CN105626395B - A kind of combined wind-power wind wheel lock collar - Google Patents
A kind of combined wind-power wind wheel lock collar Download PDFInfo
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- CN105626395B CN105626395B CN201610109059.3A CN201610109059A CN105626395B CN 105626395 B CN105626395 B CN 105626395B CN 201610109059 A CN201610109059 A CN 201610109059A CN 105626395 B CN105626395 B CN 105626395B
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- bushing
- lock collar
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- wind wheel
- wind
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
Abstract
The invention discloses a kind of combined wind-power wind wheel lock collar, including lock collar main body, bushing, screw and lubricating cup.When wind-driven generator day-to-day operation, lubricant grease is periodically injected into lubricating cup, to avoid the inner surface of bushing that corrosion occurs.The wind wheel lock collar bushing of the present invention is machined with lubrication oil filler point and oil guiding hole, the contact surface that can be transported to lubricant medium between the locking pin of wind wheel locking mechanism and bushing internal taper hole, effectively reduces locking pin insertion and the frictional resistance exited.The wind wheel lock collar of the present invention is provided with release screw bolt hole, when wind wheel locking time is longer, load is excessive causes the locking pin of wind wheel locking mechanism to be difficult to exit, can depart from bushing and locking pin using release screw bolt, reaches the purpose for releasing wind wheel locking.The wind wheel lock collar of the present invention use fabricated structure pattern, can prevent due to wind wheel lock collar shuts down hole surface corrosion and caused by wind wheel lock mechanism blockage phenomenon, improve the safety and reliability of wind power generating set.
Description
Technical field
The present invention relates to wind power plant brakes field, more particularly to wind turbines rotor locking mechanism.
Background technology
The main function of wind wheel lock collar is brake disc when being shut down as Wind turbines, only in wind-driven generator group maintenance
Use, when wind power generating set is overhauled, typically first passing through brakes stalls wind wheel and main shaft, then wind wheel locking machine
The locking pin of structure puts in the shutdown hole of wind wheel lock collar, and wind wheel is locked, it is ensured that the safety of personnel and equipment.Existing wind wheel lock collar
The generally disc structure of integral type, material are generally the low-alloy high-tensile structural steel forged, are disposed with circumferentially on disk
The conical wind wheel lock of distribution shuts down hole.Due to just locking stopping function using wind wheel only in maintenance shut-downs, therefore shut down
Internal surface of hole can produce corrosion because long-time is idle, cause frictional force to increase, and need to implement wind when Wind turbines will be safeguarded
Wheel lock timing, locking pin, which can not normally enter, shuts down hole;Need to release wind wheel lock timing after the completion of maintenance, easily cause locking pin
It is stuck, can not normally exit, influence wind power generating set normal work.
Existing megawatt-level wind unit wind wheel locking mechanism is generally hydraulic-driven pattern, conventional for the above situation
Way be to operate hydraulic system determine the higher hydraulic pressure of organization cylinder offer to wind wheel lock, locking pin is overcome due to corrosion
Caused frictional force, realize that wind wheel locking and unblock, the rated operating pressure of hydraulic system are generally 16MPa, and according to theory
Calculate and practical experience is learnt, for corrosion serious situation, hydraulic system pressure reaches 35MPa even more during practical operation
Height, too high hydraulic pressure can have undesirable effect to hydraulic system element and cylinder seal, potential safety hazard be present, and cause
The waste of the energy;If higher hydraulic system pressure does not reach requirement still, could also be completed by means of jack, it is time-consuming to take
Power, very big difficulty is brought to execute-in-place, or even wind wheel locking mechanism and wind wheel lock collar can be damaged, add maintenance cost.
Chinese patent CN201020642294.5 discloses a kind of Wind wheel locking device for wind generating, and the device provides
A kind of Wind wheel locking device for wind generating, including wind wheel lock pin and wind wheel lock collar, are wherein provided with wind in wind wheel lock collar
Wheel lock pin enters lock or moves back the hole clipping slid in or out during lock.But the program does not provide the specific pattern of hole clipping in wind wheel lock collar.
