CN105622987B - Ethylene-vinyl acetate copolymer mixture foaming material with high plant source content, and manufacturing method and application thereof - Google Patents

Ethylene-vinyl acetate copolymer mixture foaming material with high plant source content, and manufacturing method and application thereof Download PDF

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CN105622987B
CN105622987B CN201510824180.XA CN201510824180A CN105622987B CN 105622987 B CN105622987 B CN 105622987B CN 201510824180 A CN201510824180 A CN 201510824180A CN 105622987 B CN105622987 B CN 105622987B
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plant source
ethylene
agent
vinyl acetate
weight
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CN105622987A (en
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杨华鸿
林建诚
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Hong Ming Eco Technology Co ltd
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Hong Ming Eco Technology Co ltd
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Abstract

The invention discloses an ethylene-vinyl acetate copolymer mixture foaming material with high plant source content, which has the water content of less than 1 percent and comprises 30-60 percent by weight of uniformly mixed modified plant source powder, 40-70 percent by weight of ethylene-vinyl acetate copolymer, 0-30 percent by weight of toughening agent, less than 2 percent by weight of bridging agent and less than 10 percent by weight of foaming agent; the modified plant source powder comprises uniformly mixed plant source powder with the water content of less than 5%, a modifier, a plasticizer, a lubricant, a coupling agent and a functional auxiliary agent; according to the invention, the moisture content of the modified plant source powder is regulated and controlled to be below 1% in the manufacturing process, so that the problems that excessive moisture and water are easily absorbed by starch, the shrinkage rate of a foamed product is too large, the product is easily deformed and has defects or the quality is unstable can be solved.

Description

The ethylene-vinyl acetate copolymer mixture foamed material of high plant source content, its system Make method and application
Technical field
The present invention relates to a kind of ethylene-vinyl acetate copolymer more particularly to a kind of ethyl vinyl acetates of high plant source content Ethylene copolymer blend.
Background technique
Ethylene-vinyl acetate copolymer (Poly ethylene-co-vinyl acetate, EVA) is light and has good Chemical stability, tackness, processability and resistance to ag(e)ing, be an excellent high molecular material, be particularly suited for use in footwear, slow The foamed products such as punching pad.But its source relies primarily on petroleum, but as petroleum-based energy gradually decreases, and how to reduce and produces this The petroleum dosage of class product is the big trend to be solved.
For raw material petroleum dosage needed for reducing ethylene-vinyl acetate copolymer, the ethene-vinyl acetate of starch is added Copolymer correlation foamed products come into being, though starch can reach the efficiency for reducing quantity of plastics and foaming, make in production During making, the starch of gelatinization is easy excessive moisture absorption, water suction, causes foamed products shrinking percentage big, product be easily deformed flaw or It is the unstable problem of quality.And addition starch can be such that the physical property of product reduces, and need additionally to add bridging agent to remain good Physical property, however bridging agent but makes foamed products be not easy to crush, and increases that recycling is difficult, noise more not environmentally is generated, so one As ethylene-vinyl acetate copolymer foamed product content of starch only about 10~30%, alternative petroleum limitation.
In addition, the foamed products moisture content of addition starch is typically larger than 5%, high water content is easy to produce Signs of Mould, Therefore additional addition mould inhibitor is needed, if but be used in the product for contacting human skin for a long time, there may be security concerns.
Summary of the invention
In order to solve, existing ethylene-vinyl acetate copolymer need to be dependent on bulk petroleum raw material, addition bridging agent causes to recycle Property decline, foaming quality is unstable and need to additionally add the variety of problems such as mould inhibitor, the present invention provides a kind of second of high plant source content Alkene-acetate ethylene copolymer mixture foamed material, the modification plant source powder it includes a mixed uniformly moisture content less than 1% Weight percent 30~60%, ethylene-vinyl acetate copolymer weight percent 40~70%, toughener weight percent 0~30%, 2% or less bridging agent weight percent and 10% or less blowing agent composition weight percentage;Wherein, which includes equal A plant source powder, modification agent, plasticizer, lubrication prescription, coupling agent and function additive of the even mixed water content less than 5%.
