Summary of the invention
The shortcoming that the present invention exists to overcome in prior art proposes, and its objective is to provide a kind of energy-saving air pretreatment system humiture automatic control device.
The present invention realizes by following technical scheme:
A kind of energy-saving air pretreatment system humiture automatic control device, comprise the touch-screen with human interface software, described touch-screen with there is the controlling box electrical signal based on PLC control system be connected, No. I sensor, No. II sensor, No. III sensor, No. IV sensor is connected with controlling box electrical signal respectively, for measuring air compressor air intake mouth, mixing tank high temperature inlet mouth, mixing tank low temperature air inlet mouth, warm and humid angle value is also transferred to controlling box by the warm and humid angle value of mixer outlet, No. I variable valve, No. II variable valve is connected with controlling box electrical signal respectively, for the flow at adjusting mixer high temperature inlet mouth and two grades of entrance of cooling water places and opening value is transferred to controlling box.
Described No. I sensor, No. II sensor, No. III sensor, No. IV sensor are the humiture sensor with 4��20mA output signal.
Described No. I variable valve, No. II variable valve are the PID variable valve with 4��20mA feedback signal.
The present invention of design like this, touch-screen is connected with controlling box electrical signal, controlling box electrical signal is connected with No. I sensor, No. II sensor, No. III sensor, No. IV sensor, electrical signal is adopted also to be connected with No. I variable valve, No. II variable valve with controlling box, such connection structure can realize humiture and automatically regulate, and can according to climate change auto-adjustment control parameter, overcome in prior art, temperature and humidity regulation adopts manual regulation mode, manual operation precision is low, easily cause microbiological contamination, thus cause the deficiency wasting the energy. The immunity from interference of the present invention is strong, control accuracy height, and simple to operate, has saved energy consumption, has met the pretreated every performance index of fermentation air, ensure that construction quality and job schedule.
Embodiment
With reference to the accompanying drawings and embodiment a kind of energy-saving air pretreatment system humiture automatic control device of the present invention is described in detail:
As shown in Figure 1, a kind of energy-saving air pretreatment system humiture automatic control device, comprise the touch-screen 1 with human interface software, described touch-screen 1 with there is controlling box 2 electrical signal based on PLC control system be connected, No. I sensor 3, No. II sensor 4, No. III sensor 5, No. IV sensor 6 is connected with controlling box 2 electrical signal respectively, for measuring air compressor air intake mouth, mixing tank high temperature inlet mouth, mixing tank low temperature air inlet mouth, warm and humid angle value is also transferred to controlling box 2 by the warm and humid angle value of mixer outlet, No. I variable valve 7, No. II variable valve 8 is connected with controlling box 2 electrical signal respectively, for the flow at adjusting mixer high temperature inlet mouth and two grades of entrance of cooling water places and opening value is transferred to controlling box 2.
Touch-screen 1 is can set up the universal touch-screen of communication with PLC control system.
As shown in Figure 2, described controlling box 2 comprises outside housing, inner air switch connects CPU, switch power supply connects PLC control system, PLC control system comprises CPU and the Analog input mModule connected successively, analog output module, digital quantity input module, digital output module, signal isolator is connected with Analog input mModule, and switching push button is connected with digital quantity input module, and digital output module is connected with rly..
Described No. I sensor 3, No. II sensor 4, No. III sensor, 5, No. IV sensor 6 is the humiture sensor with 4��20mA output signal.
Described No. I variable valve 7, No. II variable valve 8 is the PID variable valve with 4��20mA feedback signal.
Described Analog input mModule, analog output module, digital quantity input module, digital output module are prior art, commercially available.
