CN105618190A - Low-energy-consumption colloid grinder type emulsifying machine - Google Patents
Low-energy-consumption colloid grinder type emulsifying machine Download PDFInfo
- Publication number
- CN105618190A CN105618190A CN201610062977.5A CN201610062977A CN105618190A CN 105618190 A CN105618190 A CN 105618190A CN 201610062977 A CN201610062977 A CN 201610062977A CN 105618190 A CN105618190 A CN 105618190A
- Authority
- CN
- China
- Prior art keywords
- stator
- main shaft
- energy consumption
- emulsifying machine
- colloid mill
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C7/00—Crushing or disintegrating by disc mills
- B02C7/175—Disc mills specially adapted for paste-like material, e.g. paint, chocolate, colloids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C7/00—Crushing or disintegrating by disc mills
- B02C7/02—Crushing or disintegrating by disc mills with coaxial discs
- B02C7/04—Crushing or disintegrating by disc mills with coaxial discs with concentric circles of intermeshing teeth
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C7/00—Crushing or disintegrating by disc mills
- B02C7/11—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C7/00—Crushing or disintegrating by disc mills
- B02C7/11—Details
- B02C7/12—Shape or construction of discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C7/00—Crushing or disintegrating by disc mills
- B02C7/11—Details
- B02C7/16—Driving mechanisms
Abstract
The invention discloses a low-energy-consumption colloid grinder type emulsifying machine. The two ends of a stator shell of the emulsifying machine are connected with a shell body and an end cover correspondingly. The shell body is internally provided with a main shaft. A shaft body of the main shaft of the emulsifying machine is sequentially connected with a coupler, a bearing and a rotor in a matched mode. One end of the rotor and one end of a stator are each provided with eight layers of conical grinding teeth. The rotor and the stator are engaged with each other through the grinding teeth. A fixing sleeve, a sliding sleeve and the baring of the emulsifying machine are located in the shell body and connected with one another. A sealing cover and a sealing ring are arranged between the main shaft and the sliding sleeve and are connected with each other. A gland and fillers are sequentially arranged between the stator shell and the main shaft of the emulsifying machine. A paper washer is arranged between the stator and the end cover. A sealing washer is arranged at one end of the stator. The emulsifying machine has super high shearing and grinding functions, the production efficiency is high, energy consumption is low, the overall sealing performance of the emulsifying machine is remarkably improved, and the service life of the emulsifying machine is significantly prolonged.
Description
Technical field
The present invention relates to the technical field of mulser, specifically a kind of low energy consumption colloid mill formula mulser.
Background technology
The high speed rotating of the mulser homogenizing head by being connected with electromotor, thus shearing material, disperseing and clash into operation; Generally can become finer and smoother through the mach material of emulsifying, profit is promoted to melt mutually, therefore the application of mulser is widely, and such as the industry such as binding agent, paint, cosmetics, food, medicine, plastic resin, printing and dyeing, ink, Colophonium is all widely used. Its work process is mainly rotor and stator precise coordinates, rotation again through rotor high-speed smooth, thus forming the comprehensive kinetic energy usefulness such as high frequency, strong tangent to periphery speed, angular speed, and under the effect of stator, the gap that stator and rotor are rationally narrow is formed the comprehensive effects such as strong, reciprocal aquashear, friction, centrifugal extruding, liquid stream collision, material moves in circles above work process in a reservoir, finally obtains product.
In recent years, along with the continuous progress of science and technology, the technology of mulser was required more and more higher by all trades and professions, and therefore the technical merit of mulser is constantly enhanced. But it there is also certain drawback while updating, such as existing mulser it is generally required to by 4-5 time repeat grinding just can reach required standard, not only lose time but also waste heating energy source, and the power of motor of adapted is big, integral production cost is very high, additionally inside its device, media leaks easily occurs, thus have a greatly reduced quality service life.
Summary of the invention
Goal of the invention: in order to overcome above deficiency, it is an object of the invention to provide a kind of low energy consumption colloid mill formula mulser, this mulser has superpower shearing and function of milling, and production efficiency is high, energy resource consumption is low, and its overall tightness and service life are obtained for significant raising.