Chinese patent 201320068832.8 discloses a kind of wind-driven generator group wind-wheel lock collar, and the lock collar provides one kind
Wind-driven generator group wind-wheel lock collar, casting is taken, cost is cheap and can meet density of load requirement.But in the lock collar
Wind wheel lock shut down hole still for directly process, once shutdown hole inwall corrosion, the locking pin of caused wind wheel locking mechanism is entered
Go out difficult or even stuck problem.
Chinese patent 201320485069.9 discloses a kind of wind wheel locking device of wind-driven generator, the device provides
A kind of wind wheel locking device of wind-driven generator, including stop pin, locking disk and cabin chassis, are wherein provided with locking disk and are used for
The pin-and-hole of stop pin is inserted, the pin-and-hole is directly processed on locking disk, once shutting down hole inwall corrosion, caused wind wheel is locked
The locking pin of mechanism passes in and out difficult or even stuck problem.
Found by retrieving, above-mentioned patent is still not able to be effectively prevented from wind wheel locking mechanism in terms of structure and principle
Stuck phenomenon.
The content of the invention
To solve above mentioned problem existing for prior art, the present invention will design a kind of combined wind-power wind wheel lock collar, with solution
The locking pin of certainly existing wind wheel lock collar wind wheel locking mechanism caused by lock hole corrosion passes in and out difficult or even stuck problem, makes
Wind wheel locking mechanism neatly can be locked and unlocked to wind wheel, ensure the safe operation of wind power generating set.
To achieve these goals, technical scheme is as follows:A kind of combined wind-power wind wheel lock collar, including lock collar
Main body, bushing, screw and lubricating cup;
Described lock collar main body is annular steel integral piece, endoporus and it is cylindrical be cylinder, close to the neighbouring edge of endoporus
Some cylindrical holes circumferentially are evenly distributed with, for connecting wind driven generator principal shaft;One end face A of lock collar main body is circumferentially
Some cylindrical bores are evenly distributed with, counterbore end face is circumferentially distributed there are some screwed holes, and counterbore center is machined with cone
Hole A, its semicircle cone angle are β, wherein the less one end of round taper hole A diameters close to lock collar main body another end face B, counterbore with
Transition portion between round taper hole A is provided with fillet A.
Described bushing is the conical steel integral piece with the open and clear mouth of circular flange structure, and end face of flange is circumferentially distributed
There are some stepped cylindrical counterbores, cylindrical bore is corresponding with the screwed hole of lock collar main body, the end face of flange edge week of bushing
To some release screw bolt holes are distributed with, some oil filler points are circumferentially also distributed with end face of flange, and the flange endoporus of bushing is circular cone
Shape hole B, its semicircle cone angle are α, identical with the conical end semicircle angle of taper of the locking pin of wind turbines rotor locking mechanism,
The close end face of flange for being provided with oil filler point in the less one end of round taper hole B diameters, bushing flange rear end face is step-like structure, if
Cone is equipped with, the semicircle cone angle of cone is β, and round taper hole B inner surfaces are respectively arranged with some lead with conical exterior surface
Oilhole, oil guiding hole communicate with oil filler point;Round taper hole B inner surfaces form circular end face C, circular cone with conical exterior surface rear end
Transition portion between external surface and circular end face C is provided with fillet B, round taper hole B inner surfaces and circular end face C it
Between transition portion be provided with fillet C;Circumferentially direction is provided with gap to bushing, and gap width is e.
The quantity of bushing is identical with the quantity of the counterbore in lock collar main body, and bushing is installed in lock collar main body by screw
In counterbore and round taper hole A, the conical exterior surface of bushing is engaged with the round taper hole A inner surfaces of lock collar main body, after bushing
End face and the end face distance of the counterbore in lock collar main body are e, and the circular end face C of bushing is located at round taper hole A inside, and
The distance between the circular end face C of bushing and the end face B of lock collar main body are e.Lubricating cup is installed in the oil filler point in bushing.
Semicircle cone angle of the present invention is that α is 11.3 °;Semicircle cone angle is that β meets 0 ° of < β < α of relational expression;Width e 1 is
1.5~3mm, distance e2 are 2~3mm, and distance is that e3 is 3~5mm.