Wherein, which comprising mixed uniformly starch and is selected from bamboo powder, straw powder, bran powder or ground coffee One or more mixtures;The modification agent includes maleic anhydride, ethylene acid esters, acrylate, isocyanates, aliphatic ester One or more mixtures;The plasticizer includes one kind of ethylene glycol, glycerine, sorbierite, polyethylene glycol, citric acid, urea Or a variety of mixtures;The lubrication prescription includes stearic acid, stearate, the one or more mixtures of polyethylene ceride;The coupling agent packet Silane-containing coupling agent, titanate esters coupling agent, Aluminate coupling agent one or more mixtures;The bridging agent includes peroxidating two Isopropylbenzene;The foaming agent includes azodicarbonamide or blowing promotor zinc oxide;And the function additive includes filler, colorant Or fire retardant.
Wherein, 100 composition by weight of plant source powder;0.5~5 composition by weight of modification agent;1~20 weight of plasticizer Component;0.5~2 composition by weight of lubrication prescription;0.5~5 composition by weight of coupling agent;And 2~10 composition by weight of function additive.
It wherein, further include 2~10 composition by weight of glue calcium or calcium chloride.
The present invention further provides a kind of ethylene-vinyl acetate copolymer mixture foamed materials of high plant source content Manufacturing method, it includes: a dry plant source powder is to moisture content less than 5%;According to permanent order by plasticizer, modification agent, Coupling agent, lubrication prescription and function additive and the plant source powder are uniformly added with 80~100 DEG C of temperature, 800~1200rpm of revolving speed Enter and mixes 5~30 minutes to obtain a modification plant source powder of the moisture content less than 1% jointly;And by the modification plant source powder Body, peroxide initiator and ethylene-vinyl acetate copolymer carry out the ethyl vinyl acetate that reactive grafting obtains a high plant source content Ethylene copolymer blend master batch.
Wherein, further by the ethylene-vinyl acetate copolymer mixture master batch of the high plant source content and toughener, frame Bridge agent, foaming agent and blowing promotor uniformly mix and be granulated with 100~140 DEG C of temperature high plant source content ethylene-vinegar Sour ethylene copolymer blend foamed material, then the foamed material is shaped with shooting foaming or hot-pressing and foaming.
The present invention further provides a kind of footwear material and a kind of fender, is by the ethylene-of a high plant source content Made by acetate ethylene copolymer mixture foamed material, the ethylene-vinyl acetate copolymer mixture of the high plant source content Foamed material includes modification plant source powder weight percent 30~60%, ethylene-of the mixed uniformly moisture content less than 1% Acetate ethylene copolymer weight percent 30~70%, toughener weight percent 0~30%, bridging agent weight percent 2% Below and 10% or less blowing agent composition weight percentage;Wherein, which includes that mixed uniformly water content is small In 5% a plant source powder, modification agent, plasticizer, lubrication prescription, coupling agent and function additive;Wherein toughener includes elasticity Body, such as POE, TPE or rubber, such as BR, NR.
Wherein, 100 composition by weight of plant source powder;0.5~5 composition by weight of modification agent;1~20 weight of plasticizer Component;0.5~2 composition by weight of lubrication prescription;0.5~5 composition by weight of coupling agent;And 2~10 composition by weight of function additive.
As shown in the above description, the invention has the following advantages that
1. the present invention substitutes part petroleum resources plastics using starch and botanical material, reach the dosage for reducing petroleum material.
2. due to ethylene-vinyl acetate copolymer (EVA) Yu Huishou physical crushing when can generate high temperature, if adding in the middle Add starch and botanical material, makes the structure of EVA generate more defect points using high temperature, it is easier to which dispersion and fining increases Add recyclability, improves existing the shortcomings that can not crushing recycling because add bridging agent, and relative to only 10~20% shallow lake existing EVA Powder content, the present invention is by regulating and controlling the moisture content 1% of plant source powder hereinafter, making EVA that can add up to 40% or more in processing procedure Plant-derived component, relatively it is existing addition starch EVA be more easier to crush, have more excellent recycling characteristic.
