CN105624492A - Novel high-strength corrosion-resistant machine tool - Google Patents
Novel high-strength corrosion-resistant machine tool Download PDFInfo
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- CN105624492A CN105624492A CN201610221437.7A CN201610221437A CN105624492A CN 105624492 A CN105624492 A CN 105624492A CN 201610221437 A CN201610221437 A CN 201610221437A CN 105624492 A CN105624492 A CN 105624492A
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/12—Alloys based on aluminium with copper as the next major constituent
- C22C21/14—Alloys based on aluminium with copper as the next major constituent with silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/026—Alloys based on aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/03—Making non-ferrous alloys by melting using master alloys
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/06—Making non-ferrous alloys with the use of special agents for refining or deoxidising
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/12—Alloys based on aluminium with copper as the next major constituent
- C22C21/16—Alloys based on aluminium with copper as the next major constituent with magnesium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/002—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working by rapid cooling or quenching; cooling agents used therefor
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
- C22F1/057—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with copper as the next major constituent
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/02—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using non-aqueous solutions
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C24/00—Coating starting from inorganic powder
- C23C24/08—Coating starting from inorganic powder by application of heat or pressure and heat
- C23C24/10—Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
- C23C24/103—Coating with metallic material, i.e. metals or metal alloys, optionally comprising hard particles, e.g. oxides, carbides or nitrides
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2222/00—Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
- C23C2222/20—Use of solutions containing silanes
Abstract
The invention discloses a novel high-strength corrosion-resistant machine tool. The novel high-strength corrosion-resistant machine tool comprises a tool body and a movable member which is arranged on the tool body and can move relative to the tool body. The movable member comprises the following components in percentage by weight: 0.2% of Mg, 2.0% of Si, 4.0% of Cu, 0.2% of Mn, 0.2% of Fe, 0.1% of Zr, 0.1% of Er, 0.01% of Cr, 0.01% of Ni, 0.1% of Ti and the balance of Al. The movable member is prepared by the following steps: (1) smelting; (2) adding three metal refinement modifiers Al-5Ti-B, Al-lOSr and RE; (3) standing under 100 MPa for 2 hours to form a cast ingot; (4) carrying out five-pass hot rolling, and carrying out three-pass cold rolling under ultrasonic vibrations; (5) modifying by using C and V lasers; and (6) carrying out surface treatment by using an octadecyl trichlorosilane solution to obtain the finished product. Multiple means are utilized to modify and treat the material of the movable member, so that the movable member can still keep the oxidation film complete under severe corrosion working conditions, thereby avoiding the metal inactivation and satisfying the requirements for industrial development at present.
Description
Technical field
The present invention relates to mechanical field, what be specifically related to is the anticorrosive lathe of novel high-strength.
Background technology
Work lathe is processed instrument relative to traditional-handwork and is had level of automation height, good product consistency, advantage that working accuracy is high, and it has been widely used in field of machining.
For making product have higher working accuracy, usually need to adopt finishing machine that product is carried out precision work, but during precision work, cutting amount is less, thus need to process the long period could obtain needed for product, therefore, manufacturing procedure is divided into roughing and precision work two sections by existing mechanical processing technique usually, wherein, roughing operation is for processing the shape with pre-manufactured product and the roughly the same blank of size, and finishing step is for processing the product of the shape with pre-manufactured product and consistent size. This roughing operation and finishing step are completed by corresponding roughing lathe and finishing machine respectively.
After roughing completes, blank clamping is also positioned on finishing machine, and its cutting mechanism is less of to obtain higher working accuracy to the average cutting amount of blank. Afterwards, blank is carried out precision work to form the product of the shape with pre-manufactured product and consistent size by the cutting mechanism starting finishing machine.
Owing to existing mechanical processing technique need to adopt a roughing lathe 10 and a finishing machine to complete processing to machined part, therefore this mechanical processing technique need by roughing formed blank unload from roughing lathe 10 after, again clamping and be positioned on finishing machine. But, the clamping again of this blank position fixing process, usually consuming time longer, working efficiency is lower, and workpiece clamping and after being positioned finishing machine again, the deviation of position easily occurs, thus produces progressive error, working accuracy also can be caused to reduce.
It is that roughing lathe or finishing machine all need moving parts, complete processing is made to become a part for streamline, and for movable part, its weight is more little, the energy expended is also more few, therefore aluminium alloy can be used on lathe as a kind of light material, but less by the intensity of aluminum alloy materials, limits its utilization on lathe.
Summary of the invention
For the problems referred to above, it is an object of the invention to provide the anticorrosive lathe of novel high-strength, solve the technical problem that aluminium alloy moving parts does not have steel strength and formability.
For solving the problems of the technologies described above, the technical solution used in the present invention is the anticorrosive lathe of novel high-strength, comprise lathe bed be arranged on this lathe bed and can relative lathe bed motion moving parts, described moving parts comprises Mg0.2%, Si2.0%, Cu4.0% by weight percentage, Mn0.2%, Fe0.2%, Zr0.1%, Er0.1%, Cr0.01%, Ni0.01%, Ti0.1%, Al surplus.
The anticorrosive lathe preparation method of novel high-strength, described moving parts is be made up of following step:
(1) process furnace used in preheating melting at 300 DEG C and pure aluminium 1��2h, (2) pure aluminium after preheating under a reduced pressure smelting temperature be that the process furnace of 750 DEG C adds silicon single crystal particle after fusing completely, aluminum bronze intermediate alloy is added after silicon single crystal particles fuse, aluminium manganese master alloy, aluminium chromium master alloy, aluminium nickel master alloy, ferro-aluminum master alloy, aluminium zirconium hardener and a small amount of rare earth element er, and be incubated for some time and melt completely to master alloy, after fully stirring, process furnace is heated up, add aluminium titanium master alloy to melt completely to aluminium titanium master alloy, it is cooled to 750 DEG C, take off slag, add pure magnesium, 30��40min it is incubated when vacuum, (4) adding Al-5Ti-B, Al-lOSr and RE tri-kinds of metal fining modifiers, the weight percent ratio that three adds is 8:1:3, (5) add refining agent fully to react, degasification, slagging-off, (6) melted pouring metal melt leaves standstill 2h to being preheated in the crucible of about 300 DEG C when 100MPa, forms ingot casting, (7) described ingot casting carries out the homogenizing annealing of 12 hours in 550 DEG C when after cutting into suitable dimension, and stove is chilled to room temperature, (8) described ingot casting is incubated 3 hours after being warming up to 420 DEG C, carries out the hot rolling of five passages, is incubated half an hour at 530 DEG C after each passage hot rolling is complete, (9) the cold rolling of three passages is carried out after hot rolling, aluminium alloy one end is relatively fixed and is connected ultrasonic vibration apparatus, the other end enters in milling train, exciting frequency is 12kHz, aluminium alloy ultrasonic vibration is stretched by calendering, after cold rolling, alloy is carried out at 240 DEG C the anneal of 2 hours, obtains certain thickness aluminum alloy plate materials, (10) aluminum alloy plate materials is carried out at 540 DEG C the solution treatment of half an hour, then shrend, (11) aluminum alloy plate materials carries out the artificial aging of 5 hours at 180 DEG C, (12) mixed powder C and V is evenly applied in the surface of aluminum alloy plate materials, use crossing current continuous wave Cq laser apparatus that aluminum alloy plate materials is carried out laser treatment modification, while making aluminum alloy sheet material surface form nano level impression, mixed powder C and V melting are covered in the surface of aluminum alloy plate materials, treating processes use argon gas protect, its laser process parameter area is: laser power 1.7kw, scanning speed 13mn/s, beam spot diameter, is 4mm. (13) configuration hydrochloric acid volume and deionized water volume ratio are the hydrochloric acid soln of 2:1, take ethanol as the octadecyl trichlorosilane alkane solution of solute configuration 5mM, the aluminium alloy obtained is put into hydrochloric acid soln and processes 2min, by a large amount of deionized water rinsing aluminum alloy surface to remove unnecessary hydrochloric acid after processing, being positioned over by sample in octadecyl trichlorosilane alkane solution subsequently and soak 12h, the sample of preparation is dry 30min at 80 DEG C, (14) type is moulded in punching press.
