CN105621912B - A kind of preparation method for avoiding ground polymers starch foam particle composite thermal insulation material caused by lamination - Google Patents

A kind of preparation method for avoiding ground polymers starch foam particle composite thermal insulation material caused by lamination Download PDF

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Publication number
CN105621912B
CN105621912B CN201510995460.7A CN201510995460A CN105621912B CN 105621912 B CN105621912 B CN 105621912B CN 201510995460 A CN201510995460 A CN 201510995460A CN 105621912 B CN105621912 B CN 105621912B
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parts
starch foam
foam particle
lamination
thickener
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CN105621912A (en
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韦平
莫羡忠
姚舜贞
谭登峰
陈涛
周全
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Heilongjiang Jinhao Energy Saving And Thermal Insulation Building Materials Group Co ltd
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Nanning Institute
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/006Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing mineral polymers, e.g. geopolymers of the Davidovits type
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B12/00Cements not provided for in groups C04B7/00 - C04B11/00
    • C04B12/005Geopolymer cements, e.g. reaction products of aluminosilicates with alkali metal hydroxides or silicates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/44Thickening, gelling or viscosity increasing agents
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding

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  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Inorganic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Building Environments (AREA)

Abstract

The invention provides one kind avoid caused by lamination polymers starch foam particle composite thermal insulation material and preparation method thereof, belong to building material field, its raw material it include following raw material:Include the raw material of following parts by weight:20~30 parts of sodium hydroxide, 5~30 parts of water, 70~150 parts of waterglass, 70~150 parts of kaolin, 5~15 parts of starch foam particle, 1~3 part of thickener;The present invention is before ground polymers mixes with starch foam particle; unique thickener of the invention is swashed into liquid with alkali to be sufficiently mixed; the ground polymers for being is not in lamination when being mixed with starch foam particle; improve its mechanical property; pass through detection; 3 days anti-bending strengths of the heat preserving and insulating material standard curing are 11 17Mpa, and 7 days anti-bending strengths of standard curing are 14 20Mpa.

