CN105623014B - A kind of Rubber Used in Tire with Low Rolling Resistance and its synthetic method of super-high wear-resistant performance - Google Patents

A kind of Rubber Used in Tire with Low Rolling Resistance and its synthetic method of super-high wear-resistant performance Download PDF

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Publication number
CN105623014B
CN105623014B CN201610009302.4A CN201610009302A CN105623014B CN 105623014 B CN105623014 B CN 105623014B CN 201610009302 A CN201610009302 A CN 201610009302A CN 105623014 B CN105623014 B CN 105623014B
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rubber
tire
butadiene
rolling resistance
oil
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CN105623014A (en
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杨银明
谢晓朋
孙开华
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Kenda Rubber Industrial Co Ltd
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Kenda Rubber Industrial Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • C08L9/06Copolymers with styrene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/016Additives defined by their aspect ratio
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/80Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
    • Y02T10/86Optimisation of rolling resistance, e.g. weight reduction 

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Tires In General (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The present invention provides a kind of Rubber Used in Tire with Low Rolling Resistance of super-high wear-resistant performance, comprising:Low temperature breast gathers oil-filled butadiene-styrene rubber SBR1723, low temperature breast gathers oil-filled butadiene-styrene rubber SBR1739, butadiene rubber BR9000, fine intermediate super abrasion furnace black high structure, high-dispersion white carbon black, coumarone indene resin COUMARONE RESINCY CR1 tackifying resins, GOYENCHEM GR80 tackifying resins, age resistor, vulcanizing agent, coupling agent X 50S, activating agent, accelerator.The Rubber Used in Tire with Low Rolling Resistance of the super-high wear-resistant performance of the present invention is at rolling resistance, wet earth-grasping force, ice and snow earth-grasping force, wear-resistant aspect better than in conventional tyre.Tire made of the present invention has preferable wet earth-grasping force, improves wetland driving safety coefficient, while has the abrasion resistance of superelevation, and high speed performance is outstanding, improves tire synthesis performance.

