CN105626995B - A kind of new construction adapter - Google Patents

A kind of new construction adapter Download PDF

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Publication number
CN105626995B
CN105626995B CN201510746006.8A CN201510746006A CN105626995B CN 105626995 B CN105626995 B CN 105626995B CN 201510746006 A CN201510746006 A CN 201510746006A CN 105626995 B CN105626995 B CN 105626995B
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CN
China
Prior art keywords
cylinder
annular
sealing shroud
sealing
electronic throttle
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Active
Application number
CN201510746006.8A
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Chinese (zh)
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CN105626995A (en
Inventor
姚君韦
毛绍辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Geely Holding Group Co Ltd
Aurobay Technology Co Ltd
Original Assignee
Hunan Luoyou Engine Parts Co Ltd
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Priority to CN201510746006.8A priority Critical patent/CN105626995B/en
Publication of CN105626995A publication Critical patent/CN105626995A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L21/00Joints with sleeve or socket
    • F16L21/08Joints with sleeve or socket with additional locking means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B29/00Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
    • F02B29/04Cooling of air intake supply
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D9/00Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
    • F02D9/08Throttle valves specially adapted therefor; Arrangements of such valves in conduits
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Gasket Seals (AREA)

Abstract

The invention discloses a kind of new construction adapter, for the interface between electronic throttle and intercooler air outlet pipe, the second cylinder including the first cylinder and with the first cylinder axial direction integrally connected, the first annular chimb and the second annular nib of the first cylinder are provided around on the outer wall of first cylinder, annular groove is formed between first annular chimb and the second annular nib, the barrel of first cylinder is provided with a plurality of through barrel and across the axial slot of annular groove, the inwall for being close to the first cylinder is provided with cylindrical sealing sleeve, the internal diameter of sealing shroud is adapted with the external diameter of electronic throttle efferent duct, the external diameter of second cylinder is adapted with the internal diameter of intercooler air outlet pipe.Present invention efficiently solves the easy gas leakage of the connection of vehicle intercooler in the prior art and electronic throttle or come off, the problem of reliability is low, there is very high practical value.

