not have crackle, the second sensor sends signal T01 to controller, and controller controls the second driving mechanism action, drives the second guide plate to enter the second position, makes second channel and Five-channel conducting.
Preferably, the quantity of the second sensor is multiple, and each second sensor is respectively positioned on the side of second channel and arranges along the bearing of trend interval of second channel, and each second sensor is connected with controller respectively; When controller receives the signal T11 that arbitrary second sensor sends, controller controls the second driving mechanism action, drives the second guide plate to enter primary importance, makes second channel and fourth lane conducting.
Preferably, the first guide plate is respectively provided on two sides with the first inclined-plane and the second inclined-plane near one end of first passage, and when the first guide plate is in primary importance, the first inclined-plane of the first guide plate and the sidewall of first passage side recline; When the first guide plate is in the second position, the second inclined-plane of the first guide plate and the sidewall of first passage opposite side recline.
Preferably, the second guide plate is respectively provided on two sides with the first inclined-plane and the second inclined-plane near one end of second channel, and when the second guide plate is in primary importance, the first inclined-plane of the second guide plate and the sidewall of second channel side recline; When the second guide plate is in the second position, the second inclined-plane of the second guide plate and the sidewall of second channel opposite side recline.
Preferably, being separated by the first dividing plate between second channel and third channel, the first dividing plate is provided with mean for the first guide plate and switches the first of movement between the first position and the second position and allow bit port near one end of the first guide plate.
Preferably, the first guide plate is provided with rubber spacer near one end of the first dividing plate.
Preferably, being separated by second partition between fourth lane and Five-channel, second partition is provided with mean for the second guide plate and switches the second of movement between the first position and the second position and allow bit port near one end of the second guide plate.
Preferably, the second guide plate is provided with rubber spacer near one end of second partition.
In the present invention, first passage is in tilted layout, and the level height of the first end of first passage is more than the level height of first passage the second end; Second channel and third channel are arranged parallel to, and second channel and third channel are respectively positioned on the second end of first passage and are connected with first passage respectively; First guide plate is positioned at the second end of first passage, and the first guide plate has primary importance and the second position, and when the first guide plate is in primary importance, first passage turns on second channel, closes with third channel; When the first guide plate is in the second position, first passage turns on third channel, closes with second channel; First driving mechanism is used for driving the first guide plate to switch between primary importance and the second position; Arranged by said structure, wear-resistant ball can be rolled from trend second channel and third channel direction by the first end of first passage, in rolling process, when the surface that first sensor detects wear-resistant ball is undesirable, first sensor sends signal to controller, controller controls the first driving mechanism action according to the signal that first sensor sends, the first guide plate is driven to enter primary importance, make first passage and second channel conducting so that underproof wear-resistant ball enters in second channel; When the surface that first sensor detects wear-resistant ball meets the requirements, first sensor sends signal to controller, controller controls the first driving mechanism action according to the signal that first sensor sends, the first guide plate is driven to enter the second position, make first passage and third channel conducting so that qualified wear-resistant ball enters in third channel.
In sum, the wear-resistant ball surface detection apparatus that the present invention proposes, achieve wear-resistant ball detection and screening by first passage, second channel, third channel, first sensor, the first guide plate, cooperating between the first driving mechanism and controller, and simple in construction, input cost is low, is suitable to promote the use of.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of wear-resistant ball surface detection apparatus that the present invention proposes.
Detailed description of the invention
Below, by specific embodiment, technical scheme is described in detail.
As it is shown in figure 1, the structural representation of a kind of wear-resistant ball surface detection apparatus that Fig. 1 is the present invention to be proposed.