The useful effect of the present invention:
1, the ratio of each element weight percent of Reasonable adjustment so that form the Mg keeping maximum ageing strengthening ability in moving parts2Si phase, increases its unit elongation while strengthening moving parts intensity. Add the Cu element of suitable proportion, reduce natural aging to the disadvantageous effect of material property, form Mg more tiny, more2Si phase (acicular beta " phase), after avoiding adding Cu element, reduce moving parts corrosion stability simultaneously. Add trace Mn and Cr, disperse phase can be produced, suppress alloy recrystallization, it is to increase alloy strength, increase alloy anti intercrystalline corrosion ability, improve alloy property. Appropriate rare earth element adds in moving parts, the gas in fusion-casting process and detrimental impurity, increase mobility, crystal grain thinning, acceleration ag(e)ing process can be reduced or eliminated, and appropriate rare earth element and other elements cooperatively interact and can effectively improve mechanical property and the corrosive nature of alloy.
2, under decompression state, melting moving parts can reduce smelting temperature effectively, saves resource. Simultaneously in order to keep the pressure in well heater, well heater needs to pour into a certain amount of rare gas element while Exhaust Gas, rare gas element first directly leads in molten metal, form bubble, drive the impurity in molten metal to move up, jointly discharge with gas, remove impurity, rare gas element forces the obnoxious flavour produced in fusion process to discharge thereupon in addition, and the gas preventing oxygen etc. to have oxidizing property enters the molten liquid in oxidized metal in well heater.
3, moving parts is had active effect by three kinds of fining modifiers, but have some limitations when being used alone, Metamorphism treatment is made as added separately Sr, the tendency aggravation of alloy air-breathing, reduce the compactness of alloy, easily form serious columanar structure, cause mechanical property to decline on the contrary, rare earth is easily oxidized, and the modification effect maintenance time is short; And the anti-decay property of Al-5Ti-B fining agent still can not be satisfactory, and it be subject to poisoning of Zr atom and lose the ability of crystal grain thinning, its advantage separately cannot be given full play to. And respective advantage while triplicity is used in the defect overcoming and itself having, can be given full play to.
4, melted pouring metal melt leaves standstill 2h to being preheated in the crucible of about 300 DEG C when 100MPa, the ingot casting forming short texture in metal liquid process of setting can be prevented, thus affect the intensity of moving parts, be conducive to being formed the ingot casting of dense structure simultaneously when high pressure, strengthen the intensity of moving parts.
5, moving parts at the vibrating amplitude ultrasonic vibration stretch by calendering, the frictional force being subject in the operation of rolling can be reduced, thus reduce frictional force to the impact of moving parts plate surface, cold rolling relative to static state, the cold rolling moving parts surface of ultrasonic vibration is more smooth, is conducive to carrying out the operation of next step.
6, mixed powder C and V is evenly applied in the surface of moving parts sheet material, use crossing current continuous wave Cq laser apparatus that moving parts sheet material is carried out laser treatment modification, while effectively making moving parts plate surface form nano level impression, mixed powder C and V melting are covered in the surface of moving parts sheet material, moving parts plate surface forms nano level pit, increase the surface-area of moving parts sheet material, the octadecyl trichlorosilane alkane solution of next step that simultaneously makes improving frictional force more easily enters moving parts plate surface, the microstructure of different morphologies is formed on moving parts surface, then the silane film of anticorrosion antiwear performance is possessed in self-assembly on the surface, thus change the surface properties of moving parts sheet material, and the C-V overlay film that moving parts plate surface is formed can improve moving parts sheet material antioxidant property at high temperature effectively, change the surface properties of moving parts sheet material.
Embodiment
The invention will be further described with the following Examples.
Embodiment one
The anticorrosive lathe of novel high-strength, comprise lathe bed be arranged on this lathe bed and can relative lathe bed motion moving parts, described moving parts comprises Mg0.2% by weight percentage, Si2.0%, Cu4.0%, Mn0.2%, Fe0.2%, Zr0.1%, Er0.1%, Cr0.01%, Ni0.01%, Ti0.1%, Al surplus.
The anticorrosive lathe preparation method of novel high-strength, described moving parts is be made up of following step:
(1) process furnace used in preheating melting at 300 DEG C and pure aluminium 1��2h, (2) pure aluminium after preheating under a reduced pressure smelting temperature be that the process furnace of 750 DEG C adds silicon single crystal particle after fusing completely, aluminum bronze intermediate alloy is added after silicon single crystal particles fuse, aluminium manganese master alloy, aluminium chromium master alloy, aluminium nickel master alloy, ferro-aluminum master alloy, aluminium zirconium hardener and a small amount of rare earth element er, and be incubated for some time and melt completely to master alloy, after fully stirring, process furnace is heated up, add aluminium titanium master alloy to melt completely to aluminium titanium master alloy, it is cooled to 750 DEG C, take off slag, add pure magnesium, 30��40min it is incubated when vacuum, (4) adding Al-5Ti-B, Al-lOSr and RE tri-kinds of metal fining modifiers, the weight percent ratio that three adds is 8:1:3, (5) add refining agent fully to react, degasification, slagging-off, (6) melted pouring metal melt leaves standstill 2h to being preheated in the crucible of about 300 DEG C when 100MPa, forms ingot casting, (7) described ingot casting carries out the homogenizing annealing of 12 hours in 550 DEG C when after cutting into suitable dimension, and stove is chilled to room temperature, (8) described ingot casting is incubated 3 hours after being warming up to 420 DEG C, carries out the hot rolling of five passages, is incubated half an hour at 530 DEG C after each passage hot rolling is complete, (9) the cold rolling of three passages is carried out after hot rolling, aluminium alloy one end is relatively fixed and is connected ultrasonic vibration apparatus, the other end enters in milling train, exciting frequency is 12kHz, aluminium alloy ultrasonic vibration is stretched by calendering, after cold rolling, alloy is carried out at 240 DEG C the anneal of 2 hours, obtains certain thickness aluminum alloy plate materials, (10) aluminum alloy plate materials is carried out at 540 DEG C the solution treatment of half an hour, then shrend, (11) aluminum alloy plate materials carries out the artificial aging of 5 hours at 180 DEG C, (12) mixed powder C and V is evenly applied in the surface of aluminum alloy plate materials, use crossing current continuous wave Cq laser apparatus that aluminum alloy plate materials is carried out laser treatment modification, while making aluminum alloy sheet material surface form nano level impression, mixed powder C and V melting are covered in the surface of aluminum alloy plate materials, treating processes use argon gas protect, its laser process parameter area is: laser power 1.7kw, scanning speed 13mn/s, beam spot diameter, is 4mm. (13) configuration hydrochloric acid volume and deionized water volume ratio are the hydrochloric acid soln of 2:1, take ethanol as the octadecyl trichlorosilane alkane solution of solute configuration 5mM, the aluminium alloy obtained is put into hydrochloric acid soln and processes 2min, by a large amount of deionized water rinsing aluminum alloy surface to remove unnecessary hydrochloric acid after processing, being positioned over by sample in octadecyl trichlorosilane alkane solution subsequently and soak 12h, the sample of preparation is dry 30min at 80 DEG C, (14) type is moulded in punching press.