Description

A kind of new construction adapter
Technical field
The present invention relates to automobile engine accessory technical field, more particularly to one kind to be used for vehicle intercooler and electronic throttle The new construction adapter of door connection.
Background technology
With the reduction of current petroleum resources, the high and consumer of oil price increases to the demand of high power, high pulling torque The use of hydraulic motor is more and more, favorable rating more and more higher of the consumer to engine with supercharger.The advantages of engine with supercharger Also very prominent, oil consumption is low, and power is strong, and low speed torque is big, float quantity high performance.The operation principle of engine with supercharger determine into Atmospheric pressure is higher, and cold rear admission pressure is up in more than 2bar in current, and gases at high pressure are not only to electronic throttle, air inlet discrimination The resistance to pressure of the correlated parts such as pipe, intercooler air outlet pipe proposes high requirement, while connection reliability between parts is wanted Ask also higher.At present, intercooler air outlet pipe is connected more connected modes for adding clip using sebific duct with electronic throttle after supercharging, this Major defect existing for kind connected mode has:1. electronic throttle causes to come off with the easy Joint failure of intercooler air outlet pipe;It is this Situation can cause engine suction mode to become natural aspiration by boosted suction, and turbocharger loses pressurization, same to space-time Air cleaner also loses air-filtering effect, and so as to cause engine operating condition severe, burn insufficient, over-emitting black exhaust, and power is serious Decline, or even midway is flame-out.2. production equipment interface disunity, switching time length;Easily card is inclined when 3. clip assembles, cold in causing Device escape pipe comes off;4. intercooler air outlet pipe assembling, dismounting are difficult;5. the easy torsional deformation of intercooler air outlet pipe.Publication date is On December 24th, 2008, Publication No. CN201170399Y Chinese patent literature disclose a kind of heavy-duty car intercooler tracheae New-type jointing clip, including clip, the clip be section be V-type ring-shaped clip, its V-type side respectively with intercooler rubber pipe On aluminium ring and the charge air cooler mouth of pipe be engaged, clip fastening end is then fastened by fastener.With simple in construction, it is excellent that cost is low etc. Point, had certain effect on solving the problems, such as that heavy-duty car intercooler air inlet/outlet rubber hose is easy to fall off, influences vehicle normal use.But The structure using clip V-type two sides respectively with the wedge shape on the lozenges and the charge air cooler mouth of pipe of the aluminium ring in intercooler rubber pipe Face combines, and clip V-type face makes axial compression of the lozenges along two mouths of pipe in intercooler rubber pipe on aluminium ring lozenges and charge air cooler And the aluminium ring in intercooler rubber pipe is pushed the connection scheme that the radial direction anchor ring of sebific duct and intercooler pipes bore fit to anchor ring, Easily loosened in running car vibration, cause junction sealing bad, so as to influence engine efficiency.
The content of the invention
The purpose of the present invention be for solve in the prior art the easy gas leakage of connection of vehicle intercooler and electronic throttle or Come off, the problem of reliability is low, there is provided a kind of good airproof performance, connection be reliable and the new construction adapter that is convenient to mount and dismount.
Present invention concrete technical scheme used to achieve the above object is a kind of new construction adapter, for electronics Interface between air throttle and intercooler air outlet pipe, the adapter body is cylindrical, including the first cylinder and with Second cylinder of one cylinder axial direction integrally connected, be provided around on the outer wall of the first cylinder the first annular chimb of the first cylinder with Second annular nib, annular groove is formed between first annular chimb and the second annular nib, the barrel of the first cylinder is provided with more Bar is through barrel and across the axial slot of annular groove(I.e. axial slot length is more than the width of annular groove and through annular groove Bottom), the inwall for being close to the first cylinder is provided with cylindrical sealing sleeve, the internal diameter of sealing shroud and the external diameter of electronic throttle efferent duct It is adapted, the external diameter of the second cylinder is adapted with the internal diameter of intercooler air outlet pipe.Cylindric adapter body is adapted to and electronics The docking of air throttle and intercooler air outlet pipe, by the electronic throttle efferent duct of different bores and intercooler air outlet pipe convenience pair Connect;And form fast interface with the second cylinder of middle cooling pipe connection end, be so easy in production process the design of equipment interface and It is unified, at the same using standard fast interface when production test and parts are assembled convenient disassembly, dismounting speed can be effectively improved Degree, improves productive temp, and the reliability of connection is high.In addition, when being connected using fast interface with intercooler air outlet pipe, charge air cooler goes out Tracheae can rotate in adapter radial direction, will not cause intercooler air outlet pipe distortion, deformation.In addition, in adapter first It is provided for accommodating the annular groove of clip on cylinder, and opens up in the bottom of annular groove a plurality of through barrel and across annular groove Axial slot, the enclasping force that clip is acted on adapter can be improved, improve connection reliability.In addition, in the first cylinder Inwall sets sealing shroud, plays good sealing function.Therefore, adapter of the invention solves cold in automobile in the prior art The problem of easy gas leakage of connection of device and electronic throttle comes off, and reliability is low, it is a kind of good airproof performance, connection is reliable and fills Tear convenient new construction adapter open.