With reference to Fig. 1, a kind of wear-resistant ball surface detection apparatus that the embodiment of the present invention proposes, including: first passage 1, second channel 2, third channel 3, fourth lane 6, Five-channel 7, first sensor the 4, second sensor the 9, first guide plate the 5, second guide plate the 8, first driving mechanism, the second driving mechanism and controller, wherein:
First passage 1 is in tilted layout, and the level height of the first end of first passage 1 is more than the level height of first passage 1 second end; Second channel 2 and third channel 3 are arranged parallel to, and second channel 2 and third channel 3 are respectively positioned on the second end of first passage 1 and are connected with first passage 1 respectively; First guide plate 5 is positioned at the second end of first passage 1, and the first guide plate 5 has primary importance and the second position, and when the first guide plate 5 is in primary importance, first passage 1 and second channel 2 turn on, and close with third channel 3; When the first guide plate 5 is in the second position, first passage 1 and third channel 3 turn on, and close with second channel 2; First driving mechanism is used for driving the first guide plate 5 to switch between primary importance and the second position, and the first driving mechanism is connected with controller and controller controls its action;
Fourth lane 6 and Five-channel 7 are arranged parallel to, and fourth lane 6 and Five-channel 7 are respectively positioned on second channel 2 and are connected away from one end of second channel 1 and with second channel 2; Fourth lane 6 is in tilted layout, and the fourth lane 6 level height near second channel 2 one end is more than its level height away from second channel 2 one end; Five-channel 7 is in tilted layout, and the Five-channel 7 level height near second channel 2 one end is more than its level height away from second channel 2 one end; Second guide plate 8 is positioned at second channel 2 one end away from first passage 1, and the second guide plate 8 has primary importance and the second position, and when the second guide plate 8 is in primary importance, second channel 2 and fourth lane 6 turn on, and close with Five-channel 7; When the second guide plate 8 is in the second position, second channel 2 and Five-channel 7 turn on, and close with fourth lane 6; Second driving mechanism is used for driving the second guide plate 8 to switch between primary importance and the second position, and the second driving mechanism is connected with controller and controller controls its action;
First sensor 4 is connected with controller, first sensor 4 is for detecting through whether the wear-resistant ball surface in first passage 1 has crackle or protruding block, if there are crackle or protruding block in detection wear-resistant ball surface, first sensor 4 sends signal T1 to controller, controller controls the first driving mechanism action, the first guide plate 5 is driven to enter primary importance, first passage 1 and second channel 2 is made to turn on, make underproof wear-resistant ball be entered second channel 2 by first passage 1, and entered down detection together by second channel 2; If detection wear-resistant ball surface does not have crackle or protruding block, first sensor 4 sends signal T0 to controller, controller controls the second driving mechanism action, the first guide plate 5 is driven to enter the second position, first passage 1 and third channel 3 is made to turn on, qualified wear-resistant ball is entered in third channel 3 by first passage 1, and is discharged by third channel 3; Thus realizing the screening to wear-resisting qualified products and portion's qualified products.
Second sensor 9 is connected with controller, and the second sensor 9 is for detecting through whether the wear-resistant ball surface in second channel 2 has crackle; If detecting when there is crackle on wear-resistant ball surface, second sensor 9 sends signal T11 to controller, controller controls the second driving mechanism action, the second guide plate 8 is driven to enter primary importance, second channel 2 and fourth lane 6 is made to turn on, the wear-resistant ball making crackle is entered in fourth lane 6 by second channel 2, and is discharged by fourth lane 6; If detecting when wear-resistant ball surface does not have crackle, second sensor 9 sends signal T01 to controller, controller controls the second driving mechanism action, the second guide plate 8 is driven to enter the second position, second channel 2 and Five-channel 7 is made to turn on to have protruding block not have the wear-resistant ball of crackle to be entered in Five-channel 7 by second channel 2, and discharged by Five-channel 7, thus realizing wear-resisting again sieving underproof, in order to be processed further wear-resisting according to the defective reason of wear-resistant ball.
In the present embodiment, the quantity of first sensor 4 is multiple, and each first sensor 4 is respectively positioned on the side of first passage 1 and arranges along the bearing of trend interval of first passage 1, and each first sensor 4 is connected with controller respectively; When controller receives the signal T1 that arbitrary first sensor 4 sends, controller controls the first driving mechanism action, drives the first guide plate 5 to enter primary importance, makes first passage 1 and second channel 2 turn on; The quantity of the second sensor 9 is multiple, and each second sensor 9 is respectively positioned on the side of second channel 2 and arranges along the bearing of trend interval of second channel 2, and each second sensor 9 is connected with controller respectively; When controller receives the signal T11 that arbitrary second sensor 9 sends, controller controls the second driving mechanism action, drives the second guide plate 8 to enter primary importance, makes second channel 2 and fourth lane 6 turn on; By the setting of multiple first sensors 4 and the second sensor 9, to realize the wear-resistant ball in rolling is carried out 360 �� of detections, it is to avoid the generation at detection dead angle, improve the comprehensive of detection.