Description

A kind of Rubber Used in Tire with Low Rolling Resistance and its synthetic method of super-high wear-resistant performance
Technical field
The present invention relates to rubber field, and in particular to a kind of low rolling resistance tyre tread rubber of super-high wear-resistant performance Material.
Background technology
Automobile can produce various running resistances in the process of moving, wherein 80% is air drag, remaining is 20% to roll Resistance.It data show, the CO discharged at present during tire frictional heat2The greenhouse gas of global fossil fuel release is occupied The 3% of body;Automobile fuel consumption has quite a few to be used to overcome tire frictional resistance.The data of EU Committee show, automotive wheels Energy consumption needed for tire rolling resistance accounts for 20% of complete-vehicle oil consumption or so.In other words, it is just once complete equivalent to often plus five oil It is to add for tire.According to surveying and determination, tire drag often reduces by 7%, vehicle fuel consumption is reduced by 1%, while also may be used So that CO is greatly reduced2Discharge capacity, if using the small tire of rolling resistance, under steam pin step on the degree of gas also with Reduction, also imply that saving oil consumption.Therefore, the overall energy consumption of vehicle is reduced so as to reach by reducing tire drag To fuel-efficient purpose.
Common low rolling resistance tire, wet-sliding resistant performance, anti-wear performance etc. are but sacrificed while reduction rolling resistance itself, So people are studying the relation between rolling resistance (RR), anti-slippery (WSR), anti-wear performance (WR) this three always.Due to The self performance of this three, it is impossible to while improved, that is, will be while a certain or two kinds of performances are sacrificed The improvement of another performance can be obtained, this three has the relation mutually restricted.The influence of tire drag is special by material Property, the factors such as tire construction, tire quality and use condition influence, some of which factor influences each other again, simple drop Low tire drag is not to be difficult, but generally to sacrifice some performances of tire, particularly wet-sliding resistant performance.And from peace Full angle sets out, and tire should keep certain wet-sliding resistant performance, so selection material and Design of Tire Structure are to reduce tire The important channel of rolling resistance.Common low rolling resistance tread rubber, although there is low-rolling-resistance, there is sizing material intolerant to Mill, the shortcomings of wet-sliding resistant performance is poor, low-rolling-resistance is invented, while keep the tire of good wearability and wet-sliding resistant performance Face glue formula has great significance for reducing tire drag.
The content of the invention
It is an object of the invention to provide a kind of low rolling resistance tyre tread mix of super-high wear-resistant performance, its anti-wear performance By force, excessively curved resistivity is stronger, and rolling resistance is small, while also has preferably wet earth-grasping force, ice-snow field earth-grasping force, it is possible to increase wetland Driving safety coefficient.
To achieve the above object, technical scheme provided by the invention is a kind of low-rolling-resistance wheel of super-high wear-resistant performance Tire sizing material, by weight percentage, the Rubber Used in Tire with Low Rolling Resistance of the super-high wear-resistant performance include:Low temperature breast gathers oil-filled fourth Benzene glue SBR1723 36~40%, low temperature newborn poly- oil-filled butadiene-styrene rubber SBR1739 7~11%, butadiene rubber BR9000 7~ 11%th, fine intermediate super abrasion furnace black high structure 16~21%, high-dispersion white carbon black 16~21%, coumarone indene resin COUMARONE RESINCY-CR1 tackifying resins 1~4%, GOYENCHEM-GR80 tackifying resins 2~5%, age resistor 1~3%, vulcanizing agent 0.5 ~0.8%, coupling agent X-50S 2~5%, activating agent 1~3%, accelerator 0.5~1.5%.
Wherein, the poly- oil-filled butadiene-styrene rubber SBR1723 combinated styrene contents 22.5~24.5% of low temperature breast, oil content 25.3~ 29.3%.
Wherein, the poly- oil-filled butadiene-styrene rubber SBR1739 combinated styrene contents 38.5~41.5% of low temperature breast, oil content 25.3~ 29.3%.
Wherein, the butadiene rubber BR9000 is high-cis BR, cis-content 96~98%.
Wherein, the ratio of butadiene rubber and the oil-extended styrene buadiene rubber total amount is 1: 6~1: 7.Under this proportionate relationship, glue Material can have high abrasion resistance under the premise of superior mechanical performance is kept.
Wherein, the ratio of the oil-extended styrene buadiene rubber SBR1739 and SBR1723 can kept between 1: 5~1: 6 The earth-grasping force performance of sizing material is improved on the premise of superior mechanical performance.
Wherein, the specific surface area of the fine intermediate super abrasion furnace black high structure is 111~121m2/ g, it has very high benefit Epistasis energy, make the anti-wear performance of sizing material excellent.