3. the relatively existing amyloid EVA of the present invention, in addition to it can add the starch of higher amount, further addition is planted Object source powder, to improve the shortcomings that addition starch causes foamed products physical property to reduce, plant origin powder can increase foaming and produce The physical property of product, abrasion performance can more increase the content of plant derived material of the present invention.
4. the present invention is easy to draw by regulating and controlling the moisture content 1% of plant source powder in processing procedure hereinafter, can improve starch Moisture and moisture content are measured, causes foamed products shrinking percentage excessive, product is easily deformed flaw or the unstable problem of quality.
5. foamed products moisture content of the invention, less than 1%, more other biology product-deriveds have low hydroscopicity, it is unfavorable for mould Increase, and Activities of Some Plants source material inherently has the function of beneficial bacteria, can reduce or be not required to addition mould inhibitor, increase the safety of product.
Detailed description of the invention
Fig. 1 is the ethylene-vinyl acetate copolymer mixture foaming material of the high plant source content of present pre-ferred embodiments The manufacturing flow chart of material.
Specific embodiment
To understand convenient for those skilled in the art the technical solution of the utility model and beneficial effect, spy combines attached Figure is described below specific embodiment.
As shown in Figure 1, the manufacture of the ethylene-vinyl acetate copolymer mixture foamed material of the high plant source content of the present invention One preferred embodiment of method, it includes:
Step 1: will be comprising starch and selected from one or more mixtures of bamboo powder, straw powder, bran powder or ground coffee A plant source powder first with oven drying to moisture content less than 5%;
Step 2: by the plant source powder be placed in high-speed mixer after, in stirring simultaneously, by modification agent, plasticizer, lubrication prescription, The plant source powder is added according to permanent order in coupling agent and function additive, the process temperatures 80~120 DEG C, revolving speed 800~ 1200rpm, uniform hybrid reaction 5~30 minutes obtain a modification plant source powder of the moisture content less than 1% eventually.It is aforementioned so-called Permanent order is that plasticizer is first added to destroy starch script internal structure, after keeping it more loose, adds modification agent, allow its not Only to be reacted with the starch polymer on surface, more can on a small quantity with internal starch generate esterification, finally add coupling agent, Lubrication prescription and function additive are mixed together into high-speed mixer.
The above-mentioned modification agent include maleic anhydride, ethylene acid esters, acrylate, isocyanates, aliphatic ester one kind or A variety of mixtures, the plasticizer include ethylene glycol, glycerine, sorbierite, polyethylene glycol, citric acid, urea it is one or more Mixture, the lubrication prescription include stearic acid, stearate, the one or more mixtures of polyethylene ceride, which includes silane Coupling agent, titanate esters coupling agent, Aluminate coupling agent one or more mixtures.The aforementioned plant source powder and each addition The additive amount of agent is 100 composition by weight of plant source powder, 0.5~5 composition by weight of modification agent, 1~20 weight of plasticizer Component, 0.5~2 composition by weight of lubrication prescription, 0.5~5 composition by weight of coupling agent, can further add such as glue calcium or calcium chloride Deng addition 2~10 composition by weight of auxiliary agent.
Step 3: the modification plant source powder and ethylene-vinyl acetate copolymer being carried out in twin screw compounder anti- It should be grafted, obtain the ethylene-vinyl acetate copolymer mixture master batch of a high plant source content.Wherein, the modification plant source powder The weight percent content of body is 30~60%, which is 40~70%.Second above-mentioned When alkene-acetate ethylene copolymer addition, a small amount of polyethylene (Polyethylene, PE) can be further added.
Step 4: by the ethylene-vinyl acetate copolymer mixture master batch of the high plant source content and toughener weight percent Machine is taken in benefit than 2% or less 0~30%, bridging agent weight percent, foaming agent and 10% or less blowing promotor weight percent Uniformly mix and be granulated with 100~140 DEG C of temperature high plant source content ethylene-vinyl acetate copolymer mixture foaming Material, then the material is produced to the ethylene-vinyl acetate copolymer of high plant source content with shooting foaming or hot-pressing and foaming processing procedure The foamed products of mixture, such as foamed thin sheet, footwear material or fender.Wherein, which includes cumyl peroxide (DCP), the toughener includes elastomer, such as POE elastomer, TPE elastomer or rubber, such as butadiene rubber (Butadiene Rubber, BR) or natural rubber (Nature Rubber, NR), which includes azodicarbonamide (AC foaming agent), should Blowing promotor includes zinc oxide (ZnO).
