The content of the invention
Proposed by the present invention is that a kind of copper mine acid waste water processing retracting device and its method, its purpose are intended to utilize copper mine
Acid waste water processing system, copper mine acid waste water advanced treatment system, copper mine acid waste water sludge treating system are acid to copper mine
Waste water carries out treatment for reuse.The main water quality of before processing copper mine acid waste water is:pH:2~4, H2SO4(Sulfuric acid):400~2000mg/
L, As(Arsenic):20~200mg/L, Cu(Copper):2~50mg/L, Pb(Lead):2~50mg/L, Zn(Zinc):10~100mg/L, Fe
(Iron):50~200mg/L, F(Fluoride):10~50mg/L, Cl-(Chloride):1000~4000mg/L, and micro Ti
(Thallium).Copper mine acid waste water meets after the processing of copper mine acid waste water processing system《Copper, nickel, cobalt emission of industrial pollutants standard》
(GB25467-2010) requirement of the special emission limit of the water pollutant of table 3(Wherein As(Arsenic):0.1mg/L, Cu(Copper):0.2mg/
L, Pb(Lead):0.2mg/L, Zn(Zinc):1.0mg/L, F(Fluoride):2mg/L), processing rear portion is allocated as the medicine for Sewage Disposal
Agent preparation water, remaining water outlet enter copper mine acid waste water advanced treatment system and carry out advanced treating;And going out after advanced treating
The requirement of circulating cooling make-up water is fully achieved in water, and its water quality index is better than《Code for design of industrial recirculating cooling water treatment》
(GB50050-2007)6.1.3 Standard of reclaimed water(Wherein pH:7.0~8.5, Cl-﹤ 250mg/L, TDS ﹤ 1000mg/L),
By advanced treating effluent reuse to circulation, reach elimination heavy metal pollution, while the purpose economized on water again.
The technical solution of the present invention:Copper mine acid waste water handles retracting device, and its structure includes copper mine acid waste water
Processing system 1, copper mine acid waste water advanced treatment system 2, copper mine acid waste water sludge treating system 3;Wherein copper mine spent acidic
The water inlet of water pipe A access copper mine acid waste waters processing system 1, the water outlet F of copper mine acid waste water processing system 1 are connected to copper mine acid
The water inlet of property advanced waste treatment system 2, the spoil disposal G of copper mine acid waste water processing system 1 are connected to copper mine acid waste water sludge
The mud inlet of processing system 3, the filtrate backflow H of copper mine acid waste water sludge treating system 3 are also coupled to the processing of copper mine acid waste water
The water inlet of system 1, copper mine acid waste water sludge treating system 3 are connected to mud cake outward transport B;Copper mine acid waste water advanced treatment system
2 backwash recirculation water E is connected to the backflow water inlet of copper mine acid waste water processing system 1, copper mine acid waste water advanced treatment system 2
Return water pipe C is connected to, the strong brine D of copper mine acid waste water advanced treatment system 2 is sent to other copper mine sewerage disposing recovery zero
Exhaust system is further processed.
Copper mine acid waste water handles recovery method, comprises the following steps:
(1)The processing of copper mine acid waste water;
(2)Copper mine acid waste water advanced treating;
(3)Copper mine acid waste water Treatment of Sludge.
Advantages of the present invention:
1)It is designed for copper mine acid waste water the characteristics of containing heavy metal contaminants;
2)Using lime, oxidant, the sectional-regulated pH of flocculant, by heavy metal precipitation;
3)The heavy metal of residual is further removed using electric flocculation, ensures treatment effect;
4)Utilize ultrafiltration, reverse osmosis membrane system desalination advanced treating so that water outlet reaches the requirement of recycle-water;
5)Elimination heavy metal pollution is finally reached, reclaims the purpose of water resource again.
Embodiment
Accompanying drawing 1, copper mine spent acidic water handling reclamation set are compareed, its structure includes copper mine acid waste water processing system 1, copper
Ore deposit acid waste water advanced treatment system 2, copper mine acid waste water sludge treating system 3;Wherein copper mine spent acidic water pipe A is connected to copper mine
The water inlet of acid waste water processing system 1, the water outlet F of copper mine acid waste water processing system 1 are connected to copper mine acid waste water depth
The water inlet of reason system 2, the spoil disposal G of copper mine acid waste water processing system 1 are connected to entering for copper mine acid waste water sludge treating system 3
Mud mouth, the filtrate backflow H of copper mine acid waste water sludge treating system 3 are also coupled to the water inlet of copper mine acid waste water processing system 1,
Copper mine acid waste water sludge treating system 3 is connected to mud cake outward transport B;The backwash recirculation water E of copper mine acid waste water advanced treatment system 2
The backflow water inlet of copper mine acid waste water processing system 1 is connected to, copper mine acid waste water advanced treatment system 2 is connected to reuse water pipe C,
The strong brine D of copper mine acid waste water advanced treatment system 2 is sent to other copper mine sewerage disposing reuse Zero discharging system and enters to advance
The processing of one step.
