CN105615131A - Warmth-retention anti-microbial shoe pad production method based on wula sedge composite non-woven fabric - Google Patents
Warmth-retention anti-microbial shoe pad production method based on wula sedge composite non-woven fabric Download PDFInfo
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- CN105615131A CN105615131A CN201410607253.5A CN201410607253A CN105615131A CN 105615131 A CN105615131 A CN 105615131A CN 201410607253 A CN201410607253 A CN 201410607253A CN 105615131 A CN105615131 A CN 105615131A
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- woven fabric
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- wula
- insole
- shoe pad
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- 239000002131 composite material Substances 0.000 title claims abstract description 39
- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 39
- 241001290610 Abildgaardia Species 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 230000000845 anti-microbial effect Effects 0.000 title abstract 5
- 239000004599 antimicrobial Substances 0.000 title abstract 4
- 239000010410 layer Substances 0.000 claims abstract description 33
- 239000000853 adhesive Substances 0.000 claims abstract description 29
- 230000001070 adhesive effect Effects 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 21
- 239000004744 fabric Substances 0.000 claims abstract description 19
- 239000002344 surface layer Substances 0.000 claims abstract description 12
- 240000008564 Boehmeria nivea Species 0.000 claims abstract description 8
- 239000000835 fiber Substances 0.000 claims abstract description 8
- 239000003814 drug Substances 0.000 claims abstract description 7
- 239000002245 particle Substances 0.000 claims abstract description 6
- 239000010985 leather Substances 0.000 claims abstract description 5
- 229940079593 drug Drugs 0.000 claims abstract description 3
- 230000000844 anti-bacterial effect Effects 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 18
- 241000045459 Carex meyeriana Species 0.000 claims description 17
- 230000008569 process Effects 0.000 claims description 15
- 238000007731 hot pressing Methods 0.000 claims description 10
- 244000025254 Cannabis sativa Species 0.000 claims description 8
- 238000010030 laminating Methods 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- 238000004080 punching Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 8
- 230000035699 permeability Effects 0.000 abstract description 4
- 230000002265 prevention Effects 0.000 abstract description 4
- 241000894006 Bacteria Species 0.000 abstract description 3
- 238000010521 absorption reaction Methods 0.000 abstract description 3
- 239000002994 raw material Substances 0.000 abstract description 3
- 230000036541 health Effects 0.000 abstract description 2
- 238000004321 preservation Methods 0.000 description 8
- 238000009423 ventilation Methods 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 description 2
- 241000722731 Carex Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000003115 biocidal effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004332 deodorization Methods 0.000 description 1
- 230000001877 deodorizing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000007721 medicinal effect Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 230000000144 pharmacologic effect Effects 0.000 description 1
- 229940109850 royal jelly Drugs 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000000341 volatile oil Substances 0.000 description 1
Landscapes
- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses a warmth-retention anti-microbial shoe pad based on a wula sedge composite non-woven fabric. The warmth-retention anti-microbial shoe pad is mainly composed of a ramie cloth or leather cloth surface layer, an adhesive interlining, a wula sedge composite non-woven fabric and a POLIYOU/AOSOLITE bottom layer. The warmth-retention anti-microbial shoe pad has the warmth-retention anti-microbial effect of wula sedge, and air-permeability, moisture absorption, bacteriostasis, mold prevention and bacteria prevention functions of the POLIYOU/AOSOLITE material, and therefore the shoe pad has more functions. Wula sedge fibers rather than wula sedge raw materials are employed, and therefore the flexibility and comfortableness of the shoe pad are greatly improved. Drug particles can be added between the wula sedge composite non-woven fabric and the adhesive interlining to enhance the health care effect of the shoe pad. The half sole portion of the shoe pad is provided with breather holes which penetrate the shoe pad vertically, and the air permeability of the shoe pad is further improved.
Description
Technical Field
The invention relates to a warm-keeping antibacterial insole, in particular to a carex meyeriana composite non-woven insole based on warm-keeping antibacterial efficacy.
Background
The existing insoles are various and continuously meet the daily life and work requirements of people, but most of the existing insoles are only used for making insoles, and most of the insoles are not functional or are single in functionality.
Wula sedge is a resource of northeast wetlands, is a herbaceous plant for many years, has the effects of cold resistance, heat preservation, deodorization and bacteriostasis, is padded in shoes by people for a long time, and spends cold winter. The Meyer sedge contains volatile oil, various fatty acids and other antibacterial components which can effectively inhibit bacteria (Yueke, preliminary study on chemical components and pharmacological action of Meyer sedge, Shenyang pharmaceutical university, Master's academic paper). Meanwhile, because of a large number of cavity structures, the air can be effectively kept still, and cold-proof and warm-keeping effects are achieved (such as Royal jelly and the like, the ultrasonic-assisted alkali-oxygen one-bath extraction process of the carex meyeriana fiber is optimized, and the agricultural engineering bulletin 2013 and 29 (9)).