Preferably, positioned at the first cylinder homonymy first annular chimb be all provided with the second annular nib it is jagged, The breach of second ring chimb is provided with the spacing blend stop axially vertical with the first cylinder, one end of spacing blend stop away from annular groove side Outer circumferential side(I.e. away from the first cylinder axle center side)Provided with the hanging block extended to annular groove, bottom surface and the annular of hanging block The gap that shell ring band passes through can be accommodated by being provided between groove.Breach, spacing blend stop combine with hanging block, can facilitate clip Loading and clip fastener positioning, axially position-limiting action is being played when clip assemble, it is possible to prevente effectively from clip dress Timing deflection, while rib effectively can also prevent clip from being come off from adapter, clip axial direction when effectively preventing from tightening clip Rotate, dismantle during the I& M for being easy to clip.
Preferably, being provided around the bulge loop of the second cylinder on the outer wall of the second cylinder, the cross section of the bulge loop is in three It is angular.Usual bulge loop be 2-4 bars, and section is can prevent right angled triangle that intercooler air outlet pipe comes off.This triangle knot The bulge loop of structure can make intercooler air outlet pipe be connected firmly with adapter, prevent intercooler air outlet pipe with adapter because going out air pressure Power or vibrations come off.
Preferably, the external diameter of the first cylinder is more than the external diameter of the second cylinder, the internal diameter of the first cylinder is more than the second cylinder Internal diameter, adapter body interior is shoulder hole structure, and the external diameter of sealing shroud is adapted with the macropore internal diameter of shoulder hole, sealing shroud Internal diameter be more than shoulder hole hole diameter.
Preferably, first annular chimb is located at the opening of the first cylinder, the height of projection of first annular chimb is less than The height of projection of second annular nib.The height of projection that the height of projection of first annular chimb is less than the second annular nib can be square Just the installation and dismounting of clip, it is ensured that crossover sub is convenient to mount and dismount.
Preferably, sealing shroud is quality of rubber materials, sealing shroud and the first cylinder integrated vulcanizing, sealing shroud is close to the first cylinder Opening is provided with flanging structure.Adapter and the rubber sealing boot that air throttle connection end uses and adapter body integrated vulcanizing Shaping, rubber sealing boot can effectively ensure to seal, and the cylindrical body of adapter can effectively ensure its structural strength.
Preferably, broached-tooth design is equipped with the madial wall of sealing shroud and the axial direction of lateral wall, electronic throttle output The zigzag disconnecting prevention structure being adapted to the broached-tooth design is respectively equipped with the inwall of the outer wall of pipe and the first cylinder.Sealing shroud with Joint portion between electronic throttle efferent duct and the first cylinder inboard wall uses broached-tooth design, can make adapter and electronics section Sealing and connection between valve is relatively reliable, effectively prevents gas leakage and both disengagings.
Preferably, the inside of sealing shroud is provided with overall sealing cavity in a ring, it is transversal that sealing cavity is located at sealing shroud The middle part in face, the sealing shroud inner side cavity wall adjacent with electronic throttle efferent duct are provided with and can connected with electronic throttle efferent duct Stomata.In the inside of sealing shroud, sealing cavity is set, the cavity is connected by a stomata with electronic throttle efferent duct, this Sample, when the output pressure increase of electronic throttle, the pressure in sealing cavity is with increase so that sealing shroud and electronic throttle Connection between door efferent duct and the cylinder of adapter first is even closer, can effectively prevent from making adapter when pressure from increasing Into impact, prevent adapter from coming off;And when the output pressure of electronic throttle reduces, pressure in sealing cavity is with subtracting It is small, now the connection relative relaxation between sealing shroud and electronic throttle efferent duct and the cylinder of adapter first some, can keep away Exempt from solid construction sealing shroud for leakproof anticreep and be in high pressure conditions for a long time, when this high pressure conditions easily make sealing shroud long Between be pressurized and be deformed, so as to influence sealing effectiveness and service life.
Alternatively, the inside of sealing shroud is provided with overall sealing cavity in a ring, and sealing cavity is located at The middle part of sealing shroud cross section, sealing cavity are interior filled with the air that pressure is 0.02 to 0.05Mpa.This programme is that solid construction is close A kind of alternative solution of big envelope, in this programme, the inside of sealing shroud is provided with sealing cavity, and sealing cavity is interior to be filled with air pressure 0.02 to 0.05Mpa air.Due to the good fluidity of air, therefore the sealing shroud of this programme by extraneous pressure in the case where being acted on Larger deformation can be produced so that the connection between sealing shroud and electronic throttle efferent duct and the cylinder of adapter first more steps up It is close, the impact to caused by adapter when pressure increases can be effectively prevented, prevents adapter from coming off;Simultaneously because sealing shroud master Dynamic property deformation is larger, therefore influence of the extraneous pressure to sealing shroud is smaller, and sealing shroud can be avoided to be pressurized for a long time and produce change Shape, improve the service life of sealing shroud.In addition, the air pressure in sealing cavity can not be too high or too low, air pressure is too low, sealing Set is partially soft, influences sealing effectiveness;And air pressure is too high, the pressure suffered by sealing shroud increases, and influences the service life of sealing shroud, air pressure 0.02 to 0.05Mpa is preferably selection.