Compare accompanying drawing 2, copper mine acid waste water processing system 1, its structure include copper mine acid waste water regulating reservoir 1-01, it is pre- in
With groove 1-02, one section of neutralization chamber 1-03, stair oxidation reactive tank 1-04, one section of sedimentation basin 1-05, two sections of neutralization chamber 1-06, two sections
Sedimentation basin 1-07, secondary oxidation reactive tank 1-08, three sections of neutralization chamber 1-09, three sections of sedimentation basin 1-10, pH regulating reservoir 1-11, electricity wadding
Solidifying equipment 1-12, intermediate pool 1-13, coagulation reaction tank 1-14, coagulative precipitation tank 1-15,1# Lime-Injecting equipment 1-17, lime
With FeSO4Ferrous sulfate adding equipment 1-18,1# compressed air 1-19,2# Lime-Injecting equipment 1-20, sodium hypochlorite are added and set
Standby 1-21,3# Lime-Injecting equipment 1-22, sour adding equipment 1-23, PAC/PAM/Na2CO3Coagulant/flocculation aid/sodium carbonate is thrown
Oil (gas) filling device 1-24, regulating reservoir elevator pump 1-25, intermediate pool elevator pump 1-26;Wherein copper mine acid waste water A and copper mine spent acidic
The filtrate backflow H of sewage sludge processing system is connected to copper mine acid waste water regulating reservoir 1-01 water inlet, the regulation of copper mine acid waste water
Pond 1-01 delivery port is connected to preneutralization groove 1-02 water inlet, 1# Lime-Injecting equipment 1-17 by regulating reservoir elevator pump 1-25
Medicine outlet be connected to preneutralization groove 1-02 feeding opening, preneutralization groove 1-02 delivery port is connected to one section of neutralization chamber 1-03 water inlet
Mouthful, lime and FeSO4Ferrous sulfate adding equipment 1-18 medicine outlet is connected to one section of neutralization chamber 1-03 feeding opening, one section of neutralization
Groove 1-03 delivery port is connected to stair oxidation reactive tank 1-04 water inlet, and 1# compressed airs 1-19 is connected to stair oxidation reactive tank
1-04 air inlet, stair oxidation reactive tank 1-04 delivery port are connected to one section of sedimentation basin 1-05 water inlet, one section of sedimentation basin
1-05 delivery port is connected to two sections of neutralization chamber 1-06 water inlet, and 2# Lime-Injecting equipment 1-20 medicine outlet is connected to two sections of neutralizations
Groove 1-06 feeding opening, two sections of neutralization chamber 1-06 delivery port are connected to two sections of sedimentation basin 1-07 water inlet, two sections of sedimentation basin 1-
07 delivery port is connected to secondary oxidation reactive tank 1-08 water inlet, and sodium hypochlorite adding equipment 1-21 medicine outlet is connected to two level
Oxidation reaction groove 1-08 feeding opening, secondary oxidation reactive tank 1-08 delivery port are connected to three sections of neutralization chamber 1-09 water inlet,
3# Lime-Injecting equipment 1-22 medicine outlet is connected to three sections of neutralization chamber 1-09 feeding opening, and three sections of neutralization chamber 1-09 delivery port connects
To three sections of sedimentation basin 1-10 water inlet, three sections of sedimentation basin 1-10 delivery port is connected to pH regulating reservoirs 1-11 water inlet, and acid is thrown
Oil (gas) filling device 1-23 medicine outlet is connected to pH regulating reservoirs 1-11 feeding opening, and pH regulating reservoirs 1-11 delivery port is connected to electric flocculation equipment
1-12 water inlet, electric flocculation equipment 1-12 delivery port are connected to intermediate pool 1-13 water inlet, and intermediate pool 1-13's goes out
The mouth of a river is connected to coagulation reaction tank 1-14 water inlet, copper mine acid waste water advanced treatment system by intermediate pool elevator pump 1-26
Backwash recirculation water E be also coupled to coagulation reaction tank 1-14 water inlet, PAC/PAM/Na2CO3Coagulant/flocculation aid/sodium carbonate is thrown
Oil (gas) filling device 1-24 medicine outlet is connected to coagulation reaction tank 1-14 feeding opening, and coagulation reaction tank 1-14 delivery port is connected to coagulation and sunk
Shallow lake pond 1-15 water inlet, coagulative precipitation tank 1-15 are connected to the processing water outlet F of copper mine acid waste water processing system;One section of sedimentation basin
1-05 mud mouth, two sections of sedimentation basin 1-07 mud mouth, three sections of sedimentation basin 1-10 mud mouth, electric flocculation equipment 1-12 go out
Mud mouth, coagulative precipitation tank 1-15 mud mouth are all connected to the spoil disposal G of copper mine acid waste water processing system.
Accompanying drawing 2, copper mine acid waste water sludge treating system 3 are compareed, its structure includes collection mud sump 3-01, sludge concentration tank 3-
02nd, sludge filter press 3-03, PAM adding equipments 3-04, sludge lifting pump 3-05, sludge pressurization screw pump 3-06;Wherein copper mine
The spoil disposal G of acid waste water processing system is connected to collection mud sump 3-01 mud inlet, and collection mud sump 3-01 mud mouth passes through sludge lifting
Pump 3-05 is connected to sludge concentration tank 3-02 mud inlet, and sludge concentration tank 3-02 mud mouth passes through sludge pressurization screw pump 3-06
It is connected to sludge filter press 3-03 mud inlet, what PAM adding equipments 3-04 medicine outlet was also coupled to sludge filter press 3-03 enters mud
Mouthful, sludge concentration tank 3-02 supernatant outlet is connected to copper mine acid waste water sludge with sludge filter press 3-03 filtrate (liquid
Filtrate the backflow H, sludge filter press 3-03 of processing system are connected to mud cake outward transport B.
