The clipping card device for hoisting and its application method of heavy-duty steel plate blank material
Technical field
The present invention relates to metallurgical industry field of steel production, the clipping card device for hoisting of specifically a kind of heavy-duty steel plate blank material and
Its application method.
Background technique
In steel casting production process, a large amount of heavy-duty steel plate blank material (long 10m, wide 1.5m, thick 0.18m, monolithic weight 14t
More than), since size is big, weight weight, require to lift by crane or transport using special large-scale suspender or fixture.To ensure transporting
During defeated, steel plate blank will not fall off from suspender or fixture, and steel mill generally uses double limb fixtures.The fixture is special steel
Material is made, altogether the limb foot fixed there are four rectangular distribution, relative position, and each limb underfooting portion is crotch-shaped.Transport steel
When plate blank material, first four limb foot crotches of double limb fixtures are stuck in below horizontal positioned steel plate blank, and four limb foot crotches
Planar central position be overlapped with steel plate blank position of centre of gravity.Four limb feet of double limb fixtures are fastened to plate slab feed collet again
It is fixed, the lifting and transhipment work of heavy-duty steel plate blank material can be carried out.To be smoothly stuck in below steel plate blank convenient for limb foot crotch,
Steel plate blank generallys use the horizontal hierarchical rule up and down of " well " font and stacks.
Double limb fixtures efficiency and safety in handling " well " font heavy-duty steel plate blank material that hierarchical rule is stacked horizontal up and down
Property is relatively high.However in steel mill, often there is the horizontal heavy-duty steel that hierarchical rule is stacked up and down of non-" well " font of handling
The case where plate blank material.In this case, using double limb fixtures, handling efficiency is lower, and steel plate blank easily occurs and falls off danger
Feelings.This is mainly caused by following reason:
1) double limb fixtures are bulky, without foot above the steel plate blank that the horizontal hierarchical rule up and down of non-" well " font is stacked
Fixture is allowed to go deep into for enough spaces or limb foot crotch can not protrude on the downside of steel plate blank.
2) steel plate blank biggish for tilt angle can not since four limb foot relative positions of double limb fixtures are fixed
Detent, fastening are carried out in the position of centre of gravity of steel plate blank.
If 3) in the non-gravity position biggish steel plate blank of handling tilt angle by force, due to steel plate blank be self-possessed it is larger,
Its gravity is much larger than the frictional force that four limb feet apply steel plate blank in the component of inclined direction, and sliding base accident easily occurs.
It is found through being retrieved to existing literature, under complex working condition, especially for the plate slab of the excessive stacking of tilt angle
Expect that the current application study of hoist tool is less." the slab clamp that Chen Kefei is delivered in " handling machinery " (in November, 2010)
Crane falls base crash analysis and clamp and improves " in a text, it is indicated that the main reason for sliding base is fallen, and to conventional plate blank handling
The clamp of fixture is improved.However, improved hoist tool working method remains horizontal clamping, for tilt angle
Excessive, the irregular handling for stacking plate remains unchanged no good technology solution.
Summary of the invention
The object of the present invention is to provide a kind of using safe, can adapt to the folder of the heavy-duty steel plate blank material of complex working condition
Hold formula card device for hoisting and its application method.
In order to achieve the above object, the present invention is implemented as follows:
A kind of clipping card device for hoisting of heavy-duty steel plate blank material, it includes two clamping plates and two connecting rods and several gaskets
And locking nut;Clamping plate one end is equipped with lifting hole(eyelet) and the both ends of clamping plate are equipped with the connecting hole passed through for connecting rod, wherein close to lifting hole(eyelet)
The connecting hole of side is located on the inside of lifting hole(eyelet);Connecting rod includes the linkage section positioned at middle section, positioned at linkage section both ends perforated section, be located at
The screw-threaded coupling section at perforated section both ends, the cross sectional shape of the perforated section and the hole shape of connecting hole are identical, and two clamping plates are logical
It crosses connecting hole and is through on the perforated section of two connecting rods respectively, gasket is placed in the screw-threaded coupling section of connecting rod, locking nut
Fixation is threadedly coupled with screw-threaded coupling section.