Table 1 is please referred to, is the formula table of present pre-ferred embodiments:
Table 1
Material (unit: component) Embodiment A Embodiment B Embodiment C
EVA 629 30 20 25
EVA 633 10 20 10
Modify plant source powder 45 45 50
Other materials 15 15 15
Other materials described in table 1 includes AC foaming agent, DCP bridging agent, zinc oxide, zinc stearate and elastomer or rubber Glue;The modification plant source powder includes 100 composition by weight of plant source powder, 0.5~5 composition by weight of modification agent, plasticizer 1~20 Composition by weight, 2~10 composition by weight of 0.5~2 composition by weight of lubrication prescription, 0.5~5 composition by weight of coupling agent and function additive;It should Function additive can be filler, colorant or fire retardant etc. and add according to the property requirements of final products.
Table 2 is please referred to, is present pre-ferred embodiments compared with the physical property measurement result of existing EVA foamed products, by Test result it was found that, the physical property of various embodiments of the present invention is suitable with the physical property of existing EVA foaming material, not because add plant source Material and the physical property of product is reduced, but can reach substitution petroleum resources plastics advantage.
Table 2
As shown in the above description, the invention has the following advantages that
1. the present invention substitutes part petroleum resources plastics using starch and botanical material, reaches and reduce petroleum material Dosage.
2. due to ethylene-vinyl acetate copolymer (EVA) Yu Huishou physical crushing when can generate high temperature, if adding in the middle Add starch and botanical material, makes the structure of EVA generate more defect points using high temperature, it is easier to which dispersion and fining increases Add recyclability, improves existing the shortcomings that can not crushing recycling because adding bridging agent.And relative to existing EVA only 10~20% form sediment Powder content, the present invention is by regulating and controlling the moisture content 1% of plant source powder hereinafter, making EVA that can add up to 40% or more in processing procedure Plant-derived component, relatively it is existing addition starch EVA be more easier to crush, have more excellent recycling characteristic.
3. the relatively existing amyloid EVA of the present invention, in addition to it can add the starch of higher amount, further addition is planted Object source powder, to improve the shortcomings that addition starch causes foamed products physical property to reduce, plant origin powder can increase foaming and produce The physical property of product, abrasion performance can more increase the content of plant derived material of the present invention.
4. the present invention is easy to draw by regulating and controlling the moisture content 1% of plant source powder in processing procedure hereinafter, can improve starch Moisture and moisture content are measured, causes foamed products shrinking percentage excessive, product, which is easily deformed, flaw or the unstable problem of quality occurs.
5. foamed products moisture content of the invention, less than 1%, more other biology product-deriveds have low hydroscopicity, it is unfavorable for mould Bacterium increases, and Activities of Some Plants source material inherently has the function of beneficial bacteria, can reduce or be not required to addition mould inhibitor, increase the peace of product Quan Xing.
These are only the preferred embodiment of the present invention, is not intended to restrict the invention, for those skilled in the art For member, the invention may be variously modified and varied.All within the spirits and principles of the present invention, it is made it is any modification, Equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.

Claims (9)

1. a kind of ethylene-vinyl acetate copolymer mixture foamed material of high plant source content, which is characterized in that it includes equal Modification plant source powder weight percent 30~60%, peroxide initiator, second of one moisture content of even mixing less than 1% Alkene-acetate ethylene copolymer weight percent 40~70%, toughener weight percent 0~30%, bridging agent weight percent 2% or less and 10% or less blowing agent composition weight percentage;Wherein, the modification plant source powder includes mixed uniformly aqueous Measure a plant source powder, modification agent, plasticizer, lubrication prescription, coupling agent and the function additive less than 5%;Wherein, by the modification Plant source powder, peroxide initiator and ethylene-vinyl acetate copolymer carry out reactive grafting and obtain a high plant source content Ethylene-vinyl acetate copolymer mixture master batch;The ethylene-vinyl acetate copolymer mixture of the high plant source content is female Grain is uniformly mixed and is granulated and to be obtained high plant source with 100~140 DEG C of temperature with toughener, bridging agent, foaming agent and blowing promotor The ethylene-vinyl acetate copolymer mixture foamed material of content, then the foamed material is sent out with shooting foaming or hot pressing Foam forming.