Accompanying drawing 3 is compareed, copper mine acid waste water advanced treatment system 2, it is former that its structure includes copper mine acid waste water advanced treating
Pond 2-01, heat exchanger 2-02, more medium filter 2-03, self-cleaning filter 2-04, ultrafiltration apparatus 2-05, ultrafiltration production pond
2-06, cartridge filter 2-07, reverse osmosis unit 2-08, reverse osmosis produced pond 2-09, steam 2-10, PAC/ bactericide are added and set
Standby 2-11, antisludging agent/reducing agent adding equipment 2-12,2# compressed air 2-13, acid/base/bactericide adding equipment 2-14, depth
Processing elevator pump 2-15, more medium filter backwashing pump 2-16, roots blower 2-17, hyperfiltration reverse-rinsing pump 2-18, counter-infiltration add
Press pump 2-19, reverse osmosis high-pressure pump 2-20, reuse water pump 2-21;The processing water outlet F of wherein copper mine acid waste water processing system connects
To copper mine acid waste water advanced treating former pond 2-01 water inlet, copper mine acid waste water advanced treating former pond 2-01 water outlet
Mouth is connected to heat exchanger 2-02 water inlet by advanced treating elevator pump 2-15 and more medium filter backwashing pump 2-16 respectively
With more medium filter 2-03 backwash water inlet, steam 2-10 is connected to heat exchanger 2-02 steam inlet, heat exchanger 2-02's
Delivery port is connected to more medium filter 2-03 water inlet, and PAC/ bactericide adding equipments 2-11 medicine outlet is also coupled to multimedium
Filter 2-03 water inlet, roots blower 2-17 air outlet are connected to more medium filter 2-03 backwash air inlet, be situated between more
Mass filter 2-03 delivery port is connected to self-cleaning filter 2-04 water inlet, and self-cleaning filter 2-04 delivery port is connected to
Ultrafiltration apparatus 2-05 water inlet, the self-cleaning of more medium filter 2-03 backwash delivery port, self-cleaning filter 2-04 go out
The mouth of a river, ultrafiltration apparatus 2-05 backwash delivery port are all connected to backwash recirculation water E, the 2# pressure of copper mine acid waste water advanced treatment system
Contracting air 2-13 is connected to ultrafiltration apparatus 2-05 backwash air inlet, and ultrafiltration apparatus 2-05 delivery port is connected to ultrafiltration production pond 2-06
Water inlet, ultrafiltration production pond 2-06 delivery port be connected to respectively by hyperfiltration reverse-rinsing pump 2-18 and counter-infiltration force (forcing) pump 2-19 it is super
Filter device 2-05 backwash water inlet and cartridge filter 2-07 water inlet, acid/base/bactericide adding equipment 2-14 drug
Mouth is also coupled to ultrafiltration apparatus 2-05 backwash water inlet, and antisludging agent/reducing agent adding equipment 2-12 medicine outlet is also coupled to security personnel
Filter 2-07 water inlet, cartridge filter 2-07 delivery port are connected to reverse osmosis unit 2- by reverse osmosis high-pressure pump 2-20
08 water inlet, reverse osmosis unit 2-08 production water out are connected to reverse osmosis produced pond 2-09 water inlet, reverse osmosis produced pond
2-09 delivery port is connected to recycle-water C by reuse water pump 2-21, and reverse osmosis unit 2-08 concentrated water outlet is connected to strong brine D.
Copper mine acid waste water handles recovery method, comprises the following steps:
(1)The processing of copper mine acid waste water:
1. each stock acid waste water flows into copper mine acid waste water regulating reservoir, water quality water is carried out in copper mine acid waste water regulating reservoir
The regulation of amount, the waste water after regulation are added by being pumped into acid waste water preneutralization groove in acid waste water preneutralization groove(Concentration is
10%)Milk of lime carries out the neutralization regulation of pH value, and it is 3.8~4.2 to control pH;
2. the water outlet of acid waste water preneutralization groove enters one section of neutralization chamber, added in groove(Concentration is 1%)Milk of lime and
Ferrous sulfate, it is 6.8~7.2 to control pH, and mixed liquor flow to stair oxidation reactive tank, and air is passed through in groove and is aoxidized, will
It is ferrous oxidising to be oxidized to pentavalent arsenic into ferric iron, trivalent arsenic, precipitated subsequently into one section of sedimentation basin, sludge from sedimentation tank enters collection
Mud sump, supernatant enter two sections of neutralization chambers;
3. added in two sections of neutralization chambers(Concentration is 1%)Milk of lime, it is 7.8~8.2 to control pH, then enters two sections of precipitations
Pond, two sections of sludge from sedimentation tank enter collection mud sump, and supernatant enters secondary oxidation reactive tank;
4. adding sodium hypochlorite in secondary oxidation reactive tank to be aoxidized, monovalence thallium is oxidized to trivalent thallium, entered simultaneously
Row air stirring prevents from precipitating, and water outlet enters three sections of neutralization chambers;
5. added in three sections of neutralization chambers(Concentration is 1%)Milk of lime, it is 8.8~9.2 to control pH, then enters three sections of precipitations
Pond is precipitated, and trivalent thallium can generate the thallium hydroxide sediment for being insoluble in water in the basic conditions, and three sections of sludge from sedimentation tank enter collection
Mud sump, supernatant enter pH regulating reservoirs;
6. adding acid in pH regulating reservoirs, readjustment pH is to neutrality, and then waste water enters electric flocculation equipment, in electric flocculation equipment
Electric field action under, metal ion further forms Zn (OH)2、Pb(OH)2Deng sediment, metal precipitates and a small amount of inclined arsenous
Sour calcium and iron(Or aluminium)Hydroxide form flco gel and sink, so as to reach the purpose of co-precipitation, while calcium ions and magnesium ions are dense
Degree is greatly reduced, and solves the problems, such as cleaning system recycle-water fouling;
7. the water outlet of electric flocculation unit enters intermediate pool, coagulation reaction tank is promoted to through pump, is thrown in coagulation reaction tank
Add a small amount of Na2CO3(10~70mg/L)、PAC(20~80mg/L)、PAM(0.5~4mg/L), the sewage self-flowing after flocculation
Into coagulative precipitation tank;
8. in coagulative precipitation tank, the floccule body in sewage is set to precipitate to remove by gravitational settling effect, coagulating sedimentation
The precipitating sludge in bottom of pond portion enters collection mud sump, and supernatant then enters copper mine acid waste water advanced treating former pond.
(2)Copper mine acid waste water advanced treating:
Using advanced treating elevator pump pressurization pass sequentially through heat exchanger heating, more medium filter, self-cleaning filter, surpass
Device filtering is filtered, water after filter enters ultrafiltration production pond;PAC is added before more medium filter(10~50mg/L)、NaClO(5~
20mg/L), and air water backwash is periodically carried out, ultrafiltration apparatus carries out the online backwash in cycle using HCl, NaClO and air;It is be situated between more
Mass filter, self-cleaning filter, the backwash water of ultrafiltration apparatus return to coagulation reaction tank reprocessing;Ultrafiltration apparatus produces water through reverse osmosis
Saturating force (forcing) pump, cartridge filter, reverse osmosis high-pressure pump enter counter-infiltration and carry out desalting processing, and scale inhibition is added before cartridge filter
Agent(2~4mg/L), reducing agent(1~5mg/L), non oxidizing bactericide(5~20mg/L), reverse osmosis produced Water circulation, counter-infiltration
Concentrated water removes copper mine sewerage disposing reuse Zero discharging system.