Based on the excellent performance of the carex meyeriana, the carex meyeriana has a very wide prospect when being used as an insole material. For example, in the current uramin invention wula sedge insole patent (uramin, a drug insole, CN2682892.), wula sedge is woven between an upper layer and a lower layer of cloth material, but the insole product is thick and hard and has poor comfort.
The invention relates to a method for processing a semiconductor chip.
The invention mainly aims to solve the defects of single function of most of the prior insoles, solve the defects of few developed products and rough and hard product performance of the prior carex meyeriana insoles, provide an insole based on carex meyeriana composite non-woven fabric, and play the heat preservation and bacteriostasis effects of carex meyeriana and the ventilation, moisture absorption, bacteriostasis, mildew prevention and bacteria prevention effects of POLIYOU materials.
The technical scheme adopted for the purpose and the problem solution of the invention is as follows:
a production method of a warm-keeping antibacterial insole based on a carex meyeriana composite non-woven fabric adopts the following processes:
the process flow is as follows:
wula grass composite non-woven fabric/adhesive lining → needling → laminating with surface layer, hot pressing → adhering with POLOYOU/AOSOLITE/non-slip cloth bottom layer → making ventilation hole → heat-insulating and antibacterial insole based on Wula grass composite non-woven fabric, wherein,
the Wula grass composite non-woven fabric is characterized in that the Wula grass fibers and the low-melting-point polyester fibers are composed according to a mass ratio of 4:6-6:4, and the bonding liner is a double-sided bonding liner;
the needle punching process is to punch from the wula sedge composite non-woven fabric layer to the bonding lining layer, so as to ensure good connectivity between the two layers;
the process of laminating with the surface layer and hot pressing comprises the steps of laying a ramie cloth or leather cloth surface layer material on the upper surface of the adhesive interlining, and hot pressing the formed whole at the temperature of 160-180 ℃ for 4-8min to ensure that the adhesive interlining plays the adhesive role and bond the carex meyeriana composite non-woven fabric layer and the surface layer together; the medicinal granules are added before the needling process, and are uniformly spread between the wula sedge composite non-woven fabric layer and the adhesive interlining.
The heat-preservation antibacterial insole based on the wula sedge composite non-woven fabric obtained by the process has the main performance parameters that: the result of the wear resistance test of the upper surface of the shoe pad shows that the mass loss is 0 to 0.001g/cm2The surface layer of the insole has no holes and yarn breakage, and the upper surface of the insole taking ramie cloth as the surface layer has only slight pilling; the breaking strength of the insole material is 4-6MPa, the breaking elongation is 20-60%, and the tensile modulus is 20-60 MPa.
The heat-preservation antibacterial insole based on the carex meyeriana composite non-woven fabric has the following advantages: the non-woven fabric made of the carex meyeriana fiber is applied to the insole material, the warm-keeping, cold-proof, deodorizing and bacteriostasis properties of the insole material are exerted, and compared with the prior method that the carex meyeriana raw material is woven between two layers of cloth, the product is softer and more comfortable; the heat-preservation antibacterial insole based on the carex meyeriana composite non-woven fabric is made of POLOYOU or AOSOLITE materials, so that the whole insole has the effects of ventilation, moisture absorption, heat preservation, antibiosis and the like, and has great progress compared with the current situation of single-function insoles on the market at present; medicine particles are added between the adhesive interlining of the insole and the wula sedge composite non-woven fabric, so that the health care effect is further achieved; the manufacturing process of the heat-preservation antibacterial insole based on the wula sedge composite non-woven fabric is simple, the cost is low, the natural plant raw materials of the wula sedge are fully utilized, the requirement of the national 'twelve-five' plan on functional textile materials is met, and the theme of 'green, environmental protection, reasonable and full utilization of renewable resources' is met.
The lamination, adhesion and air hole making processes adopted by the invention are all the existing conventional technologies, but the needling and hot pressing processes are specially designed for the heat-preservation antibacterial insole based on the wula sedge composite non-woven fabric, the connection tightness between the non-woven fabric and the adhesive lining is considered during needling, and the designed needling process is to perform needling from the wula sedge composite non-woven fabric layer to the adhesive lining layer, so that the good connectivity between the two layers is ensured; the hot pressing process is characterized in that the specially designed temperature for combining the respective characteristics of the low-melting-point polyester fiber and the adhesive interlining in the wula sedge composite non-woven fabric is 160-180 ℃, and the hot pressing is carried out for 4-8 min. In order to further enhance the health-care effect of the insole, the medicine particles are added between the wula sedge composite non-woven fabric layer and the adhesive interlining, and the medicine is close to the surface of the foot, so that a good medicinal effect is achieved. Compared with the prior Meyer sedge insole product, the warm-keeping antibacterial insole based on the Meyer sedge composite non-woven fabric has the advantages of simple process, soft and comfortable product, low cost and the like.
Drawings
Fig. 1 is an overall view of the footwear insole of the present invention.
FIG. 2 is a structural diagram of the insole of the invention, which comprises a surface layer, a bonding liner, a carex composite non-woven fabric layer, and a POLOYOU/AOSOLITE/anti-slip fabric bottom layer from top to bottom.