The operation principle of the present invention is as follows:
When wind-driven generator day-to-day operation, lubricant grease is periodically injected into lubricating cup, to avoid the round taper hole B of bushing
Corrosion occurs for inner surface.So when wind-driven generator needs to safeguard, the locking pin tapered end portion of wind wheel locking mechanism can be ensured
Divide the round taper hole B of smoothly disengaging bushing.
When wind-driven generator maintenance time is long, and locking pin is caused because load is larger with bushing cooperation tension, one
Aspect makes locking pin have the trend of unblock using the unlocking function of wind wheel locking mechanism, on the other hand unclamps what is coordinated with locking pin
The screw installed on bushing, while will be arranged on release screw bolt hole number identical release screw bolt in release screw bolt hole, and together
When mounting gasket, release screw bolt is screwed into release screw bolt hole in certain sequence, makes release screw bolt screw thread end face and counterbore end face
Contact, slowly tightens release screw bolt in certain sequence, increases distance e and distance e, you can by the tapered end of locking pin and bushing
Round taper hole B departs from, and reaches the purpose for releasing wind wheel locking.
Compared with prior art, the invention has the advantages that:
1st, wind wheel lock collar bushing of the invention is machined with lubrication oil filler point and oil guiding hole, lubricant medium can be transported into wind
The contact surface between the locking pin and bushing internal taper hole of locking mechanism is taken turns, the friction resistance for effectively reducing locking pin insertion and exiting
Power;
2nd, wind wheel lock collar of the invention is provided with release screw bolt hole, and wind is caused when wind wheel locking time is longer, load is excessive
When the locking pin of wheel locking mechanism is difficult to exit, bushing and locking pin can be departed from using release screw bolt, reach releasing wind wheel lock
Fixed purpose.
3rd, wind wheel lock collar of the invention uses fabricated structure pattern, can prevent because wind wheel lock collar shuts down hole surface rust
Erosion and caused by wind wheel locking mechanism blockage phenomenon, improve the safety and reliability of wind power generating set.
Brief description of the drawings
The shared accompanying drawing 11 of the present invention is opened, wherein:
Fig. 1 is the combined type wind wheel lock collar front appearance figure of the present invention.
Fig. 2 is the combined type wind wheel lock collar rear appearance figure of the present invention.
Fig. 3 is the combined type wind wheel lock collar front view of the present invention.
Fig. 4 is partial enlarged drawing at the A of the combined type wind wheel lock dish structure of the present invention.
Fig. 5 is the D-D profiles of the combined type wind wheel lock dish structure of the present invention.
Fig. 6 is the E-E profiles of the combined type wind wheel lock dish structure of the present invention.
Fig. 7 is partial enlarged drawing at the B of the combined type wind wheel lock dish structure of the present invention.
Fig. 8 is the wind wheel lock disc main body structure chart of the present invention.
Fig. 9 is partial enlarged drawing at the C of the wind wheel lock disc main body structure of the present invention.
Figure 10 is the bushing front portion structure figure of the present invention.
Figure 11 is the bushing rear structure figure of the present invention.
In figure:1. lock collar main body;2. bushing;3. screw;4. lubricating cup;5. locking pin;6. release screw bolt;7. packing ring;101.
Connecting hole;102. counterbore;103. round taper hole A;104. fillet A;105. screwed hole;106. endoporus;It is 107. cylindrical;108. end face
A;109. end face B;201. cylindrical bore;202. release screw bolt holes;203. oil filler point;204. round taper hole B;205. gap;
206. cone;207. fillet B;208. fillet C;209. oil guiding hole;210. end face C.