(3)Copper mine acid waste water Treatment of Sludge:
One section of sludge from sedimentation tank, two sections of sludge from sedimentation tank, three sections of sludge from sedimentation tank, electric flocculation equipment spoil disposal, coagulating sedimentation
Pond spoil disposal enters collection mud sump, and stirring is provided with collection mud sump, and each several part sludge is well mixed in sump and prevents sludge plate
Knot;Sludge in collection mud sump is lifted through pump, is concentrated into sludge concentration tank, reduces the moisture content of sludge, supernatant overflow
Copper mine acid waste water regulating reservoir is removed, the sludge after concentration pressurizes through sludge pressurization screw pump and adds PAM(1~5mg/L), it is sent into
Sludge filter press carries out mechanical dehydration, and the mud cake outward transport after dehydration, filtrate then flows back to regulating reservoir and re-starts processing.
Described step(1)Copper mine acid waste water passes through copper mine acid waste water processing system, specifically copper mine acid waste water
Pass sequentially through copper mine acid waste water regulating reservoir T1, regulating reservoir elevator pump P1, preneutralization groove PN, one section of neutralization chamber N1, stair oxidation it is anti-
Answer groove O1, one section of sedimentation basin S1, two sections of neutralization chamber N2, two sections of sedimentation basin S2, secondary oxidation reactive tank O2, three sections of neutralization chamber N3, three
Section sedimentation basin S3, pH regulating reservoirs PHD, electric flocculation equipment EF, intermediate pool T2, intermediate pool elevator pump P2, coagulation reaction tank R1、
Coagulative precipitation tank S4Until the processing water outlet F of copper mine acid waste water processing system;Wherein each stock acid waste water A(Including copper mine acid
Property Wastewater sludge processing system filtrate backflow H)In copper mine acid waste water regulating reservoir T1The interior regulation for carrying out water quality and quantity, and by
Regulating reservoir elevator pump P1It is sent into acid waste water preneutralization groove PN processing;1# lime is utilized in acid waste water preneutralization groove PN
Adding equipment D1Add(Concentration is 10%)Milk of lime carries out the neutralization regulation of pH value, and it is 3.8~4.2 to control pH;In one section
With groove N1Utilize lime and FeSO4(Ferrous sulfate)Adding equipment D2Add(Concentration is 1%)Milk of lime and ferrous sulfate, control
PH is 6.8~7.2;In stair oxidation reactive tank O1It is passed through 1# compressed airs A1Aoxidized, oxidation of ferrous iron to ferric iron,
Trivalent arsenic is oxidized to pentavalent arsenic, subsequently into one section of sedimentation basin S1;In one section of sedimentation basin S1Precipitated, one section of sedimentation basin S1's
Spoil disposal G enters collection mud sump, and supernatant enters two sections of neutralization chamber N2;In two sections of neutralization chamber N2Utilize 2# Lime-Injecting equipment D3Add
(Concentration is 1%)Milk of lime, it is 7.8~8.2 to control pH;In two sections of sedimentation basin S2Precipitated, two sections of sedimentation basin S2Spoil disposal G
Into collection mud sump, supernatant enters secondary oxidation reactive tank O2;In secondary oxidation reactive tank O2Utilize sodium hypochlorite adding equipment OD
Add sodium hypochlorite to be aoxidized, monovalence thallium is oxidized to trivalent thallium, while carry out air stirring to prevent from precipitating, water outlet enters three
Section neutralization chamber N3;In three sections of neutralization chamber N3Utilize 3# Lime-Injecting equipment D4Add(Concentration is 1%)Milk of lime, controls the pH to be
8.8~9.2;In three sections of sedimentation basin S3Precipitated, trivalent thallium can generate in the basic conditions to be insoluble in the thallium hydroxide of water and sink
Starch, three sections of sedimentation basin S3Spoil disposal G enter collection mud sump, supernatant enters pH regulating reservoirs PHD;Acid is utilized in pH regulating reservoirs PHD
Adding equipment D5Add acid, readjustment pH to neutrality, then waste water enter electric flocculation equipment EF;The electric flocculation in electric flocculation equipment EF
Under the electric field action of equipment, metal ion further forms Zn (OH)2、Pb(OH)2Deng sediment, metal precipitates and it is a small amount of partially
Calcium arsenite and iron(Or aluminium)Hydroxide form flco gel and sink, so as to reach the purpose of co-precipitation, at the same calcium and magnesium from
Sub- concentration is greatly reduced, and solves the problems, such as cleaning system recycle-water fouling;Electric flocculation equipment EF spoil disposal G enters collection mud
Pond, electric flocculation equipment EF water outlet enter intermediate pool T2, coagulation reaction tank R is promoted to through pump1, in coagulation reaction tank R1Middle profit
Use PAC/PAM/Na2CO3(Coagulant/flocculation aid/sodium carbonate)Adding equipment D6Add a small amount of Na2CO3, PAC, PAM, through flocculation
Sewage self-flowing afterwards enters coagulative precipitation tank S4;The backwash recirculation water E of copper mine acid waste water advanced treatment system also enters coagulation
Sedimentation basin S4;In coagulative precipitation tank S4In, the floccule body in sewage is precipitated to remove by gravitational settling effect, coagulating sedimentation
Pond S4The spoil disposal G of bottom enters collection mud sump, and supernatant is the processing water outlet F of copper mine acid waste water processing system(Into copper mine
Acid waste water advanced treating former pond).
Described step(2)Pass through copper mine acid waste water advanced treatment system, specifically copper mine acid waste water processing system
Processing water outlet F be sequentially connected in series by copper mine acid waste water advanced treating former pond T3, advanced treating elevator pump P5, heat exchanger HE,
More medium filter MMF, self-cleaning filter AF, ultrafiltration apparatus UF, ultrafiltration production pond T4, counter-infiltration force (forcing) pump P8, security personnel filtering
Device SAF, reverse osmosis high-pressure pump P9, reverse osmosis unit RO, reverse osmosis produced pond T5, until reuse water pump P10Send out recycle-water C;Its
The processing water outlet F of middle copper mine acid waste water processing system enters copper mine acid waste water advanced treating former pond T3, pass through depth
Manage elevator pump P5It is multiple that pressurization passes sequentially through heat exchanger HE heating, more medium filter MMF, self-cleaning filter AF, ultrafiltration UF
Filtering, water after filter enter ultrafiltration production pond T4;Heated using steam ZQ heat exchanging devices HE, utilized before more medium filter MMF
PAC/ bactericide adding equipments D8PAC, NaClO are added, and periodically utilizes more medium filter backwashing pump P6With roots blower B1
Air water backwash is carried out to more medium filter MMF;Ultrafiltration UF utilizes hyperfiltration reverse-rinsing pump P7, acid/base/bactericide adding equipment D9、2#
Compressed air A2The online backwash in the cycle of HCl, NaClO and air is carried out to ultrafiltration UF;More medium filter MMF, self-cleaning
Filter AF, ultrafiltration UF backwash water E return to coagulation reaction tank reprocessing;Pond T is produced in ultrafiltration4In ultrafiltration production water pass through reverse osmosis
Saturating force (forcing) pump P8Pressurization is filtered through cartridge filter SAF, and is added and set using antisludging agent/reducing agent before cartridge filter SAF
Standby D10Add antisludging agent, reducing agent, non oxidizing bactericide;Again through reverse osmosis high-pressure pump P9Carried out into reverse osmosis (RO) at desalination
Reason, reverse osmosis (RO) production water pass through reverse osmosis produced pond T5, reuse water pump P10Recycle-water C is sent out, the concentrated water of reverse osmosis (RO) is as dense
Salt solution D removes copper mine sewerage disposing reuse Zero discharging system.