Description

One kind avoids ground polymers-starch foam particle composite thermal insulation material caused by lamination The preparation method of material
Technical field
The invention belongs to building material field, more particularly to one kind to avoid ground polymers-starch foam caused by lamination The preparation method of particle composite thermal insulation material.
Background technology
According to the analysis of science and technology department of the Ministry of Construction, in the 30000000000 square metres of house architectural areas increased newly to the year two thousand twenty bottom, the whole nation, City is newly-increased 13,000,000,000 square metres.If these buildings all realize 50% energy-conservation on the basis of existing, can about save every year Save 1.6 hundred million tons of standard coals.In more than 400 hundred million square metres of existing building, the urban architecture gross area is about 13,800,000,000 square metres of left sides The right side, the problems such as in the prevalence of building enclosure heat insulation property and low poor air-tightness heat-supply metering charge efficiency, energy-saving potential It is huge.
At present, there is 40% energy resource consumption in building field, and exist in the energy resource consumption that building field has more than 60% On skin, exemplified by accounting for the residential housing of China's urban architecture gross area about 60%, heating districts town-property area There are about 4,000,000,000 square metres, the Heating Season average energy consumption of 2000 be about 25 kilograms of mark coals/square metre, if real on the basis of existing Existing 50% energy-conservation, then it is annual about to save 0.5 hundred million tons of mark coals.As can be seen here, skin heat preservation energy-saving is in whole state Shared proportion is very considerable in people's economy, it is necessary to attracts great attention.
With attention of the country to Building Energy-saving, building external wall energy-saving insulation industry increasingly attracts attention.It is external Detection show, 50% is accounted for by the heat loss of wall facade in peripheral structure, and this domestic ratio is 46%, based on exterior wall The important function that external thermal insulation has in building energy conservation, to implement this target, various regions building heat preservation work from now on will surround Exterior-wall heat insulation deploys.The demand of the insulation material of estimated China of internal authority market analysis mechanism will increase with annual 9% Rate develops, and is up to 28.4 hundred million RMB within 2011.It can be seen that whole building exterior-wall heat insulation industry has welcome unprecedented machine Meet.
Be presently used for wall heat insulation material most study is organic insulation material system and inorganic heat insulation material system. But (polystyrene type) the material high insulating effect of organic insulation at present, but easily triggering fire, smoke is big, and toxicity is big;And Although inorganic material fire resistance rating is high, heat insulation effect is poor.
The content of the invention
The invention provides it is a kind of avoid caused by lamination polymers-starch foam particle composite thermal insulation material system Preparation Method.
The present invention is achieved by the following technical programs.
One kind provided by the invention avoids ground polymers-starch foam particle composite thermal insulation material caused by lamination, its Include the raw material of following parts by weight:20~40 parts of sodium hydroxide, 5~30 parts of water, 120~200 parts of waterglass, kaolin 100~ 200 parts, 5~15 parts of starch foam particle, 1~3 part of thickener.
Further, the raw material of following parts by weight is included:20~40 parts of sodium hydroxide, 5~15 parts of water, waterglass 120~ 200 parts, 100~200 parts of kaolin, 5~15 parts of starch foam particle, 3 parts of thickener.
Further, the raw material of following parts by weight is included:20~40 parts of sodium hydroxide, 16~30 parts of water, waterglass 120~ 200 parts, 100~200 parts of kaolin, 5~15 parts of starch foam particle, thickener 1.
Further, described thickener is resin acid, carboxymethyl cellulose, methylcellulose, hydroxypropyl methyl fiber One kind in element, sodium carboxymethylcellulose is with Pluronic F-127, microwax according to (4~6):1:(2~3) ratio mixing and Into.
Simultaneously present invention also offers one kind avoid caused by lamination polymers-starch foam particle composite thermal insulation material The preparation method of material, comprises the following steps:
1) prepared by metakaolin, and kaolin is calcined into 4~6h at a temperature of 500~900 DEG C is made metakaolin;
2) alkali swashs the configuration of liquid, first pours into the sodium hydroxide weighed up in the waterglass weighed up, is then adding what is weighed up Water, and stir rapidly untill solution is clarified, then stand more than 1h;
3) metakaolin swashs the mixing of liquid with alkali, and first thickener is poured into the sharp liquid of alkali and is well mixed, then by the inclined of 1/3 amount Kaolin pours into the sharp liquid of alkali and 1~2min of rapid stirring reaction;Then the metakaolin of 1/3 amount is poured into alkali again to swash in liquid simultaneously 1~1.5min of rapid stirring reaction;Finally again by remaining 1/3 amount metakaolin pour into alkali swash liquid in and rapidly stirring reaction 1 Then thickener is added thereto simultaneously 1~2min of stirring reaction by~1.5min, obtain mixture;
4) starch foam particle is poured into the mixture of step 3), and stirs 1~2min;
5) casting.
6th, it is as claimed in claim 5 to avoid ground polymers-starch foam particle composite thermal insulation material caused by lamination Preparation method, it is characterised in that:The modulus that described alkali swashs liquid is 1.0~3.0.
The beneficial effects of the present invention are:The present invention, will be of the invention only before ground polymers mixes with starch foam particle Special thickener swashs liquid with alkali and is sufficiently mixed, and the ground polymers for being is not in lamination when being mixed with starch foam particle, no Only there is good heat-insulating property, while improve its mechanical property, pass through detection, the heat preserving and insulating material standard curing 3 days Anti-bending strength is 11-17Mpa, and 7 days anti-bending strengths of standard curing are 14-20Mpa.
Embodiment
Be described further below technical scheme, but claimed scope be not limited to it is described.
Embodiment one
One kind provided by the invention avoids ground polymers-starch foam particle composite thermal insulation material caused by lamination, its Including raw material:Sodium hydroxide 40kg, water 30kg, waterglass 1200kg, kaolin 200kg, starch foam particle 15kg, thickener 3kg, described water are deionized water.