Wherein, the high-dispersion white carbon black specific surface area is 130~400m2/ g, it can greatly reduce rolling resistance.
Wherein, fine intermediate super abrasion furnace black high structure and the white carbon ratio is 1: 1~1: 2, can be made in sizing material proportioning Wear-resisting and rolling resistance Coordination Equilibrium.
The coumarone indene resin COUMARONE RESINCY-CR1 tackifying resins main component is being total to for benzofuran and indenes Polymers, for the product of catalytic polymerization after kerosene distillate processing, it act as effectively improving earth-grasping force.
Soften tackifier GOYENCHEM-GR80 tackifying resins mainly using rosin and hydrogenated rosin fat as basis Adhesive, contact adhesive and rubber tackifier, it act as improving sizing material joint viscosity and sizing material transaction capabilities.
Fine intermediate super abrasion furnace black high structure and new modified tackifying resin are used in conjunction with that Mechanical Properties of Products can be greatly promoted, Improved in mechanical properties.
Silane coupler X-50S is combined with rubber greatly improves stress at definite elongation, tensile strength, dynamic modulus, wearability Can, while acted on white carbon, low rolling resistance, low-heat-generation, optimal between good earth-catching property and high-wear resistance can be obtained Balance.
Two kinds of low temperature breasts gather oil-filled butadiene-styrene rubber, butadiene rubber, fine intermediate super abrasion furnace black high structure, high-dispersion white carbon black, thickening Resin, silane coupler X-50S are combined produce special viscoelastic body rubber together, not only make rubber is anti-slippery can be lifted, and And greatly improve the anti-wear performance of sizing material.
The present invention also provides a kind of synthetic method of the low rolling resistance tyre tread mix of super-high wear-resistant performance, the conjunction It is as follows into method:
The first step:Put into low temperature breast and gather oil-filled butadiene-styrene rubber 1723, the poly- oil-filled butadiene-styrene rubber 1739 of low temperature breast, butadiene rubber BR9000, coupling agent, high-dispersion white carbon black, the medium super abrasion furnace black of 75% amount, it is kneaded 280~320 seconds, melting temperature 140~ 148 DEG C, 0.35~0.60Mpa of pressure;
Second step:Slice passes through the bosh type of cooling:Fan coolling 8H (hour), natural cooling 16H, air-conditioning cooling 2H;
3rd step:Put into film, remaining 25% medium super abrasion furnace black cooled down, and age resistor, activating agent, thickening Resin, it is kneaded 90~110 seconds, 145~155 DEG C of melting temperature, 0.45~0.60Mpa of pressure;
4th step:Slice passes through bosh, the type of cooling:Fan coolling 8H, natural cooling 16H, air-conditioning cooling 2H;
5th step:Input cooled down film, vulcanizing agent, accelerator be kneaded 80~100 seconds, 95~115 DEG C of melting temperature, pressure 0.45~0.59Mpa of power;
6th step:Slice passes through bosh, the type of cooling:Fan coolling 8H, natural cooling 16H, air-conditioning cooling 2H;
7th step:Film will have been cooled down and passed through extrusion mechanism into tire tread.
Medium super abrasion furnace black must be kneaded input at twice, for the first time with for the second time respectively put into 75%, 25%, be so for Prevent medium super abrasion furnace black once put into it is excessive cause to heat up it is too fast, cause in advance dumping mixing time it is inadequate.
It should ensure that coupling agent is kneaded input in first time, it is ensured that coupling agent fully reacts with white carbon, at 140~145 DEG C Keep being kneaded 100-200S, it is fully reacted with white carbon, blanking temperature can not be higher than 155 DEG C, prevent incipient scorch.
The present invention is with the poly- oil-extended styrene buadiene rubber of environmentally friendly breast, new oil-extended styrene buadiene rubber, the medium super abrasion furnace black of containing intermingle with ancient horse Under the participation of grand resin COUMARONE RESINCY-CR1 tackifying resins and softening tackifier GOYENCHEM-GR80 tackifying resins Reaction completely, produces special viscoelastic body, not only ensure that white carbon is formulated original characteristic, and it is wear-resisting more preferably.
The present invention also improves using special preventing aging system, vulcanizing system to formula main body, lifts the property of each side Energy.
The Rubber Used in Tire with Low Rolling Resistance of the super-high wear-resistant performance of the present invention grabs ground in rolling resistance, wet earth-grasping force, ice and snow Power, wear-resistant aspect are better than in conventional tyre.Tire made of the present invention has preferable wet earth-grasping force, improves wetland traveling Safety coefficient, while there is the abrasion resistance of superelevation, high speed performance is outstanding, improves tire synthesis performance.
Embodiment