In the present embodiment, the first guide plate 5 is respectively provided on two sides with the first inclined-plane and the second inclined-plane near one end of first passage 1, and when the first guide plate 5 is in primary importance, and the sidewall of the first inclined-plane of the first guide plate 5 and first passage 1 side reclines; When the first guide plate 5 is in the second position, the sidewall of the second inclined-plane of the first guide plate 5 and first passage 1 opposite side reclines; Second guide plate 8 is respectively provided on two sides with the first inclined-plane and the second inclined-plane near one end of second channel 2, and when the second guide plate 8 is in primary importance, and the sidewall of the first inclined-plane of the second guide plate 8 and second channel 2 side reclines; When the second guide plate 8 is in the second position, the sidewall of the second inclined-plane of the second guide plate 8 and second channel 2 opposite side reclines; By the setting on the first inclined-plane and the second inclined-plane, make the first guide plate 5 and the second guide plate 8 when being in primary importance and the second position, the sidewall contact face of its side and first passage increases, thus improving the stability of the first guide plate 5 and the second guide plate.
In the present embodiment, being separated by the first dividing plate 10 between second channel 2 and third channel 3, the first dividing plate 10 is provided with mean for the first guide plate 5 and switches the first of movement between the first position and the second position and allow bit port near one end of the first guide plate 5; First guide plate 5 is provided with rubber spacer near one end of the first dividing plate 10;Being separated by second partition 11 between fourth lane 6 and Five-channel 7, second partition 11 is provided with mean for the second guide plate 8 and switches the second of movement between the first position and the second position and allow bit port near one end of the second guide plate 8; Second guide plate 8 is provided with rubber spacer near one end of second partition 11; Rubber blanket and first allows bit port and second allow the setting of bit port, it is possible to improve the first guide plate 5 and second guide plate 6 stability under primary importance or second position state.
As from the foregoing, the wear-resistant ball surface detection apparatus that the present invention proposes, achieve wear-resistant ball detection and screening by first passage 1, second channel 2, third channel 3, cooperating between first sensor the 4, first guide plate the 5, first driving mechanism and controller, and simple in construction, input cost is low, is suitable to promote the use of.
Above; it is only the present invention preferably detailed description of the invention; but protection scope of the present invention is not limited thereto; any those familiar with the art is in the technical scope that the invention discloses; it is equal to replacement according to technical scheme and inventive concept thereof or is changed, all should be encompassed within protection scope of the present invention.
Claims (10)
1. a wear-resistant ball surface detection apparatus, it is characterized in that, including: first passage (1), second channel (2), third channel (3), first sensor (4), the first guide plate (5), the first driving mechanism and controller, wherein:
First passage (1) is in tilted layout, and the level height of the first end of first passage (1) is more than the level height of first passage (1) second end;
Second channel (2) and third channel (3) are arranged parallel to, and second channel (2) and third channel (3) are respectively positioned on the second end of first passage (1) and are connected with first passage (1) respectively;
First guide plate (5) is positioned at the second end of first passage (1), first guide plate (5) has primary importance and the second position, and when the first guide plate (5) is in primary importance, first passage (1) and second channel (2) conducting, close with third channel (3); When the first guide plate (5) is in the second position, first passage (1) turns on third channel (3), closes with second channel (2);
First driving mechanism is used for driving the first guide plate (5) to switch between primary importance and the second position;
First sensor (4) is connected with controller, and first sensor (4) is for detecting through the wear-resistant ball surface in first passage (1);
Controller and the first driving mechanism connect, and controller controls the first driving mechanism action according to the testing result of first sensor (4), drive the first guide plate (5) to enter primary importance or the second position.
2. wear-resistant ball surface detection apparatus according to claim 1, it is characterized in that, first sensor (4) is used for detecting whether wear-resistant ball surface has crackle or protruding block, if there are crackle or protruding block in detection wear-resistant ball surface, first sensor (4) sends signal T1 to controller, controller controls the first driving mechanism action, drive the first guide plate (5) to enter primary importance, make first passage (1) and second channel (2) conducting; If detection wear-resistant ball surface does not have crackle or protruding block, first sensor (4) sends signal T0 to controller, controller controls the second driving mechanism action, drive the first guide plate (5) to enter the second position, make first passage (1) and third channel (3) conducting.
3. wear-resistant ball surface detection apparatus according to claim 2, it is characterized in that, the quantity of first sensor (4) is multiple, each first sensor (4) is respectively positioned on the side of first passage (1) and arranges along the bearing of trend interval of first passage (1), and each first sensor (4) is connected with controller respectively;When controller receives the signal T1 that arbitrary first sensor (4) sends, controller controls the first driving mechanism action, drive the first guide plate (5) to enter primary importance, make first passage (1) and second channel (2) conducting.