The clipping card device for hoisting of the heavy-duty steel plate blank material, it is wide close to its a length of 85mm of the connecting hole of lifting hole(eyelet) side
For 90mm, a length of 135mm of another connecting hole, width 90mm.
The clipping card device for hoisting of the heavy-duty steel plate blank material, clamping plate both ends are arc-shaped.
The application method of the clipping card device for hoisting of heavy-duty steel plate blank material, it includes the following steps:
The first step finishes the card device for hoisting assembling;
Second step loosens locking nut, and making device is in the loose state without dissipating, and distance is greater than steel plate to be hung between two clamping plates
The thickness of blank is hung on crane hook, other end rope after being determined the rope end of steel lifting rope one end and main rope using U-shaped card card pressing
Head determines rope end and main rope with U-shaped card card pressing after the lifting hole(eyelet) of clamping plate, hangs on crane hook, will be blocked using crane and lifting rope
Device for hoisting is hoisted to presumptive area;
Card device for hoisting is backed out far from the locking nut of lifting rope one end and is extracted out respective link, makes card device for hoisting by third step
Card device for hoisting is covered in one end of steel plate blank to be hung, connecting rod is then penetrated snap-gauge open end again by the opening-like state in one end
On two clamping plates and successively cover Upper gasket and locking nut;
4th step screws the locking nut at card device for hoisting both ends, and card device for hoisting is made to clamp steel plate blank;
5th step lifts by crane lifting rope using crane, and under the Gravitative Loads of steel plate blank, card device for hoisting can voluntarily clamping lock and be pressed from both sides
Tightly;
Steel plate blank is hoisted to presumptive area by the 6th step, after placing steadily, unclamps card device for hoisting far from lifting rope one end
Locking nut removes entire card device for hoisting, completes handling.
The manufacturing method of the connecting rod: it includes the following steps:
Step 1 marks one group of parallel lines on round steel end plane, and parallel lines spacing is 5mm bigger than hole width above batten plate,
Steel cutting outside round steel parallel lines is polished off, to provide stationary plane, in slab lifting to block steel plate blank, is allowed to
It is difficult to slide when lifting to fall off;
Position marks the range of linkage section among step 2, the steel Kun after polishing, connects Length Ratio steel plate sotck thinkness
Small 2mm is conducive to fastening steel plate blank.Secondary cut is carried out to the steel rider outside connection segment limit and is polished into prism, plane section
Rectangular dimension is slightly less than batten plate square hole size 1mm;
Step 3, steel rider both ends mark perforation segment limit after secondary polishing, and perforation segment length is 30mm, with batten plate thickness
Unanimously.The screw thread for being 50mm with tap wrench tapping diameter to the steel rider outside linkage section and perforation segment limit, screw thread segment length are not less than
90mm prevents from moulding adobe blocks when lifting, completes Machining of Connecting Rod to adapt to the adjusting of fastening nut tightness.
The present invention uses above-mentioned design, has the advantage that
1) whole device structure is simple, and materials are convenient, and can gather materials on the spot production, therefore low in cost.
2) it is not quenched when batten plate production cutting, the rigidity and intensity of clamping plate can be guaranteed, materials'use time-varying
Shape is small, will not cause to slide due to chucking power is insufficient because of deformation after steel billet locking, safety is secure.
3) nut and backing plate are combined, it is wide to be applicable in aspect to adapt to different size plates for adjustable clamping degree.
4) tool is small in size, light-weight, and it is convenient that disassembly is transported, and easy to operate quick, the operating space needed is small.
Detailed description of the invention
Fig. 1 is clamping plate schematic diagram.
Fig. 2 is the diagrammatic cross-section that clamping plate is connect with connecting rod.
Specific embodiment
The present invention is further illustrated below by way of specific embodiment.