Embodiment
The present invention is further described through below in conjunction with the accompanying drawings.As shown in figs. 1-11, a kind of combined wind-power wind wheel
Lock collar, including lock collar main body 1, bushing 2, screw 3 and lubricating cup 4;
Described lock collar main body 1 is annular steel integral piece, and endoporus 106 and cylindrical 107 is cylinder, close to endoporus
106 have nearby been uniformly distributed circumferentially some cylindrical holes 101, for connecting wind driven generator principal shaft;The one of lock collar main body 1
Individual end face A108 has been uniformly distributed circumferentially some cylindrical bores 102, and the end face of counterbore 102 is circumferentially distributed some screwed holes
105, the center of counterbore 102 is machined with round taper hole A103, and its semicircle cone angle is β, wherein round taper hole A103 diameters less one
Another end face B109 of the close lock collar main body 1 in end, the transition portion between counterbore 102 and round taper hole A103 are provided with fillet
A104。
Described bushing 2 is the conical steel integral piece with the open and clear mouth of circular flange structure, and end face of flange circumferentially divides
Some stepped cylindrical counterbores 201 are furnished with, cylindrical bore 201 is corresponding with the screwed hole 105 of lock collar main body 1, bushing 2
End face of flange is circumferentially distributed some release screw bolt holes 202, and some oil filler points 203 are circumferentially also distributed with end face of flange, lining
The flange endoporus of set 2 is round taper hole B204, and its semicircle cone angle is α, with the locking pin 5 of wind turbines rotor locking mechanism
Conical end semicircle angle of taper is identical, the close end face of flange for being provided with oil filler point 203 in the less one end of round taper hole B204 diameters,
The flange rear end face of bushing 2 is step-like structure, is provided with cone 206, and the semicircle cone angle of cone 206 is β, round taper hole
B204 inner surfaces are respectively arranged with some oil guiding holes 209 with the outer surface of cone 206, and oil guiding hole 209 communicates with oil filler point 203;
Round taper hole B204 inner surfaces form circular end face C210, the outer surface of cone 206 and circle with the appearance surface rear end of cone 206
Transition portion between annular end face C210 is provided with fillet B207, round taper hole B204 inner surfaces and circular end face C210 it
Between transition portion be provided with fillet C208;Circumferentially direction is provided with gap 205 to bushing 2, and the width of gap 205 is e1.
The quantity of bushing 2 is identical with the quantity of the counterbore 102 in lock collar main body 1, and bushing 2 is installed on lock collar by screw 3
In counterbore 102 and round taper hole A103 in main body 1, the outer surface of cone 206 of bushing 2 and the round taper hole of lock collar main body 1
A103 inner surfaces are engaged, and the end face distance of the counterbore 102 in the rear end face of bushing 2 and lock collar main body 1 is e2, the annulus of bushing 2
Shape end face C210 is located at round taper hole A103 inside, and the circular end face C210 of bushing 2 and the end face of lock collar main body 1
The distance between B109 is e3.Lubricating cup 4 is installed in the oil filler point 203 in bushing 2.
Semicircle cone angle of the present invention is that α is 11.3 °;Semicircle cone angle is that β meets 0 ° of < β < α of relational expression;Width e 1 is
1.5~3mm, distance e2 are 2~3mm, and distance is that e3 is 3~5mm.
The operation principle of the present invention is as follows:
When wind-driven generator day-to-day operation, lubricant grease periodically is injected into lubricating cup 4, to avoid the cone of bushing 2
Corrosion occurs for hole B204 inner surfaces.So when wind-driven generator needs to safeguard, the locking pin 5 of wind wheel locking mechanism can be ensured
Tapered end part smoothly passes in and out the round taper hole B204 of bushing 2.
When wind-driven generator maintenance time is long, and locking pin 5 is caused because load is larger with the cooperation tension of bushing 2,
On the one hand locking pin 5 is had the trend of unblock using the unlocking function of wind wheel locking mechanism, on the other hand unclamp and match somebody with somebody with locking pin 5
The screw 3 installed on the bushing 2 of conjunction, while release screw bolt will be arranged on the quantity identical release screw bolt 6 of release screw bolt hole 202
In hole 202, and mounting gasket 7 simultaneously, release screw bolt 6 is screwed into release screw bolt hole 202 in certain sequence, makes release screw bolt 6
Screw thread end face and the end contact of counterbore 102, slowly tighten release screw bolt 6 in certain sequence, increase distance e2 and distance e3, i.e.,
The round taper hole B204 of the tapered end of locking pin 5 and bushing 2 can be departed from, reach the purpose for releasing wind wheel locking.