4. wear-resistant ball surface detection apparatus according to claim 1, it is characterized in that, second channel (2) is connected to fourth lane (6) and Five-channel (7) away from one end of first passage (1), fourth lane (6) and Five-channel (7) are arranged parallel to, and fourth lane (6) is in tilted layout, the fourth lane (6) level height near second channel (2) one end is more than its level height away from second channel (2) one end; Five-channel (7) is in tilted layout, and the Five-channel (7) level height near second channel (2) one end is more than its level height away from second channel (2) one end.
5. wear-resistant ball surface detection apparatus according to claim 4, it is characterised in that also include the second guide plate (8), the second driving mechanism and the second sensor (9), wherein:
Second guide plate (8) is positioned at second channel (2) one end away from first passage (1), second guide plate (8) has primary importance and the second position, and when the second guide plate (8) is in primary importance, second channel (2) and fourth lane (6) conducting, close with Five-channel (7); When the second guide plate (8) is in the second position, second channel (2) turns on Five-channel (7), closes with fourth lane (6); Second driving mechanism is used for driving the second guide plate (8) to switch between primary importance and the second position, and the second driving mechanism is connected with controller and controller controls its action; Second sensor (9) is connected with controller, and the second sensor (9) is for detecting through whether the wear-resistant ball surface in second channel (2) has crackle; If detecting when there is crackle on wear-resistant ball surface, second sensor (9) sends signal T11 to controller, controller controls the second driving mechanism action, drive the second guide plate (8) to enter primary importance, make second channel (2) and fourth lane (6) conducting; If detecting when wear-resistant ball surface does not have crackle, second sensor (9) sends signal T01 to controller, controller controls the second driving mechanism action, drive the second guide plate (8) to enter the second position, make second channel (2) and Five-channel (7) conducting.
6. wear-resistant ball surface detection apparatus according to claim 5, it is characterized in that, the quantity of the second sensor (9) is multiple, each second sensor (9) is respectively positioned on the side of second channel (2) and arranges along the bearing of trend interval of second channel (2), and each second sensor (9) is connected with controller respectively; When controller receives the signal T11 that arbitrary second sensor (9) sends, controller controls the second driving mechanism action, drive the second guide plate (8) to enter primary importance, make second channel (2) and fourth lane (6) conducting.
7. the wear-resistant ball surface detection apparatus according to any one of claim 1-6, it is characterized in that, first guide plate (5) is respectively provided on two sides with the first inclined-plane and the second inclined-plane near one end of first passage (1), and when the first guide plate (5) is in primary importance, the sidewall of the first inclined-plane of the first guide plate (5) and first passage (1) side reclines; When the first guide plate (5) is in the second position, the sidewall of the second inclined-plane of the first guide plate (5) and first passage (1) opposite side reclines.
8. the wear-resistant ball surface detection apparatus according to any one of claim 1-6, it is characterized in that, second guide plate (8) is respectively provided on two sides with the first inclined-plane and the second inclined-plane near one end of second channel (2), and when the second guide plate (8) is in primary importance, the sidewall of the first inclined-plane of the second guide plate (8) and second channel (2) side reclines;When the second guide plate (8) is in the second position, the sidewall of the second inclined-plane of the second guide plate (8) and second channel (2) opposite side reclines.
9. the wear-resistant ball surface detection apparatus according to any one of claim 1-6, it is characterized in that, being separated by the first dividing plate (10) between second channel (2) and third channel (3), the first dividing plate (10) is provided with mean for the first guide plate (5) and switches the first of movement between the first position and the second position and allow bit port near one end of the first guide plate (5); Preferably, the first guide plate (5) is provided with rubber spacer near one end of the first dividing plate (10).
10. the wear-resistant ball surface detection apparatus according to any one of claim 1-6, it is characterized in that, being separated by second partition (11) between fourth lane (6) and Five-channel (7), second partition (11) is provided with mean for the second guide plate (8) and switches the second of movement between the first position and the second position and allow bit port near one end of the second guide plate (8); Preferably, the second guide plate (8) is provided with rubber spacer near one end of second partition (11).
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| CN105698730A (en) * | 2016-02-02 | 2016-06-22 | 芜湖文达精密机械科技有限公司 | Wear resistant steel ball detection system |
| CN105698730B (en) * | 2016-02-02 | 2019-04-30 | 芜湖文达精密机械科技有限公司 | A kind of abrasion-proof steel ball detection system |
| CN107552406A (en) * | 2017-08-18 | 2018-01-09 | 江苏力星通用钢球股份有限公司 | A kind of finished product sea turn TV university talent scout hinders technique |
| CN112139055A (en) * | 2020-09-07 | 2020-12-29 | 天长市正牧铝业科技有限公司 | Classification collecting device for baseball production |
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