With reference to specific embodiment, the present invention is expanded on further.It should be understood that these embodiments are merely to illustrate the present invention Rather than limitation the scope of the present invention.In addition, it is to be understood that after present disclosure has been read, those skilled in the art can To be made various changes or modifications to the present invention, these equivalent form of values equally fall within limited range of the present invention.
Embodiment 1
Starting components:95.94 parts of low temperature breasts gather oil-filled butadiene-styrene rubber SBR1723,17.5 parts of low temperature breasts gather oil-filled butadiene-styrene rubber SBR1739,17.5 parts of butadiene rubber BR9000,40 parts of N234 carbon blacks, 40 parts of high-dispersion white carbon blacks, 3 parts of coumarone indene resins COUMARONE RESINCY-CR1 tackifying resins, 6 parts of softening tackifier GOYENCHEM-GR80 tackifying resins, 4 parts of age resistor (2.5 parts of 6PPD, 1.5 part 3100), 2 parts of vulcanizing agents, 6.4 parts of coupling agent X-50S, 3.5 parts of activating agents (2.5 parts of ZNO, 1 part of SA), 2.6 parts of accelerator (2.15 parts of NS, 0.45 part of DPG).
Preparation process:(this process is carried out in 270L banburies)
The first step:Put into low temperature breast and gather oil-filled butadiene-styrene rubber 1723, the poly- oil-filled butadiene-styrene rubber 1739 of low temperature breast, butadiene rubber BR9000, N234 carbon black (75%), white carbon, coupling agent, it is kneaded 280-320 seconds, 140-148 DEG C of melting temperature, pressure 0.35- 0.60Mpa。
Second step:Slice passes through the bosh type of cooling:Fan coolling 8H, natural cooling 16H, air-conditioning cooling 2H.
3rd step:Film, remaining 25%N234 carbon blacks and age resistor, activating agent, the tackifying resin cooled down is put into mix Refine 90-110 seconds, 145-155 DEG C of melting temperature, pressure 0.45-0.60Mpa.
4th step:Slice passes through the bosh type of cooling:Fan coolling 8H, natural cooling 16H, air-conditioning cooling 2H.
5th step:Input has cooled down film, vulcanizing agent, accelerator mixing 80-100 seconds, 95-115 DEG C of melting temperature, pressure 0.45-0.59Mpa。
6th step:Slice passes through the bosh type of cooling:Fan coolling 8H, natural cooling 16H, air-conditioning cooling 2H.
7th step:Film will have been cooled down and passed through extrusion mechanism into tyre surface.
Very-high performance tyre stock is derived from, relevant parameter is shown in Table 1, and final tire product can arrive 260Km/h at a high speed, roll Dynamic resistance can arrive A levels.
Embodiment 2
Starting components:88.44 parts of low temperature breasts gather oil-filled butadiene-styrene rubber SBR1723,25 parts of low temperature breasts gather oil-filled butadiene-styrene rubber SBR1739,17.5 parts of butadiene rubber BR9000,44 parts of N234 carbon blacks, 44 parts of high-dispersion white carbon blacks, 6 parts of coumarone indene resins COUMARONE RESINCY-CR1 tackifying resins, 8 parts of softening tackifier GOYENCHEM-GR80 tackifying resins, 5 parts of age resistor (2.5 parts of 6PPD, 2.5 part 3100), 2 parts of vulcanizing agents, 7.4 parts of coupling agent X-50S, 4.5 parts of activating agents (2.5 parts of ZNO, 2 parts of SA), 2.6 parts of accelerator (2.15 parts of NS, 0.45 part of DPG).
Synthetic method is the same as embodiment 1.
Very-high performance tyre stock is derived from, relevant parameter is shown in Table 1, and final tire product can arrive 255Km/h at a high speed, roll Dynamic resistance can arrive A levels.
The embodiment tyre stock the key technical indexes of table 1
As seen from Table 1, the Rubber Used in Tire with Low Rolling Resistance of super-high wear-resistant performance of the invention in rolling resistance, wet grab ground Power, ice and snow earth-grasping force, wear-resistant aspect are better than in conventional tyre.
The technical indicator of tire made of the embodiment prepared by sizing material is shown in Table 2.
The tire the key technical indexes of table 2
Project Embodiment 1 Embodiment 2 Common low rolling resistance tyre Conventional tyre
RRC 8.56 8.82 9.30 12.10
High speed performance 260Km/h 255Km/h 250Km/h 222Km/h
Endurance quality 80000Km 80000Km 75000Km 60000Km
Note:RRC refers to coefficient of rolling resistance kg/t
Tire made of the present invention has preferable wet earth-grasping force, improves wetland driving safety coefficient, while have superelevation Abrasion resistance, high speed performance is outstanding, improve tire synthesis performance.
It is above the description to the embodiment of the present invention, by the foregoing description of the disclosed embodiments, makes this area special Industry technical staff can realize or using the present invention.A variety of modifications to these embodiments come to those skilled in the art Say and will be apparent, generic principles defined herein can not depart from the situation of the spirit or scope of the present invention Under, realize in other embodiments.Therefore, the present invention is not intended to be limited to the embodiments shown herein, but to accord with Close the most wide scope consistent with principles disclosed herein and features of novelty.

