CN105629952A - Testing method for engine control type software - Google Patents

Testing method for engine control type software Download PDF

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Publication number
CN105629952A
CN105629952A CN201511020921.5A CN201511020921A CN105629952A CN 105629952 A CN105629952 A CN 105629952A CN 201511020921 A CN201511020921 A CN 201511020921A CN 105629952 A CN105629952 A CN 105629952A
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Prior art keywords
outlier
engine
test case
converted
input data
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CN201511020921.5A
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CN105629952B (en
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李海峰
郑军
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China Aero Polytechnology Establishment
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China Aero Polytechnology Establishment
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0224Process history based detection method, e.g. whereby history implies the availability of large amounts of data
    • G05B23/0227Qualitative history assessment, whereby the type of data acted upon, e.g. waveforms, images or patterns, is not relevant, e.g. rule based assessment; if-then decisions
    • G05B23/0235Qualitative history assessment, whereby the type of data acted upon, e.g. waveforms, images or patterns, is not relevant, e.g. rule based assessment; if-then decisions based on a comparison with predetermined threshold or range, e.g. "classical methods", carried out during normal operation; threshold adaptation or choice; when or how to compare with the threshold
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/24Pc safety
    • G05B2219/24048Remote test, monitoring, diagnostic

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Control Of Positive-Displacement Air Blowers (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Testing Of Engines (AREA)

Abstract

The invention relates to a testing method for engine control type software. The engine control type software has characteristics of long operating time and large received data size. According to the traditional testing method, hidden performance defect data can not be discovered easily within effective time. In order to solve the problem, the invention provides a testing method for engine control type software. Abnormal state setting is carried out on important performance parameters like an engine rotating speed, a compressor temperature, a fan rotating speed, and a fan guide vane position and the like directly and corresponding testing cases are obtained by conversion and are applied to an engine system. Therefore, various potential performance defects that may occur during the engine operating process can be discovered rapidly and the efficiency and quality of the engine testing work can be improved.