The tensile strength of the moving parts sheet material made, yield strength, elongation and Brinell hardness be respectively 398.4MPa, 325.8MPa, 20%, 112HB.
The ratio of each element weight percent of Reasonable adjustment so that form the Mg keeping maximum ageing strengthening ability in moving parts2Si phase, increases its unit elongation while strengthening moving parts intensity. Add the Cu element of suitable proportion, reduce natural aging to the disadvantageous effect of material property, form Mg more tiny, more2Si phase (acicular beta " phase), after avoiding adding Cu element, reduce moving parts corrosion stability simultaneously. Add trace Mn and Cr, disperse phase can be produced, suppress alloy recrystallization, it is to increase alloy strength, increase alloy anti intercrystalline corrosion ability, improve alloy property. Appropriate rare earth element adds in moving parts, the gas in fusion-casting process and detrimental impurity, increase mobility, crystal grain thinning, acceleration ag(e)ing process can be reduced or eliminated, and appropriate rare earth element and other elements cooperatively interact and can effectively improve mechanical property and the corrosive nature of alloy.
Under decompression state, melting moving parts can reduce smelting temperature effectively, saves resource. Simultaneously in order to keep the pressure in well heater, well heater needs to pour into a certain amount of rare gas element while Exhaust Gas, rare gas element first directly leads in molten metal, form bubble, drive the impurity in molten metal to move up, jointly discharge with gas, remove impurity, rare gas element forces the obnoxious flavour produced in fusion process to discharge thereupon in addition, and the gas preventing oxygen etc. to have oxidizing property enters the molten liquid in oxidized metal in well heater.
Moving parts is had active effect by three kinds of fining modifiers, but have some limitations when being used alone, Metamorphism treatment is made as added separately Sr, the tendency aggravation of alloy air-breathing, reduce the compactness of alloy, easily form serious columanar structure, cause mechanical property to decline on the contrary, rare earth is easily oxidized, and the modification effect maintenance time is short; And the anti-decay property of Al-5Ti-B fining agent still can not be satisfactory, and it be subject to poisoning of Zr atom and lose the ability of crystal grain thinning, its advantage separately cannot be given full play to. And respective advantage while triplicity is used in the defect overcoming and itself having, can be given full play to. From form, relative to single use fining modifier, use three kinds of fining modifiers can strengthen the tensile strength of moving parts, yield strength, elongation and Brinell hardness simultaneously, wherein in table data be add after fining modifier with do not add fining modifier after moving parts comparing in various performance index, use the tensile strength of the moving parts of three kinds of fining modifiers to add 6.892% simultaneously, yield strength adds 5.974%, elongation add 18.0% and Brinell hardness add 9.821%.
Melted pouring metal melt leaves standstill 2h to being preheated in the crucible of about 300 DEG C when 100MPa, the ingot casting forming short texture in metal liquid process of setting can be prevented, thus affect the intensity of moving parts sheet material, be conducive to being formed the ingot casting of dense structure simultaneously when high pressure, strengthen the intensity of moving parts.
Moving parts at the vibrating amplitude ultrasonic vibration stretch by calendering, the frictional force being subject in the operation of rolling can be reduced, thus reduce frictional force to the impact of moving parts plate surface, cold rolling relative to static state, the cold rolling moving parts surface of ultrasonic vibration is more smooth, is conducive to carrying out the operation of next step.
Mixed powder C and V is evenly applied in the surface of moving parts sheet material, use crossing current continuous wave Cq laser apparatus that moving parts sheet material is carried out laser treatment modification, while effectively making moving parts plate surface form nano level impression, mixed powder C and V melting are covered in the surface of moving parts sheet material, moving parts plate surface forms nano level pit, increase the surface-area of moving parts sheet material, the octadecyl trichlorosilane alkane solution of next step that simultaneously makes improving frictional force more easily enters moving parts plate surface, the microstructure of different morphologies is formed on moving parts surface, then the silane film of anticorrosion antiwear performance is possessed in self-assembly on the surface, thus change the surface properties of moving parts sheet material, and the C-V overlay film that moving parts plate surface is formed can improve moving parts sheet material antioxidant property at high temperature effectively, change the surface properties of moving parts sheet material.
In order to measure the corrosion resisting property of moving parts Surface Creation rete in salts solution, Tafel curve and electrochemical impedance spectroscopy is adopted to evaluate the antiseptic property of film, before carrying out electro-chemical test, all samples all soaks for some time in NaCl solution, electrochemical impedance spectroscopy and plan curve are measured after open circuit point position (OCP) is stable, obtain the corrosion potential (E of moving parts sheet materialcorr) and corrosion electric current density (Icorr) numerical value, it is considered that the tendency of the more high sample etches of corrosion potential is more little, and the corrosion speed of the more little expression sample of corrosion electric current density is more little, and corrosion resisting property is more good. Measure the corrosion potential (E of the moving parts sheet material obtainedcorr) it is-545.8mV, the corrosion electric current density (I of moving parts sheet materialcorr) it is 1.421 �� Acm-2, and untreated moving parts is-1057mV, the corrosion electric current density (I of undressed moving partscorr) it is 4.303 �� Acm-2, it can be seen that the moving parts sheet material corrosion resistance of the present invention promotes to some extent compared to untreated moving parts.
Embodiment two
The anticorrosive lathe of novel high-strength, comprise lathe bed be arranged on this lathe bed and can relative lathe bed motion moving parts, described moving parts comprises Mg0.6% by weight percentage, Si3.5%, Cu6.0%, Mn0.3%, Fe0.3%, Zr0.5%, Er0.5%, Cr0.02%, Ni0.02%, Ti0.2%, Al surplus.
The anticorrosive lathe preparation method of novel high-strength, described moving parts is be made up of following step:
(1) process furnace used in 320 times preheating meltings and pure aluminium 1��2h, (2) pure aluminium after preheating under a reduced pressure smelting temperature be that the process furnace of 750 DEG C adds silicon single crystal particle after fusing completely, aluminum bronze intermediate alloy is added after silicon single crystal particles fuse, aluminium manganese master alloy, aluminium chromium master alloy, aluminium nickel master alloy, ferro-aluminum master alloy, aluminium zirconium hardener and a small amount of rare earth element er, and be incubated for some time and melt completely to master alloy, after fully stirring, process furnace is heated up, add aluminium titanium master alloy to melt completely to aluminium titanium master alloy, it is cooled to 750 DEG C, take off slag, add pure magnesium, 30��40min it is incubated when vacuum, (4) adding Al-5Ti-B, Al-lOSr and RE tri-kinds of metal fining modifiers, the weight percent ratio that three adds is 8:1:3, (5) add refining agent fully to react, degasification, slagging-off, (6) melted pouring metal melt leaves standstill 2.5h to being preheated in the crucible of about 300 DEG C when 100MPa, forms ingot casting, (7) described ingot casting carries out the homogenizing annealing of 12 hours in 550 DEG C when after cutting into suitable dimension, and stove is chilled to room temperature, (8) described ingot casting is incubated 3 hours after being warming up to 420 DEG C, carries out the hot rolling of five passages, is incubated half an hour at 530 DEG C after each passage hot rolling is complete, (9) the cold rolling of three passages is carried out after hot rolling, aluminium alloy one end is relatively fixed and is connected ultrasonic vibration apparatus, the other end enters in milling train, exciting frequency is 14kHz, aluminium alloy ultrasonic vibration is stretched by calendering, after cold rolling, alloy is carried out at 240 DEG C the anneal of 2��3 hours, obtains certain thickness aluminum alloy plate materials, (10) aluminum alloy plate materials is carried out at 540 DEG C the solution treatment of half an hour, then shrend, (11) aluminum alloy plate materials carries out the artificial aging of 5 hours at 180 DEG C, (12) mixed powder C and V is evenly applied in the surface of aluminum alloy plate materials, use crossing current continuous wave Cq laser apparatus that aluminum alloy plate materials is carried out laser treatment modification, while making aluminum alloy sheet material surface form nano level impression, mixed powder C and V melting are covered in the surface of aluminum alloy plate materials, treating processes use argon gas protect, its laser process parameter area is: laser power 2.0kw, scanning speed 15mn/s, beam spot diameter, is 4mm. (13) configuration hydrochloric acid volume and deionized water volume ratio are the hydrochloric acid soln of 2:1, take ethanol as the octadecyl trichlorosilane alkane solution of solute configuration 5mM, the aluminium alloy obtained is put into hydrochloric acid soln and processes 2min, by a large amount of deionized water rinsing aluminum alloy surface to remove unnecessary hydrochloric acid after processing, being positioned over by sample in octadecyl trichlorosilane alkane solution subsequently and soak 12h, the sample of preparation is dry 30min at 80 DEG C, (14) type is moulded in punching press.