As shown in Figure 1 and Figure 2, the clipping card device for hoisting of a kind of heavy-duty steel plate blank material, it includes two clamping plates and two companies
Bar and several gaskets and locking nut;Clamping plate one end is equipped with lifting hole(eyelet) and the both ends of clamping plate are equipped with the connection passed through for connecting rod
Hole, wherein the connecting hole close to lifting hole(eyelet) side is located on the inside of lifting hole(eyelet);Connecting rod includes the linkage section positioned at middle section, is located at linkage section
The perforated section at both ends, the screw-threaded coupling section positioned at perforated section both ends, the cross sectional shape of the perforated section and the aperture shape of connecting hole
Shape is identical, and two clamping plates are through at respectively on the perforated section of two connecting rods by connecting hole, and gasket is placed on the screw thread of connecting rod
In locking section, locking nut is threadedly coupled fixation with screw-threaded coupling section.
The clipping card device for hoisting of the heavy-duty steel plate blank material, it is wide close to its a length of 85mm of the connecting hole of lifting hole(eyelet) side
For 90mm, a length of 135mm of another connecting hole, width 90mm.
The clipping card device for hoisting of the heavy-duty steel plate blank material, clamping plate both ends are arc-shaped.
The application method of the clipping card device for hoisting of heavy-duty steel plate blank material, it includes the following steps:
The first step finishes the card device for hoisting assembling;
Second step loosens locking nut, and making device is in the loose state without dissipating, and distance is greater than steel plate to be hung between two clamping plates
The thickness of blank is hung on crane hook, other end rope after being determined the rope end of steel lifting rope one end and main rope using U-shaped card card pressing
Head determines rope end and main rope with U-shaped card card pressing after the lifting hole(eyelet) of clamping plate, hangs on crane hook, will be blocked using crane and lifting rope
Device for hoisting is hoisted to presumptive area;
Card device for hoisting is backed out far from the locking nut of lifting rope one end and is extracted out respective link, makes card device for hoisting by third step
Card device for hoisting is covered in one end of steel plate blank to be hung, connecting rod is then penetrated snap-gauge open end again by the opening-like state in one end
On two clamping plates and successively cover Upper gasket and locking nut;
4th step screws the locking nut at card device for hoisting both ends, and card device for hoisting is made to clamp steel plate blank;
5th step lifts by crane lifting rope using crane, and under the Gravitative Loads of steel plate blank, card device for hoisting can voluntarily clamping lock and be pressed from both sides
Tightly;
Steel plate blank is hoisted to presumptive area by the 6th step, after placing steadily, unclamps card device for hoisting far from lifting rope one end
Locking nut removes entire card device for hoisting, completes handling.
The manufacturing method of the connecting rod: it includes the following steps:
Step 1 marks one group of parallel lines on round steel end plane, and parallel lines spacing is 5mm bigger than hole width above batten plate,
Steel cutting outside round steel parallel lines is polished off, to provide stationary plane, in slab lifting to block steel plate blank, is allowed to
It is difficult to slide when lifting to fall off;
Position marks the range of linkage section among step 2, the steel Kun after polishing, connects Length Ratio steel plate sotck thinkness
Small 2mm is conducive to fastening steel plate blank.Secondary cut is carried out to the steel rider outside connection segment limit and is polished into prism, plane section
Rectangular dimension is slightly less than batten plate square hole size 1mm;
Step 3, steel rider both ends mark perforation segment limit after secondary polishing, and perforation segment length is 30mm, with batten plate thickness
Unanimously.The screw thread for being 50mm with tap wrench tapping diameter to the steel rider outside linkage section and perforation segment limit, screw thread segment length are not less than
90mm prevents from moulding adobe blocks when lifting, completes Machining of Connecting Rod to adapt to the adjusting of fastening nut tightness.
The present invention uses above-mentioned design, has the advantage that
1) whole device structure is simple, and materials are convenient, and can gather materials on the spot production, therefore low in cost.
2) it is not quenched when batten plate production cutting, the rigidity and intensity of clamping plate can be guaranteed, materials'use time-varying
Shape is small, will not cause to slide due to chucking power is insufficient because of deformation after steel billet locking, safety is secure.
3) nut and backing plate are combined, it is wide to be applicable in aspect to adapt to different size plates for adjustable clamping degree.
4) tool is small in size, light-weight, and it is convenient that disassembly is transported, and easy to operate quick, the operating space needed is small.