Description

The testing method of a kind of engine control software
Technical field
The present invention relates to aeroengine control system detection technique field.
Background technology
At present, mainstream technology is the engine control software Test cases technology based on operation profile and manner of execution. This testing method also exists a lot of problem in implementation process, mainly comprises following several aspects: 1) operation profile is difficult to structure. Software especially engine control class software, it often has that dynamic logic is remarkable, Run-time scenario is various when running, software and hardware alternately frequent, laws of use be difficult to the complex characteristic such as tolerance, want its function running condition and probabilistic information thereof to be carried out accurately careful portraying, it is very very difficult thing; 2) taking off wrong inefficiency: the test case overwhelming majority that traditional software reliability testing technology generates is all design according to the normal path that performs, it is difficult to excite in software running process various potential inactive logic. Therefore its to take off wrong efficiency very low, it is very difficult to meet the demand that aviation Software reliability of weapon equipment increases rapidly; 3) test job amount is huge: this technology needs according to the large-scale test case of operation profile stochastic generation, and required test duration and expense are all very huge. For the engine control software that research fund and time are all at full stretch, it is very difficult to meet its test job requirement. Therefore, poor based on the software reliability test use-case generation of operation profile and applicability and the suitability of manner of execution, it is very difficult to be generalizable in aviation equipment software triturating.
Based on this problem, the present invention proposes the testing method of a kind of engine control software. The core content of this technology is the real-time inspection result according to engine control software performance, design and generation software test case use-case. This kind of Test cases technology technology biases toward whether Software failure modes potential in verifying software demand is controlled effectively or alleviates. Compared with traditional software reliability testing use-case generation technique, its have 2 significantly different: 1) have and higher take off wrong efficiency, and lower test job amount, it is applicable to being applied to very much the engine control software that Development Schedule is nervous and reliability requirement is higher; 2) what it was more paid close attention to is the identification and verification efficiency of Software failure modes, instead of to MTTF, the software reliability parameters such as reliability carry out qualitative assessment.
Summary of the invention
The object of the present invention
Traditional software testing method is lower for the wrong efficiency of engine control software, and is difficult to find hiding engine performance data defect. For this problem, the present invention proposes the testing method of a kind of aeroengine control software, can set corresponding test case according to the error state (ERST) of engine important performance characteristic, and carries out real-time testing in operational process.
The technical scheme of the present invention
The concrete testing method providing a kind of engine control software, comprises the steps:
Step 1: the performance test results analyzing engine control software
Under the engine control software running environment based on embedded VxWorks operating system, start Turbofan Engine Control software; The performance data in engine operation process is gathered by the input/output interface of embedded VxWorks operating system. Described engine performance data comprises fan tachometer value, fan rotating speed collection period, pneumatic plant temperature value, pneumatic plant temperature acquisition cycle, force value, pressure acquisition cycle, fan guide vane position value, fan guide vane station acquisition cycle.
Step 2: according to engine performance data, according to requiring design test case as follows:
The outlier that fan tachometer value is set greater than engine fan tripping speed value, and this outlier is converted into the input data of test case;
The outlier that fan rotating speed collection period is set greater than engine data collection cycle, and this outlier is converted into the input data of test case;
The outlier that fan rotating speed collection period is set smaller than engine data collection cycle, and this outlier is converted into the input data of test case;
The outlier that pneumatic plant temperature value is set greater than pneumatic plant temperature extremes, and this outlier is converted into the input data of test case;
It is the outlier being greater than engine data collection cycle by pneumatic plant temperature acquisition cycle set, and this outlier is converted into the input data of test case;
It is the outlier being less than engine data collection cycle by pneumatic plant temperature acquisition cycle set, and this outlier is converted into the input data of test case;
It is the outlier being greater than pressure limit value by design of pressure, and this outlier is converted into the input data of test case;
It is the outlier being greater than engine data collection cycle by pressure acquisition cycle set, and this outlier is converted into the input data of test case;
It is the outlier being less than engine data collection cycle by pressure acquisition cycle set, and this outlier is converted into the input data of test case;
The outlier that fan guide vane position value is set greater than fan guide vane position ultimate value, and this outlier is converted into the input data of test case;
It is the outlier being greater than engine data collection cycle by fan guide vane station acquisition cycle set, and this outlier is converted into the input data of test case;
It is the outlier being less than engine data collection cycle by fan guide vane station acquisition cycle set, and this outlier is converted into the input data of test case.
Step 3: by the serial ports of VxWorks operating system input debugger, above-mentioned all test cases are inputted data applies in engine control software, fan tachometer value, pneumatic plant temperature value, force value and the fan guide vane position value that record engine system is fed back.
Useful effect
The present invention is directed in engine control software operational process engine temperature, engine pressure, engine stator position and the engine fan tachometer value collected, set by outlier, be converted into and input data for engine control software test case. Can be the support technology means that enngine control system software test work offer is important, quick auxiliary tester finds in engine operation process common to defect, thus is the conceptual design of engine system, the evident information of sizing work offer necessity.
Embodiment
The concrete testing method providing a kind of engine control software, comprises the steps:
Step 1: the performance test results analyzing engine control software
Under the engine control software running environment based on embedded VxWorks operating system, start Turbofan Engine Control software; The performance data in engine operation process is gathered by the input/output interface of embedded VxWorks operating system; Described engine performance data comprises fan tachometer value, fan rotating speed collection period, pneumatic plant temperature value, pneumatic plant temperature acquisition cycle, force value, pressure acquisition cycle, fan guide vane position value, fan guide vane station acquisition cycle;
Step 2: according to described performance data, according to requiring design test case as follows:
The outlier that fan tachometer value is set greater than engine fan tripping speed value, and this outlier is converted into the input data of test case;
The outlier that fan rotating speed collection period is set greater than engine data collection cycle, and this outlier is converted into the input data of test case;
The outlier that fan rotating speed collection period is set smaller than engine data collection cycle, and this outlier is converted into the input data of test case;
The outlier that pneumatic plant temperature value is set greater than pneumatic plant temperature extremes, and this outlier is converted into the input data of test case;
It is the outlier being greater than engine data collection cycle by pneumatic plant temperature acquisition cycle set, and this outlier is converted into the input data of test case;
It is the outlier being less than engine data collection cycle by pneumatic plant temperature acquisition cycle set, and this outlier is converted into the input data of test case;
It is the outlier being greater than pressure limit value by design of pressure, and this outlier is converted into the input data of test case;
It is the outlier being greater than engine data collection cycle by pressure acquisition cycle set, and this outlier is converted into the input data of test case;
It is the outlier being less than engine data collection cycle by pressure acquisition cycle set, and this outlier is converted into the input data of test case;
The outlier that fan guide vane position value is set greater than fan guide vane position ultimate value, and this outlier is converted into the input data of test case;
It is the outlier being greater than engine data collection cycle by fan guide vane station acquisition cycle set, and this outlier is converted into the input data of test case;
It is the outlier being less than engine data collection cycle by fan guide vane station acquisition cycle set, and this outlier is converted into the input data of test case.
Step 3: by the serial ports of VxWorks operating system input debugger, above-mentioned all test cases are inputted data applies in engine control software, fan tachometer value, pneumatic plant temperature value, force value and the fan guide vane position value that record engine system is fed back.