Described step(3)Pass through copper mine acid waste water sludge treating system, specifically copper mine acid waste water processing system
WWT one section of sedimentation basin S1, two sections of sedimentation basin S2, three sections of sedimentation basin S3, electric flocculation equipment EF, coagulative precipitation tank S4Spoil disposal G according to
It is secondary to be connected in series through collection mud sump SW, sludge lifting pump P3, sludge concentration tank SC, sludge pressurization screw pump P4, sludge filter press SD until
Output mud cake transports outward B;Wherein collect and stirring is provided with mud sump SW, each several part sludge is well mixed in sump and prevents sludge
It is hardened;Collect the sludge in mud sump SW through sludge lifting pump P3Lifting, is concentrated into sludge concentration tank SC, reduces containing for sludge
Water rate, the sludge after concentration is through sludge pressurization screw pump P4Pressurize and utilize PAM adding equipments D7PAM is added, is sent into sludge press filtration
Machine SD carries out mechanical dehydration, and mud cake outward transport B is sent out after dehydration;Sludge concentration tank SC supernatant and sludge filter press SD filtrate
The filtrate backflow H for converging into copper mine acid waste water sludge treating system then flows back to regulating reservoir and re-starts processing.
Embodiment
Certain Tong Ye Co., Ltds sewage treatment and recovery engineering(Acid waste water and sulfuric acid area early-stage rainwater part)Acid waste water
Treating stations.
1. design influent quality and water
The sewage total amount of this project copper mine acid waste water presses 1000m3/d(42 m3/h)Design, the source of sewage mainly has:
(1)Water after waste acid processing:474m3/ d, containing H2SO4:0.51g/l, As:50mg/l, Cu:5mg/l, Pb:5mg/l,
Zn:55mg/l, Fe:100mg/l, F:20 mg/l, Cl:1500 mg/l;
(2)Mill floor flushing water:20m3/ d, pH=2;
(3)Desulfurization(Gypsum)System drainage:133m3/d;
(4)Central laboratory:5m3/ d, pH=4;
(5)Melting is gathered dust flushing water:5m3/ d, pH=4;
(6)The early-stage rainwater and plant area's accident water in sulfuric acid area.
The early-stage rainwater amount of 15 minutes before sulfuric acid area:Sulfuric acid area stormwater tank collects 67m3/ time, the effluent part collect after by
Pump point is discharged into acid waste water processing system in 7 days.
2. design effluent quality
Recycle-water meets as circulating cooling make-up water, its water quality index after advanced treating《Industrial circulating cooling water processing design
Specification》(GB50050-2007)6.1.3 recycled water water quality requirement:
Recycled water water quality index:
Sequence number |
Project |
Unit |
Water Quality Control Indexes |
1 |
pH(25℃) |
|
7.0-8.5 |
2 |
Suspension |
mg/L |
≤10 |
3 |
Turbidity |
mg/L |
≤5 |
4 |
BOD5 |
mg/L |
≤5 |
5 |
COD |
mg/L |
≤30 |
6 |
Iron |
mg/L |
≤0.5 |
7 |
Manganese |
mg/L |
≤0.2 |
8 |
Cl- |
mg/L |
≤250 |
9 |
Calcium hardness(With CaCO3Meter) |
mg/L |
≤250 |
10 |
Methyl orange alkalinity(With CaCO3Meter) |
mg/L |
≤200 |
11 |
NH3-N |
mg/L |
≤5 |
12 |
Total phosphorus |
mg/L |
≤1 |
13 |
Soluble solid |
mg/L |
≤1000 |
14 |
Free chlorine |
mg/L |
End 0.1-0.2 |
15 |
Petroleum-type |
mg/L |
≤5 |
16 |
Total number of bacteria |
Individual/ml |
< 1000 |
3. the characteristics of copper mine acid waste water
Copper mine acid waste water caused waste water after biological dump leaching essentially from copper mine, has following features:
(1)Between copper mine acid waste water pH is 2~4, contain various ions.In addition, also contain in these waste water
The organic matter such as suspension and mineral oil.
(2)Wastewater flow rate is big, time of flow length.
(3)Drainage point disperses, and water quality and water fluctuation are big.
4. waste water treatment process selects
According to the principle of " the dirty shunting of rain, remove contamination shunting, dual treatment, multi-purpose water ", the waste water after processing realizes gradient
Reuse, realize the overall goals of zero-emission.The acid waste water of this engineering plant area enters acidity in the lump with the early-stage rainwater in sulfuric acid area
Waste water processing station processing, meets first after processing《Copper, nickel, cobalt emission of industrial pollutants standard》(GB25467-2010) table 3 is marked
It is accurate and《Hunan Province's industrial wastewater thallium pollution thing discharge standard》(DB43/968-2014), processing rear portion is allocated as Sewage Disposal
Medicament preparation water, then fully recovering supplements water in circulating cooling after acid waste water advanced treating, not outer to arrange.
Because, mainly containing acid, containing arsenic, containing heavy metal etc., the sewage treatment process of design is with this in the acid waste water of this engineering
Three pollutants remove target to be main, and remaining other pollutant load is less can to pass through the membrane technology of advanced treatment unit
Removed.