2. the ethylene-vinyl acetate copolymer mixture foamed material of high plant source content as described in claim 1, feature It is, in which:
The plant source powder includes mixed uniformly starch and one kind selected from bamboo powder, straw powder, bran powder or ground coffee Or a variety of mixtures;
The modification agent is mixed comprising maleic anhydride, ethylene acid esters, acrylate, isocyanates, the one or more of aliphatic ester Close object;
The plasticizer includes one or more mixing of ethylene glycol, glycerine, sorbierite, polyethylene glycol, citric acid, urea Object;
The lubrication prescription includes stearic acid, stearate, the one or more mixtures of polyethylene ceride;
The coupling agent includes one or more mixtures of silane coupling agent, titanate esters coupling agent, Aluminate coupling agent;
The bridging agent includes cumyl peroxide;
The foaming agent includes azodicarbonamide and blowing promotor zinc oxide;
The function additive includes filler, colorant or fire retardant;
The toughener includes POE elastomer, TPE elastomer or rubber;And
The rubber includes butadiene rubber or natural rubber.
3. the ethylene-vinyl acetate copolymer mixture foamed material of high plant source content as claimed in claim 1 or 2, It is characterized in that, includes 100 composition by weight of plant source powder, 0.5~5 weight of the modification agent in the modification plant source powder Measure component, 1~20 composition by weight of the plasticizer, 0.5~2 composition by weight of the lubrication prescription, 0.5~5 weight group of the coupling agent Part and 2~10 composition by weight of the function additive.
4. the ethylene-vinyl acetate copolymer mixture foamed material of high plant source content as claimed in claim 2, feature It is, further includes 2~10 composition by weight of glue calcium or calcium chloride.
5. a kind of manufacturing method of the ethylene-vinyl acetate copolymer mixture foamed material of high plant source content, feature exist In, it includes:
A dry plant source powder is to moisture content less than 5%;
According to permanent order by plasticizer, modification agent, coupling agent, lubrication prescription and function additive and the plant source powder with temperature 80 ~100 DEG C, 800~1200rpm of revolving speed are uniformly added into and mix 5~30 minutes to obtain a modification plant of the moisture content less than 1% jointly Material resource powder;
The modification plant source powder, peroxide initiator and ethylene-vinyl acetate copolymer progress reactive grafting are obtained one The ethylene-vinyl acetate copolymer mixture master batch of high plant source content;And
By the ethylene-vinyl acetate copolymer mixture master batch of the high plant source content and toughener, bridging agent, foaming agent and Blowing promotor uniformly mix and be granulated with 100~140 DEG C of temperature high plant source content ethylene-vinyl acetate copolymer it is mixed Object foamed material is closed, then the foamed material is shaped with shooting foaming or hot-pressing and foaming.
6. a kind of footwear material, which is characterized in that it is foamed by the ethylene-vinyl acetate copolymer mixture of a high plant source content Made by material, the ethylene-vinyl acetate copolymer mixture foamed material of the high plant source content includes mixed uniformly one Modification plant source powder weight percent 30~60%, peroxide initiator, ethene-vinyl acetate of the moisture content less than 1% Copolymer weight percentage 40~70%, toughener weight percent 0~30%, 2% or less bridging agent weight percent and 10% or less blowing agent composition weight percentage;Wherein, the modification plant source powder includes mixed uniformly water content less than 5% One plant source powder, modification agent, plasticizer, lubrication prescription, coupling agent and function additive;Wherein, by the modification plant source powder, Peroxide initiator and ethylene-vinyl acetate copolymer carry out the ethyl vinyl acetate second that reactive grafting obtains a high plant source content Alkene copolymer mixture master batch;By the ethylene-vinyl acetate copolymer mixture master batch of the high plant source content and toughener, Bridging agent, foaming agent and blowing promotor uniformly mix and be granulated with 100~140 DEG C of temperature high plant source content ethylene- Acetate ethylene copolymer mixture foamed material, then the foamed material is configured to the shoes with shooting foaming or hot-pressing and foaming Material.