Claims (1)

1. a testing method for engine control software, comprises the steps:
Step 1: the performance test results analyzing engine control software
Under the engine control software running environment based on embedded VxWorks operating system, start Turbofan Engine Control software; The performance data in engine operation process is gathered by the input/output interface of embedded VxWorks operating system; Described engine performance data comprises fan tachometer value, fan rotating speed collection period, pneumatic plant temperature value, pneumatic plant temperature acquisition cycle, force value, pressure acquisition cycle, fan guide vane position value, fan guide vane station acquisition cycle;
Step 2: according to engine performance data, according to requiring design test case as follows:
The outlier that fan tachometer value is set greater than engine fan tripping speed value, and this outlier is converted into the input data of test case;
The outlier that fan rotating speed collection period is set greater than engine data collection cycle, and this outlier is converted into the input data of test case;
The outlier that fan rotating speed collection period is set smaller than engine data collection cycle, and this outlier is converted into the input data of test case;
The outlier that pneumatic plant temperature value is set greater than pneumatic plant temperature extremes, and this outlier is converted into the input data of test case;
It is the outlier being greater than engine data collection cycle by pneumatic plant temperature acquisition cycle set, and this outlier is converted into the input data of test case;
It is the outlier being less than engine data collection cycle by pneumatic plant temperature acquisition cycle set, and this outlier is converted into the input data of test case;
It is the outlier being greater than pressure limit value by design of pressure, and this outlier is converted into the input data of test case;
It is the outlier being greater than engine data collection cycle by pressure acquisition cycle set, and this outlier is converted into the input data of test case;
It is the outlier being less than engine data collection cycle by pressure acquisition cycle set, and this outlier is converted into the input data of test case;
The outlier that fan guide vane position value is set greater than fan guide vane position ultimate value, and this outlier is converted into the input data of test case;
It is the outlier being greater than engine data collection cycle by fan guide vane station acquisition cycle set, and this outlier is converted into the input data of test case;
It is the outlier being less than engine data collection cycle by fan guide vane station acquisition cycle set, and this outlier is converted into the input data of test case;
Step 3: by the serial ports of VxWorks operating system input debugger, above-mentioned all test cases are inputted data applies in engine control software, fan tachometer value, pneumatic plant temperature value, force value and the fan guide vane position value that record engine system is fed back.
CN201511020921.5A 2015-12-30 2015-12-30 A kind of method of testing of engine control software Active CN105629952B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108490921A (en) * 2018-04-23 2018-09-04 江苏恩达通用设备有限公司 A kind of engine testing system

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Publication number Priority date Publication date Assignee Title
US5129221A (en) * 1989-05-23 1992-07-14 Rolls-Royce Plc Gas turbine engine fuel control system with enhanced relight capability
CN101256117A (en) * 2008-03-26 2008-09-03 北京航空航天大学 Device and method for testing synthesis parameter of aviation piston engine
CN101776028A (en) * 2009-12-30 2010-07-14 北京宇航系统工程研究所 Simulation data source system for containment release
CN102855349A (en) * 2012-08-06 2013-01-02 南京航空航天大学 Quick prototype design method and platform for gas path fault diagnosis for aeroengine
CN102928232A (en) * 2012-11-21 2013-02-13 中国民用航空飞行学院 Prediction method for complete machine performance decline trend of aeroengine
CN102944789A (en) * 2012-11-13 2013-02-27 沈阳黎明航空发动机(集团)有限责任公司 Whole turbofan engine electrical system health diagnosis device and method
CN103198193A (en) * 2013-04-12 2013-07-10 北京大学 Method and system for air compressor rotating stall predication based on first-order modal amplitude slope
CN104198190A (en) * 2014-09-11 2014-12-10 中国人民解放军海军航空工程学院青岛校区 Aero-engine comprehensive testing system
CN105116791A (en) * 2015-07-16 2015-12-02 中国航空无线电电子研究所 Comprehensive display control system software framework of small helicopter

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5129221A (en) * 1989-05-23 1992-07-14 Rolls-Royce Plc Gas turbine engine fuel control system with enhanced relight capability
CN101256117A (en) * 2008-03-26 2008-09-03 北京航空航天大学 Device and method for testing synthesis parameter of aviation piston engine
CN101776028A (en) * 2009-12-30 2010-07-14 北京宇航系统工程研究所 Simulation data source system for containment release
CN102855349A (en) * 2012-08-06 2013-01-02 南京航空航天大学 Quick prototype design method and platform for gas path fault diagnosis for aeroengine
CN102944789A (en) * 2012-11-13 2013-02-27 沈阳黎明航空发动机(集团)有限责任公司 Whole turbofan engine electrical system health diagnosis device and method
CN102928232A (en) * 2012-11-21 2013-02-13 中国民用航空飞行学院 Prediction method for complete machine performance decline trend of aeroengine
CN103198193A (en) * 2013-04-12 2013-07-10 北京大学 Method and system for air compressor rotating stall predication based on first-order modal amplitude slope
CN104198190A (en) * 2014-09-11 2014-12-10 中国人民解放军海军航空工程学院青岛校区 Aero-engine comprehensive testing system
CN105116791A (en) * 2015-07-16 2015-12-02 中国航空无线电电子研究所 Comprehensive display control system software framework of small helicopter

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108490921A (en) * 2018-04-23 2018-09-04 江苏恩达通用设备有限公司 A kind of engine testing system
CN108490921B (en) * 2018-04-23 2019-03-12 江苏恩达通用设备有限公司 A kind of engine testing system

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