Claims (3)

  1. A kind of 1. Rubber Used in Tire with Low Rolling Resistance of super-high wear-resistant performance, it is characterised in that by weight percentage, the superelevation The Rubber Used in Tire with Low Rolling Resistance of anti-wear performance includes:The poly- oil-filled butadiene-styrene rubber SBR1723 36 ~ 40% of low temperature breast, low temperature breast, which gather, to be filled Oily butadiene-styrene rubber SBR1739 7 ~ 11%, butadiene rubber BR9000 7 ~ 11%, fine intermediate super abrasion furnace black high structure 16 ~ 21%, high dispersive are white Carbon black 16 ~ 21%, coumarone indene resin COUMARONE RESINCY-CR1 tackifying resins 1 ~ 4%, GOYENCHEM-GR80 tackifying resins 2 ~ 5%, age resistor 1 ~ 3%, vulcanizing agent 0.5 ~ 0.8%, coupling agent X-50S 2 ~ 5%, activating agent 1 ~ 3%, accelerator 0.5 ~ 1.5%;
    The ratio of butadiene rubber and the oil-extended styrene buadiene rubber total amount is 1:6~1:7;
    The ratio of the oil-extended styrene buadiene rubber SBR1739 and SBR1723 is 1:5~1:Between 6;
    The specific surface area of the fine intermediate super abrasion furnace black high structure is 111 ~ 121 m2/g;
    The high-dispersion white carbon black specific surface area is 130 ~ 400 m2/g;
    The ratio of the fine intermediate super abrasion furnace black high structure and high-dispersion white carbon black is 1:1~1:2.
  2. 2. the Rubber Used in Tire with Low Rolling Resistance of super-high wear-resistant performance as claimed in claim 1, it is characterised in that the low temperature breast Gather oil-filled butadiene-styrene rubber SBR1723 combinated styrene contents 22.5 ~ 24.5%, oil content 25.3 ~ 29.3%;Low temperature breast gathers oil-filled butadiene-styrene rubber SBR1739 combinated styrene contents 38.5 ~ 41.5%, oil content 25.3 ~ 29.3%.
  3. 3. the synthetic method of the Rubber Used in Tire with Low Rolling Resistance of super-high wear-resistant performance as claimed in claim 1 or 2, its feature exist In the synthetic method is as follows:
    The first step:Put into low temperature breast gather oil-filled butadiene-styrene rubber 1723, low temperature breast gather oil-filled butadiene-styrene rubber 1739, butadiene rubber BR9000, Coupling agent, high-dispersion white carbon black, the fine intermediate super abrasion furnace black high structure of 75% amount, it is kneaded 280 ~ 320 seconds, melting temperature 140 ~ 148 DEG C, 0.35 ~ 0.60Mpa of pressure;
    Second step:Slice passes through bosh, the type of cooling:Fan coolling 8H, natural cooling 16H, air-conditioning cooling 2H;
    3rd step:Film, remaining 25% medium super abrasion furnace black cooled down, and age resistor, activating agent, tackifying resin are put into, It is kneaded 90 ~ 110 seconds, 145 ~ 155 DEG C of melting temperature, 0.4 ~ 0.60Mpa of pressure;
    4th step:Slice passes through bosh, the type of cooling:Fan coolling 8H, natural cooling 16H, air-conditioning cooling 2H;
    5th step:Input cooled down film, vulcanizing agent, accelerator be kneaded 80 ~ 100 seconds, 95 ~ 115 DEG C of melting temperature, pressure 0.45 ~0.59Mpa;
    6th step:Slice passes through the bosh type of cooling:Fan coolling 8H, natural cooling 16H, air-conditioning cooling 2H;
    7th step:Film will have been cooled down and passed through extrusion mechanism into tire tread.
CN201610009302.4A 2016-01-08 2016-01-08 A kind of Rubber Used in Tire with Low Rolling Resistance and its synthetic method of super-high wear-resistant performance Active CN105623014B (en)

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CN106188701A (en) * 2016-07-14 2016-12-07 四川远星橡胶有限责任公司 It is applied to the racing-car tyre tyre surface in face, main line
CN106117671A (en) * 2016-07-14 2016-11-16 四川远星橡胶有限责任公司 It is applied to smooth tread tire tread
CN106349527A (en) * 2016-08-23 2017-01-25 贵州轮胎股份有限公司 Wear-resistant and flexure-resistant agricultural tire tread rubber and preparation method thereof
CN111057280A (en) * 2018-10-17 2020-04-24 建大橡胶(中国)有限公司 Low-hardness racing car tire rubber material and synthetic method thereof
CN114456457B (en) * 2020-11-07 2024-05-17 中国石油化工股份有限公司 Rubber composition for producing tires

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EP2366557B1 (en) * 2010-03-16 2012-05-23 Sumitomo Rubber Industries, Ltd. Tire rubber composition and pneumatic tire
CN103450523B (en) * 2012-05-31 2015-08-26 建大橡胶(中国)有限公司 Formula of a kind of environment-friendlyadhesive adhesive and preparation method thereof
CN103435873B (en) * 2013-09-02 2015-05-13 青岛中海嘉新材料有限公司 Rubber composite for car radial tire treads
CN104817740A (en) * 2015-05-13 2015-08-05 建大橡胶(中国)有限公司 High-wet-grip tire rubber composition

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