The using method of the present invention is:
As shown in Figure 3, the autocontrol method of a kind of energy-saving air pretreatment system humiture automatic control device, comprises the steps:
(I) pretreatment system is opened
Turning on the power switch, touch-screen 1, controlling box 2, No. I sensor 3, No. II sensor 4, No. III sensor 5, No. IV sensor 6, No. I variable valve, 7, No. II variable valve 8 are all in opened condition, S1;
(II) Atmosphere temp.and RH value is read in
Touch-screen 1 is loaded into presets temperature out value, outlet humidity value, secondary coolers cooling temperature value, and the Atmosphere temp.and RH value of measurement is passed to controlling box 2 by No. I sensor 3, and is displayed on touch-screen 1 in real time by the data of measurement, S2;
(III) variable valve is preset
The warm and humid angle value that controlling box 2 is measured according to No. I sensor 3, carries out preconditioning, S3 by control software design to the aperture of No. I variable valve 7, No. II variable valve 8;
(IV) temperature out value is read in
Opening value is fed back to controlling box 2 by No. I variable valve 7, No. II variable valve 8, and show on touch-screen 1, warm and humid for the pressurized air of measurement angle value is passed to controlling box 2 by No. II sensor 4, No. III sensor, 5, No. IV sensor 6, and is shown in real time by touch-screen 1, S4;
(V) temperature out compares with set(ting)value
The temperature value measured by No. IV sensor 6, as with reference to value, compares with default temperature out value, if temperature out is higher than preset value, detects whether No. I variable valve 7 aperture is minimum value; If temperature out value is lower than preset value, detect whether No. I variable valve 7 aperture is maximum value, S5
Whether (VI) No. I variable valve 7 closes
When temperature out is higher than set(ting)value, if No. I variable valve 7 aperture is minimum value, No. II variable valve 8 is opened, and the aperture of No. II variable valve 8 will be regulated by controlling box 2; If No. I variable valve 7 aperture does not reach minimum value, No. I variable valve 7 cuts out, and the aperture of No. I variable valve 7 will be regulated by controlling box 2, S6;
(VII) No. I variable valve 7 whether standard-sized sheet
When temperature out is lower than set(ting)value, if No. I variable valve 7 aperture is maximum value, controlling box 2 will export low temperature guard signal, and shows on touch-screen 1; If No. I variable valve 7 aperture does not reach maximum value, No. I variable valve 7 is opened, and the aperture of No. I variable valve 7 will be regulated by controlling box 2, S7;
(VIII) outlet humidity value is read in
Warm and humid for the pressurized air of measurement angle value is passed to controlling box 2 by No. IV sensor 6, and is shown in real time by touch-screen 1, S8;
(��) export humidity to compare with set(ting)value
The warm and humid angle value measured by No. IV sensor 6, as with reference to value, compares with default outlet humidity value, if outlet humidity value is higher than preset value, detects whether No. II variable valve 8 aperture is maximum value; If outlet humidity value is lower than preset value, detect whether No. II variable valve 8 aperture does not reach minimum value, S9;
Whether (��) No. II variable valve 8 is opened
When exporting humidity lower than preset value, if No. II variable valve 8 aperture does not reach minimum value, No. II variable valve 8 cuts out, and the aperture of No. II variable valve 8 will be regulated by controlling box 2; If No. II variable valve 8 aperture is minimum value, returns step S4 and again read in next group temperature out value, S10;
(��) No. II variable valve 8 whether standard-sized sheet
When exporting humidity higher than preset value, if No. II variable valve 8 aperture is maximum value; Controlling box 2 will export high wet guard signal, and shows on touch-screen 1; If No. II variable valve 8 aperture does not reach maximum value, No. II variable valve 8 is opened, and the aperture of No. II variable valve 8 will be regulated by controlling box 2, returns step S4 and again reads in next group temperature out value, S11.
Touch-screen is connected by the present invention with controlling box electrical signal, controlling box electrical signal is connected with four sensors and two variable valve, Atmosphere temp.and RH is carried out monitor in real time, it is achieved humiture regulates automatically, climate change auto-adjustment control parameter, overcome in prior art, temperature and humidity regulation adopt manually regulative mode time, the precision of operation is low, it is easy to cause the deficiency of energy dissipation, the present invention is simple to operate, energy efficient.