The tensile strength of the moving parts sheet material made, yield strength, elongation and Brinell hardness be respectively 427.2MPa, 341.8MPa, 16%, 107HB.
Moving parts is had active effect by three kinds of fining modifiers, but have some limitations when being used alone, Metamorphism treatment is made as added separately Sr, the tendency aggravation of alloy air-breathing, reduce the compactness of alloy, easily form serious columanar structure, cause mechanical property to decline on the contrary, rare earth is easily oxidized, and the modification effect maintenance time is short; And the anti-decay property of Al-5Ti-B fining agent still can not be satisfactory, and it be subject to poisoning of Zr atom and lose the ability of crystal grain thinning, its advantage separately cannot be given full play to. And respective advantage while triplicity is used in the defect overcoming and itself having, can be given full play to. From form, relative to single use fining modifier, use three kinds of fining modifiers can strengthen the tensile strength of moving parts, yield strength, elongation and Brinell hardness simultaneously, wherein in table data be after adding fining modifier with do not add fining modifier after moving parts comparing in various performance index.
The ratio of each element weight percent of Reasonable adjustment so that form the Mg keeping maximum ageing strengthening ability in moving parts2Si phase, increases its unit elongation while strengthening moving parts intensity. Add the Cu element of suitable proportion, reduce natural aging to the disadvantageous effect of material property, form Mg more tiny, more2Si phase (acicular beta " phase), after avoiding adding Cu element, reduce moving parts corrosion stability simultaneously. Add trace Mn and Cr, disperse phase can be produced, suppress alloy recrystallization, it is to increase alloy strength, increase alloy anti intercrystalline corrosion ability, improve alloy property. Appropriate rare earth element adds in moving parts, the gas in fusion-casting process and detrimental impurity, increase mobility, crystal grain thinning, acceleration ag(e)ing process can be reduced or eliminated, and appropriate rare earth element and other elements cooperatively interact and can effectively improve mechanical property and the corrosive nature of alloy.
Under decompression state, melting moving parts can reduce smelting temperature effectively, saves resource. Simultaneously in order to keep the pressure in well heater, well heater needs to pour into a certain amount of rare gas element while Exhaust Gas, rare gas element first directly leads in molten metal, form bubble, drive the impurity in molten metal to move up, jointly discharge with gas, remove impurity, rare gas element forces the obnoxious flavour produced in fusion process to discharge thereupon in addition, and the gas preventing oxygen etc. to have oxidizing property enters the molten liquid in oxidized metal in well heater.
Moving parts is had active effect by three kinds of fining modifiers, but have some limitations when being used alone, Metamorphism treatment is made as added separately Sr, the tendency aggravation of alloy air-breathing, reduce the compactness of alloy, easily form serious columanar structure, cause mechanical property to decline on the contrary, rare earth is easily oxidized, and the modification effect maintenance time is short; And the anti-decay property of Al-5Ti-B fining agent still can not be satisfactory, and it be subject to poisoning of Zr atom and lose the ability of crystal grain thinning, its advantage separately cannot be given full play to. And respective advantage while triplicity is used in the defect overcoming and itself having, can be given full play to. From form, relative to single use fining modifier, use three kinds of fining modifiers can strengthen the tensile strength of moving parts, yield strength, elongation and Brinell hardness simultaneously, wherein in table data be add after fining modifier with do not add fining modifier after moving parts comparing in various performance index, use the tensile strength of the moving parts of three kinds of fining modifiers to add 7.234% simultaneously, yield strength adds 6.704%, elongation add 20.0% and Brinell hardness add 10.758%.
Melted pouring metal melt leaves standstill 2.5h to being preheated in the crucible of about 300 DEG C when 100MPa, the ingot casting forming short texture in metal liquid process of setting can be prevented, thus affect the intensity of moving parts sheet material, be conducive to being formed the ingot casting of dense structure simultaneously when high pressure, strengthen the intensity of moving parts.
Moving parts at the vibrating amplitude ultrasonic vibration stretch by calendering, the frictional force being subject in the operation of rolling can be reduced, thus reduce frictional force to the impact of moving parts plate surface, cold rolling relative to static state, the cold rolling moving parts surface of ultrasonic vibration is more smooth, is conducive to carrying out the operation of next step.
Mixed powder C and V is evenly applied in the surface of moving parts sheet material, use crossing current continuous wave Cq laser apparatus that moving parts sheet material is carried out laser treatment modification, while effectively making moving parts plate surface form nano level impression, mixed powder C and V melting are covered in the surface of moving parts sheet material, moving parts plate surface forms nano level pit, increase the surface-area of moving parts sheet material, the octadecyl trichlorosilane alkane solution of next step that simultaneously makes improving frictional force more easily enters moving parts plate surface, the microstructure of different morphologies is formed on moving parts surface, then the silane film of anticorrosion antiwear performance is possessed in self-assembly on the surface, thus change the surface properties of moving parts sheet material, and the C-V overlay film that moving parts plate surface is formed can improve moving parts sheet material antioxidant property at high temperature effectively, change the surface properties of moving parts sheet material.
In order to measure the corrosion resisting property of moving parts Surface Creation rete in salts solution, Tafel curve and electrochemical impedance spectroscopy is adopted to evaluate the antiseptic property of film, before carrying out electro-chemical test, all samples all soaks for some time in NaCl solution, electrochemical impedance spectroscopy and plan curve are measured after open circuit point position (OCP) is stable, obtain the corrosion potential (E of moving parts sheet materialcorr) and corrosion electric current density (Icorr) numerical value, it is considered that the tendency of the more high sample etches of corrosion potential is more little, and the corrosion speed of the more little expression sample of corrosion electric current density is more little, and corrosion resisting property is more good. Measure the corrosion potential (E of the moving parts sheet material obtainedcorr) it is-564.2mV, the corrosion electric current density (I of moving parts sheet materialcorr) it is 1.145 �� Acm-2, and untreated moving parts is-1057mV, the corrosion electric current density (I of undressed moving partscorr) it is 4.303 �� Acm-2, it can be seen that the moving parts sheet material corrosion resistance of the present invention promotes to some extent compared to untreated moving parts.