Technical scheme: in order to realize object above, a kind of low energy consumption colloid mill formula mulser of the present invention, including: housing, main shaft, shaft coupling, stator case, end cap, fixed cover, slip cap, stator, rotor, bearing, sealing lid, sealing ring, gland, filler, paper washer and sealing ring; Described stator case two ends connect with housing, end cap respectively, and described enclosure interior is provided with main shaft, and its overall volume is little, lightweight, and power consumption is low; Described main shaft axle body is connected with shaft coupling, bearing and rotor engagement successively, described rotor and stator one end are equipped with eight layers of taper roll flute, described rotor and stator are engaged each other by roll flute, the inner tooth type design of its uniqueness, eight layers of roll flute engage with taper mutually, and its whole process materials only needs experience once to shear grinding, therefore avoid and repeat to grind, substantially increase production efficiency, and reduce energy resource consumption; Described fixed cover, slip cap and bearing three are connected with each other in enclosure interior, are provided with sealing lid, sealing ring between described main shaft and slip cap, and described sealing lid and sealing ring are connected with each other; Gland, filler it is sequentially provided with between described stator case and main shaft, it is provided with paper washer between described stator and end cap, described stator one end is provided with sealing ring, the multiple sealing structures being internally provided with greatly avoid medium and occur that seepage, overall tightness and service life obtain significant raising in enclosure interior.
Preferably, above-mentioned a kind of low energy consumption colloid mill formula mulser, described main shaft is directly connected with the driving axle of external motor by shaft coupling, and shear rate is fast, thus further increasing production efficiency.
Preferably, above-mentioned a kind of low energy consumption colloid mill formula mulser, described housing, slip cap and fixed cover three are mutually permanently connected by high-head knurling screw and holding screw.
Preferably, above-mentioned a kind of low energy consumption colloid mill formula mulser, described stator case is fixed with housing, end cap respectively by soket head cap screw and is connected, and end cap is connected by hex screw and stator are fixing, and its inner components is connected with each other stably firm, durable in use.
Preferably, above-mentioned a kind of low energy consumption colloid mill formula mulser, described paper washer is prepared by asbestos board material, and its paper washer has good insulation insulation effect.
Preferably, above-mentioned a kind of low energy consumption colloid mill formula mulser, described filler is prepared by graphite material, high temperature resistant, and sealing effectiveness is effective.
Preferably, above-mentioned a kind of low energy consumption colloid mill formula mulser, described sealing ring is O shape shape, and is prepared by elastomeric material, good sealing effect, long service life.
Beneficial effect: compared with prior art, the invention have the advantages that
1, heretofore described a kind of low energy consumption colloid mill formula mulser, eight layers of taper roll flute of its rotor and stator engage each other, there is superpower shearing and function of milling, whole work process material only needs experience once to shear grinding, therefore avoid and repeat to grind, substantially increase production efficiency, and reduce energy resource consumption.
2, heretofore described a kind of low energy consumption colloid mill formula mulser, its overall volume is little, lightweight, and power consumption is low; And its each parts internal are connected with each other stably firm, durable in use; The paper washer additionally prepared by asbestos board material makes it have good insulation heat-insulating property.
3, heretofore described a kind of low energy consumption colloid mill formula mulser, the multiple sealing structures being internally provided with greatly avoid medium and occur that seepage, overall tightness and service life obtain significant raising in enclosure interior.
4, heretofore described a kind of low energy consumption colloid mill formula mulser, its main shaft is directly connected with external motor by shaft coupling, and shear rate is fast, further increases the production efficiency of its entirety.
Accompanying drawing explanation
Fig. 1 is the concrete structure schematic diagram of mulser in the present invention.
In figure: 1 housing, 2 main shafts, 3 shaft couplings, 4 stator case, 5 end caps, 6 fixed covers, 7 slip caps, 8 stators, 9 rotors, 10 bearings, 11 sealing lid, 12 sealing rings, 13 glands, 14 fillers, 15 paper washers, 16 sealing rings.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, it is further elucidated with the present invention.
Embodiment 1
As shown in Figure 1, a kind of low energy consumption colloid mill formula mulser of the present embodiment, includes housing 1, main shaft 2, shaft coupling 3, stator case 4, end cap 5, fixed cover 6, slip cap 7, stator 8, rotor 9, bearing 10, seals lid 11, sealing ring 12, gland 13, filler 14, paper washer 15 and sealing ring 16, its stator case 4 two ends connect with housing 1, end cap 5 respectively, and housing 1 is internal is provided with main shaft 2, and its overall volume is little, lightweight, and power consumption is low, its main shaft 2 axle body successively with shaft coupling 3, bearing 10 and rotor 9 are connected, rotor 9 and stator 8 one end are equipped with eight layers of taper roll flute, rotor 9 and stator 8 are engaged each other by roll flute, the inner tooth type design of its uniqueness, eight layers of roll flute engage with taper mutually, the rotating disk high-speed rotation of colloid mill during work, fluid molecule severe friction in milling zone, extruding, so that plurality of liquid medium is effectively dispersed, crush and emulsifying, ultimately form uniform subparticle emulsion, its whole process materials only needs experience once to shear grinding, therefore avoid and repeat to grind, substantially increase production efficiency, and reduce energy resource consumption, its fixed cover 6, slip cap 7 and bearing 10 three are connected with each other inside housing 1, are provided with sealing lid 11, sealing ring 12 between main shaft 2 and slip cap 7, seal lid 11 and sealing ring 12 is connected with each other, gland 13, filler 14 it is sequentially provided with between its stator case 4 and main shaft 2, paper washer 15 it is provided with between stator 8 and end cap 5, stator 8 one end is provided with sealing ring 16, the multiple sealing structures being internally provided with greatly avoid medium and occur that inside housing 1 seepage, overall tightness and service life obtain significant raising.