7. footwear material as claimed in claim 6, which is characterized in that wherein:
100 composition by weight of plant source powder, comprising mixed uniformly starch and selected from bamboo powder, straw powder, bran powder or One or more mixtures of ground coffee;
0.5~5 composition by weight of modification agent includes maleic anhydride, ethylene acid esters, acrylate, isocyanates, aliphatic ester One or more mixtures;
1~20 composition by weight of the plasticizer, comprising ethylene glycol, glycerine, sorbierite, polyethylene glycol, citric acid, urea one Kind or a variety of mixtures;
0.5~2 composition by weight of lubrication prescription includes stearic acid, stearate, the one or more mixtures of polyethylene ceride;
0.5~5 composition by weight of coupling agent, comprising silane coupling agent, titanate esters coupling agent, Aluminate coupling agent one kind or A variety of mixtures;
The bridging agent includes cumyl peroxide;
The foaming agent includes azodicarbonamide and blowing promotor zinc oxide;
2~10 composition by weight of function additive includes filler, colorant or fire retardant;
The toughener includes POE elastomer, TPE elastomer or rubber;And
The rubber includes butadiene rubber or natural rubber.
8. a kind of fender, which is characterized in that it is sent out by the ethylene-vinyl acetate copolymer mixture of a high plant source content Made by foam material, the ethylene-vinyl acetate copolymer mixture foamed material of the high plant source content includes mixed uniformly Modification plant source powder weight percent 30~60%, peroxide initiator, ethyl vinyl acetate second of one moisture content less than 1% Alkene copolymer weight percent 40~70%, toughener weight percent 0~30%, 2% or less bridging agent weight percent with And below 10% weight percent of foaming agent;Wherein, the modification plant source powder includes mixed uniformly water content less than 5% A plant source powder, modification agent, plasticizer, lubrication prescription, coupling agent and function additive;Wherein, by the modification plant source powder Body, peroxide initiator and ethylene-vinyl acetate copolymer carry out the ethyl vinyl acetate that reactive grafting obtains a high plant source content Ethylene copolymer blend master batch;By the ethylene-vinyl acetate copolymer mixture master batch and toughening of the high plant source content Agent, bridging agent, foaming agent and blowing promotor uniformly mix and be granulated with 100~140 DEG C of temperature high plant source content second Alkene-acetate ethylene copolymer mixture foamed material, then the foamed material is configured to shooting foaming or hot-pressing and foaming The fender.
9. fender as claimed in claim 8, which is characterized in that wherein:
100 composition by weight of plant source powder, comprising mixed uniformly starch and selected from bamboo powder, straw powder, bran powder or One or more mixtures of ground coffee;
0.5~5 composition by weight of modification agent includes maleic anhydride, ethylene acid esters, acrylate, isocyanates, aliphatic ester One or more mixtures;
1~20 composition by weight of the plasticizer, comprising ethylene glycol, glycerine, sorbierite, polyethylene glycol, citric acid, urea one Kind or a variety of mixtures;
0.5~2 composition by weight of lubrication prescription includes stearic acid, stearate, the one or more mixtures of polyethylene ceride;
0.5~5 composition by weight of coupling agent, comprising silane coupling agent, titanate esters coupling agent, Aluminate coupling agent one kind or A variety of mixtures;
The bridging agent includes cumyl peroxide;
The foaming agent includes azodicarbonamide and blowing promotor zinc oxide;
2~10 composition by weight of function additive includes filler, colorant or fire retardant;
The toughener includes POE elastomer, TPE elastomer or rubber;And
The rubber includes butadiene rubber or natural rubber.
CN201510824180.XA 2014-11-25 2015-11-24 Ethylene-vinyl acetate copolymer mixture foaming material with high plant source content, and manufacturing method and application thereof Expired - Fee Related CN105622987B (en)

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