Claims (2)
- A kind of 1. combined wind-power wind wheel lock collar, it is characterised in that:Including lock collar main body (1), bushing (2), screw (3) and lubricating cup (4);Described lock collar main body (1) is annular steel integral piece, and endoporus (106) and cylindrical (107) are cylinder, close to interior Hole (106) has nearby been uniformly distributed circumferentially some cylindrical holes (101), for connecting wind driven generator principal shaft;Lock collar master One end face A (108) of body (1) has been uniformly distributed circumferentially some cylindrical bores (102), and counterbore (102) end face is circumferentially Some screwed holes (105) are distributed with, counterbore (102) center is machined with round taper hole A (103), and its semicircle cone angle is β, wherein round Bellmouth A (103) less one end of diameter close to lock collar main body (1) another end face B (109), counterbore (102) with cone Transition portion between hole A (103) is provided with fillet A (104);Described bushing (2) is the conical steel integral piece with the open and clear mouth of circular flange structure, and end face of flange is circumferentially distributed There are some stepped cylindrical counterbores (201), cylindrical bore (201) is corresponding with the screwed hole (105) of lock collar main body (1), The end face of flange of bushing (2) is circumferentially distributed some release screw bolt holes (202), and some notes are circumferentially also distributed with end face of flange Oilhole (203), the flange endoporus of bushing (2) is round taper hole B (204), and its semicircle cone angle is α, is locked with wind turbines rotor It is identical to determine the conical end semicircle angle of taper of the locking pin (5) of mechanism, round taper hole B (204) less one end of diameter is close to open There is the end face of flange of oil filler point (203), bushing (2) flange rear end face is step-like structure, is provided with cone (206), circular cone The semicircle cone angle of body (206) is β, and round taper hole B (204) inner surfaces are respectively arranged with some lead with cone (206) outer surface Oilhole (209), oil guiding hole (209) communicate with oil filler point (203);Round taper hole B (204) inner surfaces and cone (206) appearance Surface rear end forms circular end face C (210), the transition portion between cone (206) outer surface and circular end face C (210) Fillet B (207) is provided with, the transition portion between round taper hole B (204) inner surfaces and circular end face C (210) is provided with circle Angle C (208);Circumferentially direction is provided with gap (205) to bushing (2), and gap (205) width is e1;The quantity of bushing (2) is identical with the quantity of the counterbore (102) in lock collar main body (1), and bushing (2) is installed by screw (3) In counterbore (102) and round taper hole A (103) in lock collar main body (1), cone (206) outer surface of bushing (2) and lock collar Round taper hole A (103) inner surface of main body (1) is engaged, bushing (2) rear end face and the counterbore (102) in lock collar main body (1) End face distance is e2, and the circular end face C (210) of bushing (2) is located at round taper hole A (103) inside, and bushing (2) The distance between end face B (109) of circular end face C (210) and lock collar main body (1) is e3;Lubricating cup (4) is installed on bushing (2) In oil filler point (203) in.
- A kind of 2. combined wind-power wind wheel lock collar according to claim 1, it is characterised in that:Described semicircle cone angle is α For 11.3 °;Semicircle cone angle is that β meets 0 ° of < β < α of relational expression;Width e 1 is 1.5~3mm, and distance e2 is 2~3mm, and distance is E3 is 3~5mm.
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CN201610109059.3A CN105626395B (en) | 2016-02-26 | 2016-02-26 | A kind of combined wind-power wind wheel lock collar |
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CN201610109059.3A CN105626395B (en) | 2016-02-26 | 2016-02-26 | A kind of combined wind-power wind wheel lock collar |
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CN105626395B true CN105626395B (en) | 2017-12-29 |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112283020B (en) * | 2020-10-29 | 2022-05-20 | 上海电气风电集团股份有限公司 | Wind wheel locking device and wind generating set comprising same |
CN113864309B (en) * | 2021-08-25 | 2023-08-04 | 太原重工股份有限公司 | Wind wheel locking device of wind turbine generator |
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CN205401003U (en) * | 2016-02-26 | 2016-07-27 | 大连华锐重工集团股份有限公司 | Modular wind -powered electricity generation wind wheel lock dish |
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EP2218908A2 (en) * | 2009-02-12 | 2010-08-18 | Nordex Energy GmbH | Blocking device of a wind turbine rotor blade |
CN201425006Y (en) * | 2009-04-24 | 2010-03-17 | 锋电能源技术有限公司 | Locking plate and locking plate taper sleeve for wind generating set |
CN201843736U (en) * | 2010-11-15 | 2011-05-25 | 三一电气有限责任公司 | Wind-powered generator and low-speed spindle locking mechanism thereof |
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