Embodiment three
The anticorrosive lathe of novel high-strength, comprise lathe bed be arranged on this lathe bed and can relative lathe bed motion moving parts, described moving parts comprises Mg0.6% by weight percentage, Si2.0%, Cu5.0%, Mn0.25%, Fe0.25%, Zr0.3%, Er0.3%, Cr0.015%, Ni0.015%, Ti0.015%, Al surplus.
The anticorrosive lathe preparation method of novel high-strength, described moving parts is be made up of following step:
(1) process furnace used in preheating melting at 330 DEG C and pure aluminium 1��2h, (2) pure aluminium after preheating under a reduced pressure smelting temperature be that the process furnace of 750 DEG C adds silicon single crystal particle after fusing completely, aluminum bronze intermediate alloy is added after silicon single crystal particles fuse, aluminium manganese master alloy, aluminium chromium master alloy, aluminium nickel master alloy, ferro-aluminum master alloy, aluminium zirconium hardener and a small amount of rare earth element er, and be incubated for some time and melt completely to master alloy, after fully stirring, process furnace is heated up, add aluminium titanium master alloy to melt completely to aluminium titanium master alloy, it is cooled to 750 DEG C, take off slag, add pure magnesium, 30��40min it is incubated when vacuum, (4) adding Al-5Ti-B, Al-lOSr and RE tri-kinds of metal fining modifiers, the weight percent ratio that three adds is 8:1:3, (5) add refining agent fully to react, degasification, slagging-off, (6) melted pouring metal melt leaves standstill 3h to being preheated in the crucible of about 300 DEG C when 100MPa, forms ingot casting, (7) described ingot casting carries out the homogenizing annealing of 12 hours in 550 DEG C when after cutting into suitable dimension, and stove is chilled to room temperature, (8) described ingot casting is incubated 3 hours after being warming up to 420 DEG C, carries out the hot rolling of five passages, is incubated half an hour at 530 DEG C after each passage hot rolling is complete, (9) the cold rolling of three passages is carried out after hot rolling, aluminium alloy one end is relatively fixed and is connected ultrasonic vibration apparatus, the other end enters in milling train, exciting frequency is 15kHz, aluminium alloy ultrasonic vibration is stretched by calendering, after cold rolling, alloy is carried out at 240 DEG C the anneal of 2��3 hours, obtains certain thickness aluminum alloy plate materials, (10) aluminum alloy plate materials is carried out at 540 DEG C the solution treatment of half an hour, then shrend, (11) aluminum alloy plate materials carries out the artificial aging of 5 hours at 180 DEG C, (12) mixed powder C and V is evenly applied in the surface of aluminum alloy plate materials, use crossing current continuous wave Cq laser apparatus that aluminum alloy plate materials is carried out laser treatment modification, while making aluminum alloy sheet material surface form nano level impression, mixed powder C and V melting are covered in the surface of aluminum alloy plate materials, treating processes use argon gas protect, its laser process parameter area is: laser power 2.1kw, scanning speed 18mm/s, beam spot diameter, is 4mm. (13) configuration hydrochloric acid volume and deionized water volume ratio are the hydrochloric acid soln of 2:1, take ethanol as the octadecyl trichlorosilane alkane solution of solute configuration 5mM, the aluminium alloy obtained is put into hydrochloric acid soln and processes 2min, by a large amount of deionized water rinsing aluminum alloy surface to remove unnecessary hydrochloric acid after processing, being positioned over by sample in octadecyl trichlorosilane alkane solution subsequently and soak 12h, the sample of preparation is dry 30min at 80 DEG C, (14) type is moulded in punching press.
The tensile strength of the moving parts sheet material made, yield strength, elongation and Brinell hardness be respectively 402.3MPa, 331.2MPa, 18%, 109HB. The ratio of each element weight percent of Reasonable adjustment so that form the Mg keeping maximum ageing strengthening ability in moving parts2Si phase, increases its unit elongation while strengthening moving parts intensity. Add the Cu element of suitable proportion, reduce natural aging to the disadvantageous effect of material property, form Mg more tiny, more2Si phase (acicular beta " phase), after avoiding adding Cu element, reduce moving parts corrosion stability simultaneously. Add trace Mn and Cr, disperse phase can be produced, suppress alloy recrystallization, it is to increase alloy strength, increase alloy anti intercrystalline corrosion ability, improve alloy property. Appropriate rare earth element adds in moving parts, the gas in fusion-casting process and detrimental impurity, increase mobility, crystal grain thinning, acceleration ag(e)ing process can be reduced or eliminated, and appropriate rare earth element and other elements cooperatively interact and can effectively improve mechanical property and the corrosive nature of alloy.
Under decompression state, melting moving parts can reduce smelting temperature effectively, saves resource. Simultaneously in order to keep the pressure in well heater, well heater needs to pour into a certain amount of rare gas element while Exhaust Gas, rare gas element first directly leads in molten metal, form bubble, drive the impurity in molten metal to move up, jointly discharge with gas, remove impurity, rare gas element forces the obnoxious flavour produced in fusion process to discharge thereupon in addition, and the gas preventing oxygen etc. to have oxidizing property enters the molten liquid in oxidized metal in well heater.
Moving parts is had active effect by three kinds of fining modifiers, but have some limitations when being used alone, Metamorphism treatment is made as added separately Sr, the tendency aggravation of alloy air-breathing, reduce the compactness of alloy, easily form serious columanar structure, cause mechanical property to decline on the contrary, rare earth is easily oxidized, and the modification effect maintenance time is short; And the anti-decay property of Al-5Ti-B fining agent still can not be satisfactory, and it be subject to poisoning of Zr atom and lose the ability of crystal grain thinning, its advantage separately cannot be given full play to. And respective advantage while triplicity is used in the defect overcoming and itself having, can be given full play to. From form, relative to single use fining modifier, use three kinds of fining modifiers can strengthen the tensile strength of moving parts, yield strength, elongation and Brinell hardness simultaneously, wherein in table data be add after fining modifier with do not add fining modifier after moving parts comparing in various performance index, use the tensile strength of the moving parts of three kinds of fining modifiers to add 8.126% simultaneously, yield strength adds 7.237%, elongation add 22.0% and Brinell hardness add 11.594%.
Melted pouring metal melt leaves standstill 3h to being preheated in the crucible of about 300 DEG C when 100MPa, the ingot casting forming short texture in metal liquid process of setting can be prevented, thus affect the intensity of moving parts sheet material, be conducive to being formed the ingot casting of dense structure simultaneously when high pressure, strengthen the intensity of moving parts.
Moving parts at the vibrating amplitude ultrasonic vibration stretch by calendering, the frictional force being subject in the operation of rolling can be reduced, thus reduce frictional force to the impact of moving parts plate surface, cold rolling relative to static state, the cold rolling moving parts surface of ultrasonic vibration is more smooth, is conducive to carrying out the operation of next step.
Mixed powder C and V is evenly applied in the surface of moving parts sheet material, use crossing current continuous wave Cq laser apparatus that moving parts sheet material is carried out laser treatment modification, while effectively making moving parts plate surface form nano level impression, mixed powder C and V melting are covered in the surface of moving parts sheet material, moving parts plate surface forms nano level pit, increase the surface-area of moving parts sheet material, the octadecyl trichlorosilane alkane solution of next step that simultaneously makes improving frictional force more easily enters moving parts plate surface, the microstructure of different morphologies is formed on moving parts surface, then the silane film of anticorrosion antiwear performance is possessed in self-assembly on the surface, thus change the surface properties of moving parts sheet material, and the C-V overlay film that moving parts plate surface is formed can improve moving parts sheet material antioxidant property at high temperature effectively, change the surface properties of moving parts sheet material.