The waste water treatment process that this engineering is finally selected is:
(1)H in acid waste water2SO4Neutralized using milk of lime;
(2)Hydroxide precipitation method is selected in the removal of heavy metal ion in acid waste water, is controlled by feeding lime breast
The pH value of waste water processed, is neutralized using multistage, in OH-In the presence of make heavy metal generation insoluble matter precipitation and remove;
(3)Arsenic in waste water uses lime-ferrous method, by add ferrous salt and through aeration agitation, make it fully mixed
Reaction is closed, and the trivalent arsenic of part is oxidized to pentavalent arsenic using the oxygen in air, is removed through precipitation;
(4)Thallium in waste water is aoxidized, monovalence thallium using pre-oxidation coagulant sedimentation by adding sodium hypochlorite
Trivalent thallium is oxidized to, trivalent thallium can generate the thallium hydroxide sediment for being insoluble in water in the basic conditions, then dosing coagulant
Precipitation removes;
(5)Water outlet after neutralization precipitation carries out further removing metal ion again through electric flocculation workshop section, it is ensured that at heavy metal
Manage suspension up to standard, then further to be gone in water removal through flocculation sediment;
(6)Advanced treating further carries out desalination reuse by ultrafiltration and reverse osmosis membrane technology.
5. technological process
The process flow diagram of copper mine spent acidic water handling reclamation set is referring to accompanying drawing 4.
6. system main design parameters
● civil engineering:
Advanced treating synthesis factory building includes:Equipment room(More medium filter, self-cleaning filter, ultrafiltration, counter-infiltration, CIP
Device), between dosing, pump house, switchgear house, control room etc..
● capital equipment:
Sequence number |
Device name |
Specifications and models |
Material |
Unit |
Quantity |
1 |
Acid waste water is adjusted
Pond |
|
|
|
|
1.1 |
Acid waste water is adjusted
Pond elevator pump |
Anticorrosive anti-wear mortar pump, Q=50m3/ h, H=
15m, N=7.5kW |
Steel lining superelevation point
Sub- weight northylen |
Platform |
2 |
1.2 |
Regulating reservoir perforated pipe
Aerator |
It is nonstandard, perforated tube, service area 54m2/ set |
UPVC |
Set |
1 |
2 |
During acid waste water is pre-
And groove |
|
|
|
|
2.1 |
During acid waste water is pre-
And groove |
φ 2.4m × 4.2m, V=19m3 |
Carbon steel liner FRP
Anti-corrosion; |
Platform |
1 |
2.2 |
Mixing agitator |
Whipped form:Spiral paddle is double-deck;N=1.5kW |
Agitating shaft and oar
Leaf steel lining glue |
Platform |
1 |
2.3 |
Milk of lime measuring tank |
V=2.0m³ |
Carbon steel anti-corrosion |
Set |
2 |
2.4 |
Milk of lime measuring tank
Mixer |
Rotating speed:80~120r/min, N=0.55kW |
Axle, impeller
SS304 |
Set |
2 |
2.5 |
Lime milk metering pump |
Q=0.46m3/ h, P=0.6Mpa (screw pumps), N=
0.37kW |
|
Platform |
2 |
3 |
One section of neutralization chamber |
|
|
|
|
3.1 |
One section of neutralization chamber |
φ 2.4m × 4.2m, V=19m3 |
Carbon steel liner FRP
Anti-corrosion |
Platform |
1 |
3.2 |
Mixing agitator |
Whipped form:Spiral paddle is double-deck, N=1.5kW |
Agitating shaft and oar
Leaf steel lining glue |
Platform |
1 |
3.3 |
Milk of lime measuring tank |
V=2.0m³ |
Carbon steel anti-corrosion |
Set |
2 |
3.4 |
Milk of lime measuring tank
Mixer |
Rotating speed:80~120r/min, N=0.55kW |
Axle, impeller
SS304 |
Set |
2 |
3.5 |
Lime milk metering pump |
Q=0.46m3/ h, P=0.6Mpa (screw pumps), N=
0.37kW |
|
Platform |
2 |
3.6 |
FeSO4Molten drug slot |
PT-2000L, V=2.0m3 |
PE |
Set |
2 |
3.7 |
FeSO4Measuring tank stirs
Mix machine |
JBJ-700, N=0.55kW |
Axle, impeller
SS304 |
Set |
2 |
3.8 |
FeSO4Measuring pump |
Q=90L/h, P=0.5MPa, N=0.25kW(Become
Frequency controls) |
Pump head PVC |
Platform |
4 |
4 |
Stair oxidation reacts
Pond |
|
|
|
|
4.1 |
Perforated pipe aerating regulation device |
It is nonstandard, perforated tube, service area 10.8m2/
Set |
UPVC |
Set |
1 |
4.2 |
Effluent weir |
5400mm×400mm×2mm |
SS304 |
Part |
1 |
5 |
One section of sedimentation basin |
|
|
|
|
5.1 |
Guide shell and reflection
Plate |
Φ0.60m×H 3.0m |
FRP |
Set |
1 |
5.2 |
Effluent weir |
21600mm×400mm×2mm |
SS304 |
Set |
1 |
5.3 |
Walkway board and support
Platform |
L0.8m×B5.4m |
Carbon steel anti-corrosion |
Set |
1 |
6 |
Two sections of neutralization chambers |
|
|
|
|
6.1 |
Two sections of neutralization chambers |
φ 2.4m × 4.2m, V=19m3 |
Carbon steel liner FRP
Anti-corrosion; |
Platform |
1 |
6.2 |
Mixing agitator |
Whipped form:Spiral paddle is double-deck;N=1.5kW |