The adapter of the present invention has following advantages:1st, one end of adapter can improve and tear open using fast inserting structure is integrated Fill convenience and unified relevant production units interface;2nd, uniformly slotted on adapter body, the firm of adapter body can be reduced Property, improve effective enclasping force of clip;3rd, by rubber sealing boot and adapter body integrated vulcanizing, it is easy to assemble, improves simultaneously Sealing reliability;4th, clip is designed on adapter to load and spacing rib when tightening, and improves the reliability and just of clip assembling Profit;5th, intercooler air outlet pipe is allowed to rotate using fast inserting structure, it is possible to prevente effectively from middle cooling pipe torsional deformation.As can be seen here, Present invention efficiently solves the easy gas leakage of the connection of vehicle intercooler in the prior art and electronic throttle or come off, reliability The problem of low, there is very high practical value.
Brief description of the drawings
Fig. 1 is a kind of dimensional decomposition structure diagram of the present invention;
Fig. 2 is a kind of section view decomposition texture schematic diagram of the present invention;
A kind of lateral partial structurtes sectional view when Fig. 3 is present invention work;
A kind of lateral partial structurtes sectional view when Fig. 4 is present invention work;
A kind of attachment structure schematic diagram when Fig. 5 is present invention work.
In figure, 1. adapter bodies, 2. first cylinders, 3. second cylinders, 4. first annular chimbs, 5. second convex annulars Side, 6. annular grooves, 7. axial slots, 8. sealing shrouds, 9. electronic throttle efferent ducts, 10. intercooler air outlet pipes, 11. breach, 12. spacing blend stop, 13. hanging blocks, 14. shell ring bands, 15. bulge loops, 16. macropores, 17. apertures, 18. flanging structures, 19. Madial wall, 20. lateral walls, 21. broached-tooth designs, 22. sealing cavities, 23. stomatas.
Embodiment
The embodiment of the present invention is described in further detail below by embodiment, and with reference to accompanying drawing.
Embodiment 1
In the embodiment 1 shown in Fig. 1, Fig. 2, a kind of new construction adapter, for electronic throttle and charge air cooler outlet Interface between pipe, the adapter body 1 is cylindrical, including the first cylinder 2 and with the first cylinder axially integrally connect The second cylinder 3 connect, the annular nib 5 of first annular chimb 4 and second of the first cylinder is provided around on the outer wall of the first cylinder, First annular chimb is located at the opening of the first cylinder, and the height of projection of first annular chimb is less than the projection of the second annular nib Highly, annular groove 6 is formed between first annular chimb and the second annular nib;Positioned at the first annular chimb of the first cylinder homonymy With being all provided with jagged 11 on the second annular nib, the breach of the second annular nib is provided with and the first drum shaft away from annular groove side To vertical spacing blend stop 12, one end outer circumferential side of spacing blend stop is provided with the hanging block 13 extended to annular groove, hanging block Bottom surface and annular groove between be provided with can accommodate the gap that shell ring band 14 passes through;The barrel of first cylinder is provided with a plurality of pass through Wear barrel and across the axial slot 7 of annular groove, the inwall for being close to the first cylinder is provided with cylindrical sealing sleeve 8, sealing shroud it is interior Footpath and electronic throttle efferent duct 9(See Fig. 5)External diameter be adapted, the external diameter of the second cylinder and the internal diameter of intercooler air outlet pipe 10 It is adapted, the bulge loop 15 of the second cylinder is provided around on the outer wall of the second cylinder, the bulge loop is 2, and its cross section is rectangular Triangle.
The external diameter of first cylinder is more than the external diameter of the second cylinder, and the internal diameter of the first cylinder is more than the internal diameter of the second cylinder, turns It is shoulder hole structure inside joint body, the external diameter of sealing shroud is adapted with the internal diameter of macropore 16 of shoulder hole, and sealing shroud is rubber Material, sealing shroud and the first cylinder integrated vulcanizing(Separately drawn in figure), sealing shroud is provided with the first cartridge openings to turn up Side structure 18, breach corresponding with breach on annular nib also is provided with turnup structure, and the internal diameter of sealing shroud is more than shoulder hole The internal diameter of aperture 17.
Embodiment 2
The inside of sealing shroud is provided with overall sealing cavity 22 in a ring(See Fig. 3), it is transversal that sealing cavity is located at sealing shroud The middle part in face, sealing cavity are interior identical filled with the air that air pressure is 0.03Mpa, remaining and embodiment 1.
Embodiment 3
Broached-tooth design 21 is equipped with the madial wall 19 of sealing shroud and the axial direction of lateral wall 20, electronic throttle efferent duct The zigzag disconnecting prevention structure being adapted to the broached-tooth design is respectively equipped with the inwall of outer wall and the first cylinder, remaining and embodiment 1 or embodiment 2 it is identical.
Embodiment 4
The inside of sealing shroud is provided with overall sealing cavity in a ring, and sealing cavity is located at the middle part of sealing shroud cross section, The sealing shroud inner side cavity wall adjacent with electronic throttle efferent duct is provided with the stomata 23 that can be connected with electronic throttle efferent duct (See Fig. 4), remaining is identical with embodiment 1 or embodiment 3.
In addition to the implementation, in the scope disclosed in claims of the present invention and specification, skill of the invention Art feature or technical data can be reselected and combined, and so as to form new embodiment, these present invention are not detailed The embodiment carefully described is that those skilled in the art realize easily without creative work can, therefore these are not detailed The embodiment of description also should be regarded as the present invention specific embodiment and within protection scope of the present invention.