It is preferred that as it is shown in figure 1, its main shaft 2 is directly connected with the driving axle of external motor by shaft coupling 3, shear rate soon, thus further increasing production efficiency; Its housing 1, slip cap 7 and fixed cover 6 three are mutually permanently connected by high-head knurling screw and holding screw, stator case 4 is fixed and is connected with housing 1, end cap 5 by soket head cap screw respectively, end cap 5 is connected by hex screw is fixing with stator 8, its inner components is connected with each other stably firm, durable in use; Its paper washer 15 is prepared by asbestos board material, has good insulation insulation effect; Its filler 14 is prepared by graphite material, and high temperature resistant, sealing effectiveness is effective; Its sealing ring 16 is in O shape shape, and is prepared by elastomeric material, good sealing effect, long service life.
Embodiment 2
As shown in Figure 1, a kind of low energy consumption colloid mill formula mulser of the present embodiment, includes housing 1, main shaft 2, shaft coupling 3, stator case 4, end cap 5, fixed cover 6, slip cap 7, stator 8, rotor 9, bearing 10, seals lid 11, sealing ring 12, gland 13, filler 14, paper washer 15 and sealing ring 16, its stator case 4 two ends connect with housing 1, end cap 5 respectively, and housing 1 is internal is provided with main shaft 2, and its overall volume is little, lightweight, and power consumption is low, its main shaft 2 axle body successively with shaft coupling 3, bearing 10 and rotor 9 are connected, rotor 9 and stator 8 one end are equipped with eight layers of taper roll flute, rotor 9 and stator 8 are engaged each other by roll flute, the inner tooth type design of its uniqueness, eight layers of roll flute engage with taper mutually, the rotating disk high-speed rotation of colloid mill during work, fluid molecule severe friction in milling zone, extruding, so that plurality of liquid medium is effectively dispersed, crush and emulsifying, ultimately form uniform subparticle emulsion, its whole process materials only needs experience once to shear grinding, therefore avoid and repeat to grind, substantially increase production efficiency, and reduce energy resource consumption, its fixed cover 6, slip cap 7 and bearing 10 three are connected with each other inside housing 1, are provided with sealing lid 11, sealing ring 12 between main shaft 2 and slip cap 7, seal lid 11 and sealing ring 12 is connected with each other, gland 13, filler 14 it is sequentially provided with between its stator case 4 and main shaft 2, paper washer 15 it is provided with between stator 8 and end cap 5, stator 8 one end is provided with sealing ring 16, the multiple sealing structures being internally provided with greatly avoid medium and occur that inside housing 1 seepage, overall tightness and service life obtain significant raising.
The operation principle of mulser of the present invention is: its main shaft drives rotating disk with the speed high speed rotating of 2900 revs/min, liquid medium gets rid of to the process at mill edge from center, fluid high-speed strikes on roll flute, and the fluid direction of motion clashed into and spot speed constantly change; Wherein continue to strike at a higher speed on roll flute at successively between cog through powerful shear action laterally across the fluid between roll flute, to the last pass through roll flute; Fluid molecule in milling zone, through severe friction, extruding, so that liquid medium is effectively dispersed, broken and emulsifying, ultimately forms uniform subparticle emulsion.
The above is only the preferred embodiment of the present invention, it is noted that for those skilled in the art, under the premise without departing from the principles of the invention, it is also possible to make some improvement, and these improvement also should be regarded as protection scope of the present invention.
Claims (7)
1. a low energy consumption colloid mill formula mulser, it is characterised in that: including: housing (1), main shaft (2), shaft coupling (3), stator case (4), end cap (5), fixed cover (6), slip cap (7), stator (8), rotor (9), bearing (10), sealing lid (11), sealing ring (12), gland (13), filler (14), paper washer (15) and sealing ring (16);
Described stator case (4) two ends connect with housing (1), end cap (5) respectively, and described housing (1) is internal is provided with main shaft (2); Described main shaft (2) axle body is connected with shaft coupling (3), bearing (10) and rotor (9) successively, and described rotor (9) and stator (8) one end are equipped with eight layers of taper roll flute, described rotor (9) and stator (8) and are engaged each other by roll flute; Described fixed cover (6), slip cap (7) and bearing (10) three are connected with each other in housing (1) inside, being provided with sealing lid (11), sealing ring (12) between described main shaft (2) and slip cap (7), described sealing lid (11) and sealing ring (12) are connected with each other; Being sequentially provided with gland (13), filler (14) between described stator case (4) and main shaft (2), be provided with paper washer (15) between described stator (8) and end cap (5), described stator (8) one end is provided with sealing ring (16).