In order to measure the corrosion resisting property of moving parts Surface Creation rete in salts solution, Tafel curve and electrochemical impedance spectroscopy is adopted to evaluate the antiseptic property of film, before carrying out electro-chemical test, all samples all soaks for some time in NaCl solution, electrochemical impedance spectroscopy and plan curve are measured after open circuit point position (OCP) is stable, obtain the corrosion potential (E of moving parts sheet materialcorr) and corrosion electric current density (Icorr) numerical value, it is considered that the tendency of the more high sample etches of corrosion potential is more little, and the corrosion speed of the more little expression sample of corrosion electric current density is more little, and corrosion resisting property is more good. Measure the corrosion potential (E of the moving parts sheet material obtainedcorr) it is-627.1mV, the corrosion electric current density (I of moving parts sheet materialcorr) it is 1.298 �� Acm-2, and untreated moving parts is-1057mV, the corrosion electric current density (I of undressed moving partscorr) it is 4.303 �� Acm-2, it can be seen that the moving parts sheet material corrosion resistance of the present invention promotes to some extent compared to untreated moving parts.
Embodiment four
The anticorrosive lathe of novel high-strength, comprise lathe bed be arranged on this lathe bed and can relative lathe bed motion moving parts, described moving parts comprises Mg0.3% by weight percentage, Si2.5%, Cu4.5%, Mn0.25%, Fe0.2%, Zr0.2%, Er0.2%, Cr0.01%, Ni0.01%, Ti0.1%, Al surplus.
The anticorrosive lathe preparation method of novel high-strength, described moving parts is be made up of following step:
(1) process furnace used in preheating melting at 340 DEG C and pure aluminium 1��2h, (2) pure aluminium after preheating under a reduced pressure smelting temperature be that the process furnace of 750 DEG C adds silicon single crystal particle after fusing completely, aluminum bronze intermediate alloy is added after silicon single crystal particles fuse, aluminium manganese master alloy, aluminium chromium master alloy, aluminium nickel master alloy, ferro-aluminum master alloy, aluminium zirconium hardener and a small amount of rare earth element er, and be incubated for some time and melt completely to master alloy, after fully stirring, process furnace is heated up, add aluminium titanium master alloy to melt completely to aluminium titanium master alloy, it is cooled to 750 DEG C, take off slag, add pure magnesium, 30��40min it is incubated when vacuum, (4) adding Al-5Ti-B, Al-lOSr and RE tri-kinds of metal fining modifiers, the weight percent ratio that three adds is 8:1:3, (5) add refining agent fully to react, degasification, slagging-off, (6) melted pouring metal melt leaves standstill 3.5h to being preheated in the crucible of about 300 DEG C when 100MPa, forms ingot casting, (7) described ingot casting carries out the homogenizing annealing of 12 hours in 550 DEG C when after cutting into suitable dimension, and stove is chilled to room temperature, (8) described ingot casting is incubated 3 hours after being warming up to 420 DEG C, carries out the hot rolling of five passages, is incubated half an hour at 530 DEG C after each passage hot rolling is complete, (9) the cold rolling of three passages is carried out after hot rolling, aluminium alloy one end is relatively fixed and is connected ultrasonic vibration apparatus, the other end enters in milling train, exciting frequency is 16kHz, aluminium alloy ultrasonic vibration is stretched by calendering, after cold rolling, alloy is carried out at 240 DEG C the anneal of 2��3 hours, obtains certain thickness aluminum alloy plate materials, (10) aluminum alloy plate materials is carried out at 540 DEG C the solution treatment of half an hour, then shrend, (11) aluminum alloy plate materials carries out the artificial aging of 5 hours at 180 DEG C, (12) mixed powder C and V is evenly applied in the surface of aluminum alloy plate materials, use crossing current continuous wave Cq laser apparatus that aluminum alloy plate materials is carried out laser treatment modification, while making aluminum alloy sheet material surface form nano level impression, mixed powder C and V melting are covered in the surface of aluminum alloy plate materials, treating processes use argon gas protect, its laser process parameter area is: laser power 2.3kw, scanning speed 19mn/s, beam spot diameter, is 4mm. (13) configuration hydrochloric acid volume and deionized water volume ratio are the hydrochloric acid soln of 2:1, take ethanol as the octadecyl trichlorosilane alkane solution of solute configuration 5mM, the aluminium alloy obtained is put into hydrochloric acid soln and processes 2min, by a large amount of deionized water rinsing aluminum alloy surface to remove unnecessary hydrochloric acid after processing, being positioned over by sample in octadecyl trichlorosilane alkane solution subsequently and soak 12h, the sample of preparation is dry 30min at 80 DEG C, (14) type is moulded in punching press.
The tensile strength of the moving parts sheet material made, yield strength, elongation and Brinell hardness be respectively 412.3MPa, 311.6MPa, 21%, 110HB. The ratio of each element weight percent of Reasonable adjustment so that form the Mg keeping maximum ageing strengthening ability in moving parts2Si phase, increases its unit elongation while strengthening moving parts intensity. Add the Cu element of suitable proportion, reduce natural aging to the disadvantageous effect of material property, form Mg more tiny, more2Si phase (acicular beta " phase), after avoiding adding Cu element, reduce moving parts corrosion stability simultaneously. Add trace Mn and Cr, disperse phase can be produced, suppress alloy recrystallization, it is to increase alloy strength, increase alloy anti intercrystalline corrosion ability, improve alloy property. Appropriate rare earth element adds in moving parts, the gas in fusion-casting process and detrimental impurity, increase mobility, crystal grain thinning, acceleration ag(e)ing process can be reduced or eliminated, and appropriate rare earth element and other elements cooperatively interact and can effectively improve mechanical property and the corrosive nature of alloy.
Under decompression state, melting moving parts can reduce smelting temperature effectively, saves resource. Simultaneously in order to keep the pressure in well heater, well heater needs to pour into a certain amount of rare gas element while Exhaust Gas, rare gas element first directly leads in molten metal, form bubble, drive the impurity in molten metal to move up, jointly discharge with gas, remove impurity, rare gas element forces the obnoxious flavour produced in fusion process to discharge thereupon in addition, and the gas preventing oxygen etc. to have oxidizing property enters the molten liquid in oxidized metal in well heater.
Moving parts is had active effect by three kinds of fining modifiers, but have some limitations when being used alone, Metamorphism treatment is made as added separately Sr, the tendency aggravation of alloy air-breathing, reduce the compactness of alloy, easily form serious columanar structure, cause mechanical property to decline on the contrary, rare earth is easily oxidized, and the modification effect maintenance time is short; And the anti-decay property of Al-5Ti-B fining agent still can not be satisfactory, and it be subject to poisoning of Zr atom and lose the ability of crystal grain thinning, its advantage separately cannot be given full play to. And respective advantage while triplicity is used in the defect overcoming and itself having, can be given full play to. From form, relative to single use fining modifier, use three kinds of fining modifiers can strengthen the tensile strength of moving parts, yield strength, elongation and Brinell hardness simultaneously, wherein in table data be add after fining modifier with do not add fining modifier after moving parts comparing in various performance index, use the tensile strength of the moving parts of three kinds of fining modifiers to add 6.092% simultaneously, yield strength adds 5.124%, elongation add 15.0% and Brinell hardness add 8.067%.
Melted pouring metal melt leaves standstill 3.5h to being preheated in the crucible of about 300 DEG C when 100MPa, the ingot casting forming short texture in metal liquid process of setting can be prevented, thus affect the intensity of moving parts sheet material, be conducive to being formed the ingot casting of dense structure simultaneously when high pressure, strengthen the intensity of moving parts.