Agitating shaft and oar
Leaf steel lining glue |
Platform |
1 |
6.3 |
Milk of lime measuring tank |
V=2.0m³ |
Carbon steel anti-corrosion |
Set |
2 |
6.4 |
Milk of lime measuring tank
Mixer |
Rotating speed:80~120r/min, N=0.55kW |
Axle, impeller
SS304 |
Set |
2 |
6.5 |
Lime milk metering pump |
Q=0.46m3/ h, P=0.6Mpa (screw pumps), N=
0.37kW |
|
Platform |
2 |
7 |
Two sections of sedimentation basins |
|
|
|
|
7.1 |
Guide shell and reflection
Plate |
Φ0.60m×H3.0m |
FRP |
Set |
1 |
7.2 |
Effluent weir |
21600mm×400mm×2mm |
SS304 |
Set |
1 |
7.3 |
Walkway board and support
Platform |
L0.8m×B5.4m |
Carbon steel anti-corrosion |
Set |
1 |
8 |
Secondary oxidation reacts
Pond |
|
|
|
|
8.1 |
Perforated pipe aerating regulation device |
It is nonstandard, perforated tube, service area 10.8m2/
Set |
UPVC |
Set |
1 |
8.2 |
Effluent weir |
5400mm×400mm×2mm |
SS304 |
Part |
1 |
8.3 |
Sodium hypochlorite dosing
Groove |
PT-1000L, V=1000L |
PE |
Platform |
2 |
8.4 |
Mixer |
JBJ-500, N=0.37kW |
SS304 |
Platform |
2 |
8.5 |
Measuring pump |
Q=50L/h, P=0.5MPa, N=0.25kW |
It is compound |
Platform |
4 |
9 |
Three sections of neutralization chambers |
|
|
|
|
9.1 |
Three sections of neutralization chambers |
φ 2.4m × 4.2m, V=19m3 |
Carbon steel liner FRP
Anti-corrosion |
Platform |
1 |
9.2 |
Mixing agitator |
Whipped form:Spiral paddle is double-deck;N=1.5kW |
Agitating shaft and oar
Leaf steel lining glue |
Platform |
1 |
9.3 |
Milk of lime measuring tank |
V=2.0m³ |
Carbon steel anti-corrosion |
Set |
2 |
9.4 |
Milk of lime measuring tank
Mixer |
Rotating speed:80~120r/min, N=0.55kW |
Axle, impeller
SS304 |
Set |
2 |
9.5 |
Lime milk metering pump |
Q=0.46m3/ h, P=0.6Mpa (screw pumps), N=
0.37kW |
|
Platform |
2 |
10 |
Three sections of sedimentation basins |
|
|
|
|
10.1 |
Guide shell and reflection
Plate |
Φ0.60m×H3.0m |
FRP |
Set |
1 |
10.2 |
Effluent weir |
21600mm×400mm×2mm |
SS304 |
Set |
1 |
10.3 |
Walkway board support is flat
Platform |
L0.8m×B5.4m |
Carbon steel anti-corrosion |
Set |
1 |
11 |
PH regulating reservoirs |
|
|
|
|
11.1 |
Perforated pipe aerating regulation device |
It is nonstandard, perforated tube, service area 10.8m2/
Set |
UPVC |
Set |
1 |
11.2 |
Acid-storing barrel |
PT-1000L, V=1.0m3 |
Material PE |
Set |
2 |
11.3 |
H2SO4Measuring pump |
The kW of Q=90L/h, P=0.5MPa, N=0.25(Become
Frequency controls) |
Pump head PVC |
Platform |
4 |
11.4 |
Effluent weir |
5400mm×400mm×2mm |
SS304 |
Part |
1 |
12 |
Electric flocculation unit |
|
|
|
|
12.1 |
Electric flocculation machine |
Disposal ability 45m3/ h, appearance and size:4.2 m
×2.2 m×3.2m;N=90kW |
Casing carbon steel is prevented
It is rotten |
Set |
1 |
12.2 |
Electric flocculation machine is supporting
Equipment |
PH instrument, air compressor machine, operating platform etc. |
|
Set |
1 |
13 |
Coagulation reaction tank |
|
|
|
|
13.1 |
Mixing agitator |
Whipped form:Spiral paddle is double-deck, and N=
1.5kW |
Agitating shaft and oar
Leaf steel lining glue |
Platform |
3 |
13.2 |
PAC dosing tanks |
PT-1000L, V=1000L, |
PE |
Platform |
2 |
13.3 |
PAC mixers |
JBJ-500,0.37kW |
SS304 |
Platform |
2 |
13.4 |
PAC measuring pumps |
Q=50L/h, P=0.5MPa, N=0.25kW |
It is compound |
Platform |
4 |
13.5 |
The molten drug slots of PAM |
PT-1000L, V=1000L, |
PE |
Platform |
2 |
13.6 |
PAM mixers |
JBJ-500,N=0.37kW |
SS304 |
Platform |
2 |
13.7 |
PAM measuring pumps |
Q=50L/h, P=0.5MPa, N=0.25kw |
It is compound |
Platform |
4 |
14 |
Coagulative precipitation tank |
|
|
|
|
14.1 |
Guide shell and reflection
Plate |
Φ0.60m×H3.0m |
FRP |
Set |
1 |
14.2 |
Effluent weir |
21600mm×400mm×2mm |
SS304 |
Set |
1 |
14.3 |
Walkway board support is flat
Platform |
L0.8m×B5.4m |
Carbon steel anti-corrosion |
Set |
1 |
15 |
Collect mud sump |
|
|
|
|
15.1 |
Air agitator |
Service area:9m2/ set |
304 |
Set |
1 |
15.2 |
Sludge lifting pump |
Submersible sewage pump, Q=15m3/ h, H=12m, N=1.1kW,
With automatic coupling device |
Cast iron |
Platform |
2 |
16 |
Sludge concentration tank |
|
|
|
|
16.1 |
Sludge concentrator |
WNG-4.54, N=0.55kW |
Carbon steel anti-corrosion/water
Lower SS304 |
Platform |
1 |
16.2 |
Effluent weir |
14000mm×400mm×2mm |
SS304 |
Set |
1 |
17 |
Dehydration machine room |
|
|
|
|
17.1 |
Screw pump |
G40-1, Q=3.3m3/ h, H=60m, N=1.5kW |
It is compound |
Platform |
2 |
17.2 |
Plate and frame filter press(Into
Complete equipment) |
Filter area:200m2, hydraulic compression, machinery guarantor
Pressure, automatic discharging |
It is compound |
Set |
1 |
18 |
Air blast computer room |
|
|
|
|
18.1 |
Roots blower |
Q=11.42m3/ min, Δ Pa=68.6kPa, N=
18.5kW |
Cast iron |
Platform |
2 |
19 |
Advanced treating part |
|
|
|
|
19.1 |