2. a kind of low energy consumption colloid mill formula mulser according to claim 1, it is characterised in that: described main shaft (2) is directly connected with the driving axle of external motor by shaft coupling (3).
3. a kind of low energy consumption colloid mill formula mulser according to claim 1, it is characterised in that: described housing (1), slip cap (7) and fixed cover (6) three are mutually permanently connected by high-head knurling screw and holding screw.
4. a kind of low energy consumption colloid mill formula mulser according to claim 1, it is characterized in that: described stator case (4) is fixed with housing (1), end cap (5) respectively by soket head cap screw and is connected, and end cap (5) is connected by hex screw and stator (8) are fixing.
5. a kind of low energy consumption colloid mill formula mulser according to claim 1, it is characterised in that: described paper washer (15) is prepared by asbestos board material.
6. a kind of low energy consumption colloid mill formula mulser according to claim 1, it is characterised in that: described filler (14) is prepared by graphite material.
7. a kind of low energy consumption colloid mill formula mulser according to claim 1, it is characterised in that: described sealing ring (16) is in O shape shape, and is prepared by elastomeric material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610062977.5A CN105618190A (en) | 2016-01-30 | 2016-01-30 | Low-energy-consumption colloid grinder type emulsifying machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610062977.5A CN105618190A (en) | 2016-01-30 | 2016-01-30 | Low-energy-consumption colloid grinder type emulsifying machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105618190A true CN105618190A (en) | 2016-06-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610062977.5A Pending CN105618190A (en) | 2016-01-30 | 2016-01-30 | Low-energy-consumption colloid grinder type emulsifying machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN105618190A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105833939A (en) * | 2016-06-03 | 2016-08-10 | 无锡新光粉体科技有限公司 | High-speed centrifugal film dispersion machine |
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|---|---|---|---|---|
| CN2714141Y (en) * | 2004-08-09 | 2005-08-03 | 太仓液压元件有限公司 | Shearing emulsifier |
| CN2730468Y (en) * | 2004-11-03 | 2005-10-05 | 韩飞 | Apparatus for pulverizing and mixing raw materials |
| CN2753732Y (en) * | 2004-10-25 | 2006-01-25 | 上海市化工装备研究所 | Emulsified explosive special emulsion machine |
| US20100103767A1 (en) * | 2008-10-23 | 2010-04-29 | Sei Chugen | Inner-Circulation Emulsifying and Dispersing Arrangement |
| CN201799302U (en) * | 2010-05-20 | 2011-04-20 | 太仓液压元件有限公司 | Modified cutting mill |
| CN102247908A (en) * | 2011-03-15 | 2011-11-23 | 辽宁恒星泵业有限公司 | Shearing and grinding colloid grinder |
| CN202666722U (en) * | 2012-06-13 | 2013-01-16 | 上海世赫机电设备有限公司 | Pipeline type high-shear emulsifying machine |
-
2016
- 2016-01-30 CN CN201610062977.5A patent/CN105618190A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2714141Y (en) * | 2004-08-09 | 2005-08-03 | 太仓液压元件有限公司 | Shearing emulsifier |
| CN2753732Y (en) * | 2004-10-25 | 2006-01-25 | 上海市化工装备研究所 | Emulsified explosive special emulsion machine |
| CN2730468Y (en) * | 2004-11-03 | 2005-10-05 | 韩飞 | Apparatus for pulverizing and mixing raw materials |
| US20100103767A1 (en) * | 2008-10-23 | 2010-04-29 | Sei Chugen | Inner-Circulation Emulsifying and Dispersing Arrangement |
| CN201799302U (en) * | 2010-05-20 | 2011-04-20 | 太仓液压元件有限公司 | Modified cutting mill |
| CN102247908A (en) * | 2011-03-15 | 2011-11-23 | 辽宁恒星泵业有限公司 | Shearing and grinding colloid grinder |
| CN202666722U (en) * | 2012-06-13 | 2013-01-16 | 上海世赫机电设备有限公司 | Pipeline type high-shear emulsifying machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105833939A (en) * | 2016-06-03 | 2016-08-10 | 无锡新光粉体科技有限公司 | High-speed centrifugal film dispersion machine |
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Application publication date: 20160601 |
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