Moving parts at the vibrating amplitude ultrasonic vibration stretch by calendering, the frictional force being subject in the operation of rolling can be reduced, thus reduce frictional force to the impact of moving parts plate surface, cold rolling relative to static state, the cold rolling moving parts surface of ultrasonic vibration is more smooth, is conducive to carrying out the operation of next step.
Mixed powder C and V is evenly applied in the surface of moving parts sheet material, use crossing current continuous wave Cq laser apparatus that moving parts sheet material is carried out laser treatment modification, while effectively making moving parts plate surface form nano level impression, mixed powder C and V melting are covered in the surface of moving parts sheet material, moving parts plate surface forms nano level pit, increase the surface-area of moving parts sheet material, the octadecyl trichlorosilane alkane solution of next step that simultaneously makes improving frictional force more easily enters moving parts plate surface, the microstructure of different morphologies is formed on moving parts surface, then the silane film of anticorrosion antiwear performance is possessed in self-assembly on the surface, thus change the surface properties of moving parts sheet material, and the C-V overlay film that moving parts plate surface is formed can improve moving parts sheet material antioxidant property at high temperature effectively, change the surface properties of moving parts sheet material.
In order to measure the corrosion resisting property of moving parts Surface Creation rete in salts solution, Tafel curve and electrochemical impedance spectroscopy is adopted to evaluate the antiseptic property of film, before carrying out electro-chemical test, all samples all soaks for some time in NaCl solution, electrochemical impedance spectroscopy and plan curve are measured after open circuit point position (OCP) is stable, obtain the corrosion potential (E of moving parts sheet materialcorr) and corrosion electric current density (Icorr) numerical value, it is considered that the tendency of the more high sample etches of corrosion potential is more little, and the corrosion speed of the more little expression sample of corrosion electric current density is more little, and corrosion resisting property is more good. Measure the corrosion potential (E of the moving parts sheet material obtainedcorr) it is-603.2mV, the corrosion electric current density (I of moving parts sheet materialcorr) it is 1.389 �� Acm-2, and untreated moving parts is-1057mV, the corrosion electric current density (I of undressed moving partscorr) it is 4.303 �� Acm-2, it can be seen that the moving parts sheet material corrosion resistance of the present invention promotes to some extent compared to untreated moving parts.
Embodiment five
The anticorrosive lathe of novel high-strength, comprise lathe bed be arranged on this lathe bed and can relative lathe bed motion moving parts, described moving parts comprises Mg0.5% by weight percentage, Si2.0��3.5%, Cu5.0%, Mn0.25%, Fe0.3%, Zr0.4%, Er0.4%, Cr0.015%, Ni0.015%, Ti0.015%, Al surplus.
The anticorrosive lathe preparation method of novel high-strength, described moving parts is be made up of following step:
(1) process furnace used in preheating melting at 350 DEG C and pure aluminium 1��2h, (2) pure aluminium after preheating under a reduced pressure smelting temperature be that the process furnace of 750 DEG C adds silicon single crystal particle after fusing completely, aluminum bronze intermediate alloy is added after silicon single crystal particles fuse, aluminium manganese master alloy, aluminium chromium master alloy, aluminium nickel master alloy, ferro-aluminum master alloy, aluminium zirconium hardener and a small amount of rare earth element er, and be incubated for some time and melt completely to master alloy, after fully stirring, process furnace is heated up, add aluminium titanium master alloy to melt completely to aluminium titanium master alloy, it is cooled to 750 DEG C, take off slag, add pure magnesium, 30��40min it is incubated when vacuum, (4) adding Al-5Ti-B, Al-lOSr and RE tri-kinds of metal fining modifiers, the weight percent ratio that three adds is 8:1:3, (5) add refining agent fully to react, degasification, slagging-off, (6) melted pouring metal melt leaves standstill 4h to being preheated in the crucible of about 300 DEG C when 100MPa, forms ingot casting, (7) described ingot casting carries out the homogenizing annealing of 12 hours in 550 DEG C when after cutting into suitable dimension, and stove is chilled to room temperature, (8) described ingot casting is incubated 3 hours after being warming up to 420 DEG C, carries out the hot rolling of five passages, is incubated half an hour at 530 DEG C after each passage hot rolling is complete, (9) the cold rolling of three passages is carried out after hot rolling, aluminium alloy one end is relatively fixed and is connected ultrasonic vibration apparatus, the other end enters in milling train, exciting frequency is 18kHz, aluminium alloy ultrasonic vibration is stretched by calendering, after cold rolling, alloy is carried out at 240 DEG C the anneal of 2��3 hours, obtains certain thickness aluminum alloy plate materials, (10) aluminum alloy plate materials is carried out at 540 DEG C the solution treatment of half an hour, then shrend, (11) aluminum alloy plate materials carries out the artificial aging of 5 hours at 180 DEG C, (12) mixed powder C and V is evenly applied in the surface of aluminum alloy plate materials, use crossing current continuous wave Cq laser apparatus that aluminum alloy plate materials is carried out laser treatment modification, while making aluminum alloy sheet material surface form nano level impression, mixed powder C and V melting are covered in the surface of aluminum alloy plate materials, treating processes use argon gas protect, its laser process parameter area is: laser power 2.5kw, scanning speed 20mm/s, beam spot diameter, is 4mm. (13) configuration hydrochloric acid volume and deionized water volume ratio are the hydrochloric acid soln of 2:1, take ethanol as the octadecyl trichlorosilane alkane solution of solute configuration 5mM, the aluminium alloy obtained is put into hydrochloric acid soln and processes 2min, by a large amount of deionized water rinsing aluminum alloy surface to remove unnecessary hydrochloric acid after processing, being positioned over by sample in octadecyl trichlorosilane alkane solution subsequently and soak 12h, the sample of preparation is dry 30min at 80 DEG C, (14) type is moulded in punching press.
The tensile strength of the moving parts sheet material made, yield strength, elongation and Brinell hardness be respectively 395.5MPa, 329.1MPa, 21%, 111HB. The ratio of each element weight percent of Reasonable adjustment so that form the Mg keeping maximum ageing strengthening ability in moving parts2Si phase, increases its unit elongation while strengthening moving parts intensity. Add the Cu element of suitable proportion, reduce natural aging to the disadvantageous effect of material property, form Mg more tiny, more2Si phase (acicular beta " phase), after avoiding adding Cu element, reduce moving parts corrosion stability simultaneously. Add trace Mn and Cr, disperse phase can be produced, suppress alloy recrystallization, it is to increase alloy strength, increase alloy anti intercrystalline corrosion ability, improve alloy property. Appropriate rare earth element adds in moving parts, the gas in fusion-casting process and detrimental impurity, increase mobility, crystal grain thinning, acceleration ag(e)ing process can be reduced or eliminated, and appropriate rare earth element and other elements cooperatively interact and can effectively improve mechanical property and the corrosive nature of alloy.
Under decompression state, melting moving parts can reduce smelting temperature effectively, saves resource. Simultaneously in order to keep the pressure in well heater, well heater needs to pour into a certain amount of rare gas element while Exhaust Gas, rare gas element first directly leads in molten metal, form bubble, drive the impurity in molten metal to move up, jointly discharge with gas, remove impurity, rare gas element forces the obnoxious flavour produced in fusion process to discharge thereupon in addition, and the gas preventing oxygen etc. to have oxidizing property enters the molten liquid in oxidized metal in well heater.