Described thickener is resin acid, carboxymethyl cellulose and Pluronic F-127, microwax according to (4~6):1:(2~ 3) ratio mixes
A kind of system for avoiding ground polymers-starch foam particle composite thermal insulation material caused by lamination is additionally provided simultaneously Preparation Method, comprise the following steps:
1) prepared by metakaolin, and kaolin is calcined into 6h at a temperature of 900 DEG C is made metakaolin;
2) alkali swashs the configuration of liquid, first pours into the sodium hydroxide weighed up in the waterglass weighed up, is then adding what is weighed up Water, and stir rapidly untill solution is clarified, more than 1h is then stood, the modulus that alkali swashs liquid is 1.0~3.0;
3) metakaolin swashs the mixing of liquid with alkali, and thickener first is swashed into liquid with alkali is sufficiently mixed, then by the higher of 1/3 amount Ridge soil pours into the sharp liquid of alkali and rapid stirring reaction 2min;Then again by the metakaolin of 1/3 amount pour into alkali swash it is in liquid and rapid Stirring reaction 1.5min;Finally remaining 1/3 amount metakaolin is poured into the sharp liquid of alkali again and rapid stirring reaction 1.5min is right Thickener is added thereto simultaneously 1~2min of stirring reaction afterwards, obtains mixture;
4) the starch foam particle by after is poured into the mixture of step 3), and stirs 1~2min;
5) casting, by the mixture squash type injection mould of step 4), mould is then placed on dry curing box It is interior at 70 DEG C, conserve 4 hours.
Above-mentioned steps 2) in water consumption can just meet to make in summer dry environment so that avoid lamination from producing Raw ground polymers-starch foam particle composite thermal insulation material is in maintenance, wherein the bubble contained, with spilling, will not produce should Power is concentrated, while also make it that the microstructure of higher territory polymerization is accurate, ensures mechanical property.
Embodiment two
One kind provided by the invention avoids ground polymers-starch foam particle composite thermal insulation material caused by lamination, its Including raw material:Sodium hydroxide 20kg, water 5kg, waterglass 120kg, kaolin 100kg, starch foam particle 5kg, thickener 3kg。
Described thickener is methylcellulose and Pluronic F-127, microwax according to (4~6):1:The ratio of (2~3) Mix
Its preparation method is the same as embodiment one
Above-mentioned steps 2) in water consumption can just meet to make in the environment that summer humidity/winter is dried so that keep away Exempt from ground polymers-starch foam particle composite thermal insulation material caused by lamination in maintenance, wherein the bubble contained is with overflowing Go out, stress concentration will not be produced, while also make it that the microstructure of higher territory polymerization is accurate, ensure mechanical property.
Embodiment three
One kind provided by the invention avoids ground polymers-starch foam particle composite thermal insulation material caused by lamination, its Including raw material:Sodium hydroxide 20kg, water 5kg, waterglass 120kg, kaolin 100kg, starch foam particle 5kg, thickener 1kg。
Described thickener is hydroxypropyl methyl cellulose and Pluronic F-127, microwax according to (4~6):1:(2~3) Ratio mix
Its preparation method is the same as embodiment one
Above-mentioned steps 2) in water consumption can just meet to make in winter moist environment so that avoid lamination Caused ground polymers-starch foam particle composite thermal insulation material is in maintenance, wherein the bubble contained will not produce with spilling Stress concentration, while also make it that the microstructure of higher territory polymerization is accurate, ensure mechanical property.
In order to prove beneficial effects of the present invention, the present invention also provides following experimental example:
Embodiment one
Heat-insulating property detects
Greatly 10 square meters of unobstructed two, the only room 1,2 without window are selected to be used as subjects, test period is just Summer, fine day, noon:
Test group 1:To avoiding gathering caused by lamination described in the one floor embodiment one of surface installation in only room 1 Thing-starch foam particle composite thermal insulation material, for guarantee test effect, a floor is also installed in the outer surface of only room door should Insulation material, thermometer is put into room and closes door.
Control group 2:Only room 2 is not processed, thermometer is put into room and closes door.
Detect outdoor temperature, and the temperature in only room 1 and only room 2, table 1 specific as follows:
Table 1:Monitoring temperature situation (unit:℃)
Outdoor temperature The only indoor temperature of room 1 The only indoor temperature of room 2
35 31.5 38.2
Greatly 10 square meters of unobstructed two, the only room 3,4 without window are selected to be used as subjects, test period winter Season, fine day, noon:
Test group 3:To avoiding gathering caused by lamination described in the one floor embodiment three of surface installation in only room 3 Thing-starch foam particle composite thermal insulation material, for guarantee test effect, a floor is also installed in the outer surface of only room door should Insulation material, thermometer is put into room and closes door.
Control group 4:Only room 4 is not processed, thermometer is put into room and closes door.
Detect outdoor temperature, and the temperature in only room 1 and only room 2, table 2 specific as follows:
Table 2:Monitoring temperature situation (unit:℃)
Outdoor temperature The only indoor temperature of room 3 The only indoor temperature of room 4
11 17.5 13.5
It can be drawn by above-mentioned experiment, it is provided by the invention to avoid ground polymers-starch foam caused by lamination Grain compound insulating material has good thermal and insulating performance.
Embodiment two
Weight detecting
Test group 1~3:By embodiment one~tri- avoid caused by lamination polymers-starch foam Particles dispersed Insulation material is fabricated to 50cm × 50cm × 1cm sheet material, detects its weight.
Control group:50cm × 50cm × 1cm sheet material is fabricated to using mixed mud, detects its weight.
Its structure such as table 3 below:
(the unit of table 3:kg)
Test group 1 Test group 2 Test group 3 Control group
Weight 1.8 1.7 2.1 12.5
It can be drawn by above-mentioned experiment, it is provided by the invention to avoid ground polymers-starch foam caused by lamination Grain compound insulating material weight is more than the 1/5 of common building materials.
Experimental example three
Mechanics properties testing:By the heat preserving and insulating material to one~embodiment of embodiment three in standard curing 3 days and mark Standard conserves the mechanical property of 7 days, by detection, 3 days anti-bending strengths of standard curing be respectively 11.3Mpa, 13.3Mpa, 14.2Mpa, 7 days anti-bending strengths of standard curing are respectively 14.8Mpa, 16.7Mpa, 17.2Mpa.