Raw water pump |
Q=50t/h, H=36m, N=11kW, 1 is standby with 1 |
Cast iron |
Platform |
2 |
19.2 |
Heat exchanger |
Pipe heat exchanger, refrigerant Q=50t/h, temperature rise 20
DEG C, with automatic temperature-controlled regulating valve, temperature pick-up
Device |
904L |
Platform |
1 |
19.3 |
Flocculant dosing fills
Put |
Batch meter:V=200L, switch, match somebody with somebody containing low liquid level
Measure box mixer, measuring pump(1 is standby with 1):
GM0010, Q=10L/h, H=120m, P=
0.37kW |
Casing PE/ is stirred
SS316L/ pump heads
PVC |
Set |
1 |
19.4 |
Bactericide dosing fills
Put |
Batch meter:V=200L, switch, match somebody with somebody containing low liquid level
Measure box mixer, measuring pump(1 is standby with 1):
GM0010, Q=10L/h, H=120m, P=
0.37kW |
Casing PE/ is stirred
SS316L/ pump heads
PVC |
Set |
1 |
19.5 |
Pipe-line mixer |
DN100 |
PE/CS |
Platform |
1 |
19.6 |
More medium filter |
DN2800,Q=42m3/ h, anthracite:Particle diameter
The m of 0.8-1.6mm, thickness 400mm, V=4.03Stone
Sand:Particle diameter 0.5-1.2mm, thickness 800mm,
V=8.0 m3 |
Carbon steel line with rubber, outside
Surface anticorrosion |
Set |
2 |
19.7 |
More medium filter
Backwash water pump |
Q=265m3/h,H=20m,N=30kW |
Cast iron |
Platform |
2 |
19.8 |
Roots blower |
Q=5.6m3/min,P=58KPa,N=15kW |
Cast iron |
Platform |
1 |
19.9 |
Self-cleaning filter |
Filtering accuracy:100 μm, Q=47m3/h, |
Filter screen SS316L |
Platform |
1 |
19.10 |
Ultrafiltration apparatus |
Net aquifer yield:Q=42t/h covers, the rate of recovery:
90%, hyperfiltration membrane assembly:SN-CUF-0860,24
Branch, net flux 43.8L/ ㎡ h |
|
Set |
1 |
19.11 |
Hyperfiltration reverse-rinsing water pump |
Q=70t/h, H=25m, N=11kW, 1 is standby with 1,
With frequency conversion |
Flow passage components
SS316L |
Platform |
2 |
19.12 |
Hyperfiltration reverse-rinsing filters
Device |
Y-type filter, DN125, the μ of filtering accuracy 100
M, |
Carbon steel line with rubber, outside
Surface anticorrosion |
Platform |
1 |
19.13 |
Hydrochloric acid chemicals dosing plant |
Batch meter:V=200L, switch, match somebody with somebody containing low liquid level
Measuring pump(1 is standby with 1):P+056, Q=3.8L/
H, H=76m, P=22W |
Casing PE/ pump heads
PVC |
Set |
1 |
19.14 |
Sodium carbonate dosing fills
Put |
Batch meter:V=200L, switch, match somebody with somebody containing low liquid level
Measuring pump(1 is standby with 1):P+096, Q=15.1L/
H, H=100m, P=22W |
Casing PE/ pump heads
PVC |
Set |
1 |
19.15 |
Non-oxidative antimicrobial
Chemicals dosing plant |
Batch meter:V=200L, switch, match somebody with somebody containing low liquid level
Measuring pump(1 is standby with 1):P+056, Q=3.8L/
H, H=76m, P=22W |
Casing PE/ pump heads
PVC |
Set |
1 |
19.16 |
Reverse osmosis booster pump |
Q=42t/h, H=32m, N=7.5kW, 1 is standby with 1 |
Flow passage components
SS316L |
Platform |
2 |
19.17 |
Antisludging agent dosing fills
Put |
Batch meter:V=200L, switch, match somebody with somebody containing low liquid level
Measuring pump(1 is standby with 1):P+046, Q=1.9L/
H, H=172m, P=22W |
Casing PE/ pump heads
PVC |
Set |
1 |
19.18 |
Reducing agent dosing fills
Put |
Batch meter:V=200L, switch, match somebody with somebody containing low liquid level
Measuring pump(1 is standby with 1):P+046, Q=1.9L/
H, H=172m, P=22W |
Casing PE/ pump heads
PVC |
Set |
1 |
19.19 |
Pipe-line mixer |
DN100 |
PE/CS |
Platform |
1 |
19.20 |
Cartridge filter |
DN350, it is vertical, with big flow filter core:Filtering
5 μm, 2/platform of precision |
SS316L/PP |
Platform |
1 |
19.21 |
High-pressure pump |
Q=42t/h, H=170m, N=37kW, with frequency conversion |
Flow passage components
SS316L |
Platform |
1 |
19.22 |
Reverse osmosis unit |
Q=27.3t/h covers, Re=65%, reverse osmosis membrane
Element:BW30FR-400/34i, 42/set,
Average permeant flux:17.5LMH |
|
Set |
1 |
19.23 |
Waste water pump |
Q=15t/h, H=32m, N=3kW, 1 is standby with 1 |
Cast iron |
Platform |
2 |
19.24 |
RO flush water pumps |
Q=36t/h,H=32m,N=5.5kW |
SS304 |
Platform |
1 |
19.25 |
Chemically-cleaning device |
|
|
Set |
1 |
19.26 |
Technique compressed air
Basin |
V=2m3, P=1.0MPa, supporting safety valve, blowdown
Valve |
16MnR |
Platform |
1 |
19.27 |
Instrument compressed air
Basin |
V=1m3, P=1.0MPa, supporting safety valve, blowdown
Valve, pressure-reducing valve |
16MnR |
Platform |
1 |
19.27 |
Other matching instruments,
Valve |
It is supporting |
|
Set |
1 |
20 |
System mounting material |
It is supporting |
|
Batch |
1 |
21 |
Electrical system |
It is supporting |
|
Set |
1 |
22 |
Other systems |
It is supporting standby redundancy, specific purpose tool, illumination, warm
Logical, plumbing, communication etc. |
|
Set |
1 |