Moving parts is had active effect by three kinds of fining modifiers, but have some limitations when being used alone, Metamorphism treatment is made as added separately Sr, the tendency aggravation of alloy air-breathing, reduce the compactness of alloy, easily form serious columanar structure, cause mechanical property to decline on the contrary, rare earth is easily oxidized, and the modification effect maintenance time is short; And the anti-decay property of Al-5Ti-B fining agent still can not be satisfactory, and it be subject to poisoning of Zr atom and lose the ability of crystal grain thinning, its advantage separately cannot be given full play to. And respective advantage while triplicity is used in the defect overcoming and itself having, can be given full play to. From form, relative to single use fining modifier, use three kinds of fining modifiers can strengthen the tensile strength of moving parts, yield strength, elongation and Brinell hardness simultaneously, wherein in table data be add after fining modifier with do not add fining modifier after moving parts comparing in various performance index, use the tensile strength of the moving parts of three kinds of fining modifiers to increase by 8.126% simultaneously, yield strength increases by 7.237%, and elongation increase by 22.0%% and Brinell hardness add 11.594%.
Melted pouring metal melt leaves standstill 4h to being preheated in the crucible of about 300 DEG C when 100MPa, the ingot casting forming short texture in metal liquid process of setting can be prevented, thus affect the intensity of moving parts sheet material, be conducive to being formed the ingot casting of dense structure simultaneously when high pressure, strengthen the intensity of moving parts.
Moving parts at the vibrating amplitude ultrasonic vibration stretch by calendering, the frictional force being subject in the operation of rolling can be reduced, thus reduce frictional force to the impact of moving parts plate surface, cold rolling relative to static state, the cold rolling moving parts surface of ultrasonic vibration is more smooth, is conducive to carrying out the operation of next step.
Mixed powder C and V is evenly applied in the surface of moving parts sheet material, use crossing current continuous wave Cq laser apparatus that moving parts sheet material is carried out laser treatment modification, while effectively making moving parts plate surface form nano level impression, mixed powder C and V melting are covered in the surface of moving parts sheet material, moving parts plate surface forms nano level pit, increase the surface-area of moving parts sheet material, the octadecyl trichlorosilane alkane solution of next step that simultaneously makes improving frictional force more easily enters moving parts plate surface, the microstructure of different morphologies is formed on moving parts surface, then the silane film of anticorrosion antiwear performance is possessed in self-assembly on the surface, thus change the surface properties of moving parts sheet material, and the C-V overlay film that moving parts plate surface is formed can improve moving parts sheet material antioxidant property at high temperature effectively, change the surface properties of moving parts sheet material.
In order to measure the corrosion resisting property of moving parts Surface Creation rete in salts solution, Tafel curve and electrochemical impedance spectroscopy is adopted to evaluate the antiseptic property of film, before carrying out electro-chemical test, all samples all soaks for some time in NaCl solution, electrochemical impedance spectroscopy and plan curve are measured after open circuit point position (OCP) is stable, obtain the corrosion potential (E of moving parts sheet materialcorr) and corrosion electric current density (Icorr) numerical value, it is considered that the tendency of the more high sample etches of corrosion potential is more little, and the corrosion speed of the more little expression sample of corrosion electric current density is more little, and corrosion resisting property is more good. Measure the corrosion potential (E of the moving parts sheet material obtainedcorr) it is-541.6mV, the corrosion electric current density (I of moving parts sheet materialcorr) it is 1.385 �� Acm-2, and untreated moving parts is-1057mV, the corrosion electric current density (I of undressed moving partscorr) it is 4.303 �� Acm-2, it can be seen that the moving parts sheet material corrosion resistance of the present invention promotes to some extent compared to untreated moving parts.
Finally should be noted that; above embodiment is only in order to illustrate the technical scheme of the present invention; but not limiting the scope of the invention; although having done to explain to the present invention with reference to better embodiment; it will be understood by those within the art that; the technical scheme of the present invention can be modified or equivalent replacement, and not depart from essence and the scope of technical solution of the present invention.
Claims (2)
1. the anticorrosive lathe of novel high-strength, it is characterised in that, comprise lathe bed be arranged on this lathe bed and can relative lathe bed motion moving parts, described moving parts comprises Mg0.2%, Si2.0%, Cu4.0% by weight percentage, Mn0.2%, Fe0.2%, Zr0.1%, Er0.1%, Cr0.01%, Ni0.01%, Ti0.1%, Al surplus.
2. the anticorrosive lathe of novel high-strength according to claim 1, it is characterised in that, described moving parts is be made up of following step:
(1) process furnace used in preheating melting at 300 DEG C and pure aluminium 1��2h, (2) pure aluminium after preheating under a reduced pressure smelting temperature be that the process furnace of 750 DEG C adds silicon single crystal particle after fusing completely, aluminum bronze intermediate alloy is added after silicon single crystal particles fuse, aluminium manganese master alloy, aluminium chromium master alloy, aluminium nickel master alloy, ferro-aluminum master alloy, aluminium zirconium hardener and a small amount of rare earth element er, and be incubated for some time and melt completely to master alloy, after fully stirring, process furnace is heated up, add aluminium titanium master alloy to melt completely to aluminium titanium master alloy, it is cooled to 750 DEG C, take off slag, add pure magnesium, 30��40min it is incubated when vacuum, (4) adding Al-5Ti-B, Al-lOSr and RE tri-kinds of metal fining modifiers, the weight percent ratio that three adds is 8:1:3, (5) add refining agent fully to react, degasification, slagging-off, (6) melted pouring metal melt leaves standstill 2h to being preheated in the crucible of about 300 DEG C when 100MPa, forms ingot casting, (7) described ingot casting carries out the homogenizing annealing of 12 hours in 550 DEG C when after cutting into suitable dimension, and stove is chilled to room temperature, (8) described ingot casting is incubated 3 hours after being warming up to 420 DEG C, carries out the hot rolling of five passages, is incubated half an hour at 530 DEG C after each passage hot rolling is complete, (9) the cold rolling of three passages is carried out after hot rolling, aluminium alloy one end is relatively fixed and is connected ultrasonic vibration apparatus, the other end enters in milling train, exciting frequency is 12kHz, aluminium alloy ultrasonic vibration is stretched by calendering, after cold rolling, alloy is carried out at 240 DEG C the anneal of 2 hours, obtains certain thickness aluminum alloy plate materials, (10) aluminum alloy plate materials is carried out at 540 DEG C the solution treatment of half an hour, then shrend, (11) aluminum alloy plate materials carries out the artificial aging of 5 hours at 180 DEG C, (12) mixed powder C and V is evenly applied in the surface of aluminum alloy plate materials, use crossing current continuous wave Cq laser apparatus that aluminum alloy plate materials is carried out laser treatment modification, while making aluminum alloy sheet material surface form nano level impression, mixed powder C and V melting are covered in the surface of aluminum alloy plate materials, treating processes use argon gas protect, its laser process parameter area is: laser power 1.7kw, scanning speed 13mn/s, beam spot diameter, is 4mm. (13) configuration hydrochloric acid volume and deionized water volume ratio are the hydrochloric acid soln of 2:1, take ethanol as the octadecyl trichlorosilane alkane solution of solute configuration 5mM, the aluminium alloy obtained is put into hydrochloric acid soln and processes 2min, by a large amount of deionized water rinsing aluminum alloy surface to remove unnecessary hydrochloric acid after processing, being positioned over by sample in octadecyl trichlorosilane alkane solution subsequently and soak 12h, the sample of preparation is dry 30min at 80 DEG C, (14) type is moulded in punching press.
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