Claims (5)

1. one kind avoids ground polymers-starch foam particle composite thermal insulation material caused by lamination, it is characterised in that it includes The raw material of following parts by weight:20~40 parts of sodium hydroxide, 5~30 parts of water, 120~200 parts of waterglass, kaolin 100~200 Part, 5~15 parts of starch foam particle, 1~3 part of thickener;
Described thickener is resin acid, carboxymethyl cellulose, methylcellulose, hydroxypropyl methyl cellulose, carboxymethyl cellulose One kind in plain sodium is with Pluronic F-127, microwax according to (4~6):1:The ratio of (2~3) mixes.
2. as claimed in claim 1 avoid ground polymers-starch foam particle composite thermal insulation material caused by lamination, it is special Sign is:Include the raw material of following parts by weight:20~40 parts of sodium hydroxide, 5~15 parts of water, 120~200 parts of waterglass, kaolinite 100~200 parts of soil, 5~15 parts of starch foam particle, 3 parts of thickener.
3. as claimed in claim 1 avoid ground polymers-starch foam particle composite thermal insulation material caused by lamination, it is special Sign is:Include the raw material of following parts by weight:20~40 parts of sodium hydroxide, 16~30 parts of water, 120~200 parts of waterglass, kaolinite 100~200 parts of soil, 5~15 parts of starch foam particle, 1 part of thickener.
4. it is a kind of as described in claims 1 to 3 is any avoid lamination caused by polymers-starch foam Particles dispersed protect The preparation method of adiabator, it is characterised in that comprise the following steps:
1) prepared by metakaolin, and kaolin is calcined into 4~6h at a temperature of 500~900 DEG C is made metakaolin;
2) alkali swashs the configuration of liquid, first pours into the sodium hydroxide weighed up in the waterglass weighed up, then adds the water weighed up, and Then rapid stirring stands more than 1h untill solution is clarified;
3) metakaolin swashs the mixing of liquid with alkali, first pours into the sharp liquid of alkali thickener and is well mixed, then by the higher of 1/3 amount Ridge soil pours into the sharp liquid of alkali and 1~2min of rapid stirring reaction;Then again by the metakaolin of 1/3 amount pour into alkali swash liquid in and it is fast Fast 1~1.5min of stirring reaction;Finally again by remaining 1/3 amount metakaolin pour into alkali swash liquid in and rapidly stirring reaction 1~ 1.5min, thickener is then added thereto simultaneously 1~2min of stirring reaction again, obtains mixture;
4) starch foam particle is poured into the mixture of step 3), and stirs 1~2min;
5) casting.
5. the system as claimed in claim 4 for avoiding ground polymers-starch foam particle composite thermal insulation material caused by lamination Preparation Method, it is characterised in that:The modulus that described alkali swashs liquid is 1.0~3.0.
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CN105565763A (en) * 2015-12-28 2016-05-11 南宁学院 High-compatibility geopolymer-starch foam particle composite heat-preserving material and preparation method thereof
CN115521096B (en) * 2022-09-26 2023-12-19 湖南诚友绿色建材科技有限公司 Thermal insulation aerogel composite material, preparation method and passive house

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CN101328029A (en) * 2008-07-18 2008-12-24 桂林工学院 Preparation of manganese slag groundmass geopolymer cementing material
CN103539415A (en) * 2013-11-03 2014-01-29 桂林理工大学 Preparation method of kaolin geopolymer-based regenerated EPS (Expandable Polystyrene) insulating material of exterior wall of building

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CN101328029A (en) * 2008-07-18 2008-12-24 桂林工学院 Preparation of manganese slag groundmass geopolymer cementing material
CN103539415A (en) * 2013-11-03 2014-01-29 桂林理工大学 Preparation method of kaolin geopolymer-based regenerated EPS (Expandable Polystyrene) insulating material of exterior wall of building

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Address after: 150000 Xiangyang Industrial Park, Xiangyang Village, Xiangyang Town, Xiangfang District, Harbin City, Heilongjiang Province

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