Claims (8)

1. a kind of new construction adapter, for the interface between electronic throttle and intercooler air outlet pipe, it is characterized in that, turn Joint body(1)It is cylindrical, including the first cylinder(2)And the second cylinder with the first cylinder axial direction integrally connected(3), first The first annular chimb of the first cylinder is provided around on the outer wall of cylinder(4)With the second annular nib(5), first annular chimb with Annular groove is formed between second annular nib(6), the barrel of the first cylinder is provided with a plurality of through barrel and across annular groove Axial slot(7), the inwall for being close to the first cylinder is provided with cylindrical sealing sleeve(8), the internal diameter and electronic throttle of sealing shroud be defeated Outlet pipe(9)External diameter be adapted, the external diameter and intercooler air outlet pipe of the second cylinder(10)Internal diameter be adapted;Positioned at the first cylinder The first annular chimb of homonymy be all provided with the second annular nib it is jagged(11), the breach of the second annular nib is away from annular groove Side is provided with the spacing blend stop axially vertical with the first cylinder(12), one end outer circumferential side of spacing blend stop, which is provided with to annular groove, to be extended Hanging block(13), shell ring band can be accommodated by being provided between the bottom surface of hanging block and annular groove(14)The gap passed through; The bulge loop of the second cylinder is provided around on the outer wall of second cylinder(15), the cross section of the bulge loop is triangular in shape.
2. new construction adapter according to claim 1, it is characterized in that, the external diameter of the first cylinder is more than the outer of the second cylinder Footpath, the internal diameter of the first cylinder are more than the internal diameter of the second cylinder, and adapter body interior be shoulder hole structure, the external diameter of sealing shroud and The macropore of shoulder hole(16)Internal diameter is adapted, and the internal diameter of sealing shroud is more than the aperture of shoulder hole(17)Internal diameter.
3. new construction adapter according to claim 1, it is characterized in that, first annular chimb is located at the opening of the first cylinder Place, the height of projection of first annular chimb are less than the height of projection of the second annular nib.
4. new construction adapter according to claim 1, it is characterized in that, sealing shroud is quality of rubber materials, sealing shroud and first Cylinder integrated vulcanizing, sealing shroud are provided with flanging structure at the first cartridge openings(18).
5. new construction adapter according to claim 1, it is characterized in that, the madial wall of sealing shroud(19)With lateral wall(20) Axial direction on be equipped with broached-tooth design(21), be respectively equipped with the inwall of the outer wall of electronic throttle efferent duct and the first cylinder with The zigzag disconnecting prevention structure of the broached-tooth design adaptation.
6. according to the new construction adapter described in claim any one of 1-5, it is characterized in that, the inside of sealing shroud is provided with entirety and is in The sealing cavity of annular(22), sealing cavity is located at the middle part of sealing shroud cross section.
7. new construction adapter according to claim 6, it is characterized in that, sealing shroud is adjacent with electronic throttle efferent duct Inner side cavity wall is provided with the stomata that can be connected with electronic throttle efferent duct(23).
8. new construction adapter according to claim 6, it is characterized in that, in sealing cavity filled with air pressure be 0.02 to 0.05Mpa air.
CN201510746006.8A 2015-11-05 2015-11-05 A kind of new construction adapter Active CN105626995B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN105626995B true CN105626995B (en) 2017-11-28

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108061206B (en) * 2017-12-20 2019-05-21 乐清市东博机电有限公司 Position mistake proofing clip
CN112240391B (en) * 2019-07-17 2022-12-23 天津市际华橡胶制品有限公司 Composite rubber sealing structure for water supply socket pipe

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KR20100002372A (en) * 2008-06-30 2010-01-07 쌍용자동차 주식회사 The intercooler and turbocharger and intake manifold air duct which is an automobile
JP5518522B2 (en) * 2010-02-23 2014-06-11 株式会社ニフコ connector
CN201615299U (en) * 2010-03-15 2010-10-27 王坚群 Tight-lock joint
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Effective date of registration: 20161010

Address after: 411100 Hunan province Xiangtan City Jiuhua Economic Zone auspicious Road South Jiangnan Avenue East

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Patentee after: Aurobay Technology Co.,Ltd.

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Patentee before: HUNAN LUOYOU ENGINE PARTS Co.,Ltd.

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