1-face layer 2-adhesive interlining
3-Carex meyeriana composite non-woven fabric 4-POLIYOU/AOSOLITE anti-slip fabric bottom layer
5-air holes.
Detailed Description
The following are examples of two different top layers of insole material.
Example 1:
the Wula sedge composite non-woven fabric with the warm-keeping and antibacterial effects (the gram weight is 300 g/m)2) The adhesive lining and the adhesive lining are combined into a whole through needling, medicinal particles are uniformly spread between the adhesive lining and the adhesive lining, the other surface of the adhesive lining is attached to ramie cloth with excellent air permeability and antibacterial performance, and the ramie cloth is hot-pressed to form the upper layer of the insole, and the POLIYOU or AOSOLITE material with excellent air permeability, hygroscopicity, antibacterial performance, wear resistance and compression resistance is used as a bottom layer material and is bonded with an upper layer material through an adhesive to form the whole insole, the specific structure of the insole is shown in the attached figures 1 and 2 of the specification, and the half sole part is provided with air holes which are communicated up and down. After the insole is subjected to a rubbing test for 200 times, the ramie cloth surface has slight fluffing and pilling phenomena, no thread breakage or hole breakage phenomenon occurs, and the mass loss is 0.00066g/cm2(ii) a The breaking strength was 4.61MPa, the elongation at break was 22.49%, and the tensile modulus was 59.20 MPa.
Example 2:
the Meyer sedge composite film with the functions of keeping warm and resisting bacteriaWoven cloth (gram weight 300 g/m)2) The insole is combined with an adhesive interlining through needling, medicine particles are uniformly spread between the adhesive interlining and the adhesive interlining, the other surface of the adhesive interlining is attached to soft, light and thin leather, the upper layer of the insole is formed after hot pressing, POLIYOU or AOSOLITE materials with excellent air permeability, hygroscopicity, antibacterial property, wear resistance and compression resistance are used as bottom layer materials, the bottom layer materials and the upper layer materials are bonded through adhesives to form an integral insole, the specific structure of the insole is shown in the attached figures 1 and 2 of the specification, and the half sole portion is provided with air holes which are communicated up and down. After the insole is subjected to friction test for 200 times, the surface of the leather cloth has no change, the phenomenon of line breakage or hole breakage does not occur, and the mass loss is almost 0; the breaking strength was 4.14MPa, the elongation at break was 58.84%, and the tensile modulus was 22.53 MPa.
Claims (4)
1. A production method of a warm-keeping antibacterial insole based on a carex meyeriana composite non-woven fabric adopts the following processes:
the process flow is as follows:
wula grass composite non-woven fabric/adhesive lining → needling → laminating with a surface layer → hot pressing → adhering with a POLOYOU/AOSOLITE/non-slip fabric bottom layer → manufacturing air holes → a heat-insulating and antibacterial insole based on the Wula grass composite non-woven fabric; wherein,
the Wula grass composite non-woven fabric is characterized in that the Wula grass fibers and the low-melting-point polyester fibers are combined according to a mass ratio of 4:6-6:4, and the bonding liner is a double-sided bonding liner.
2. The needle punching process is to punch from the wula sedge composite non-woven fabric layer to the bonding lining layer, so as to ensure good connectivity between the two layers;
the hot pressing process comprises the step of hot pressing the whole body consisting of the ramie cloth or the cloth cover layer material of the leather, the adhesive interlining and the mulla composite non-woven fabric which are overlapped together from top to bottom at the temperature of 160-180 ℃ for 4-8min to ensure that the adhesive interlining plays the adhesive role and the mulla composite non-woven fabric layer and the surface layer are adhered together.
3. The method for producing a warm-keeping antibacterial insole based on wula sedge composite non-woven fabric as claimed in claim 1, wherein the drug particles are added before needling so as to be uniformly spread between the wula sedge composite non-woven fabric layer and the adhesive interlining.
4. A warm-keeping antibacterial insole based on a carex meyeriana composite non-woven fabric, which is obtained by the method of claim 1 or 2, and the main parameters of the warm-keeping antibacterial insole based on the carex meyeriana composite non-woven fabric are as follows: the result of the wear resistance test of the upper surface of the insole material shows that the mass loss is 0 to 0.001g/cm2The surface layer of the insole has no holes and yarn breakage, and the upper surface of the insole taking ramie cloth as the surface layer has only slight pilling phenomenon; the breaking strength of the insole material is 4-6MPa, the breaking elongation is 20-60%, and the tensile modulus is 20-60 MPa.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410607253.5A CN105615131A (en) | 2014-10-31 | 2014-10-31 | Warmth-retention anti-microbial shoe pad production method based on wula sedge composite non-woven fabric |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410607253.5A CN105615131A (en) | 2014-10-31 | 2014-10-31 | Warmth-retention anti-microbial shoe pad production method based on wula sedge composite non-woven fabric |
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| CN105615131A true CN105615131A (en) | 2016-06-01 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111635627A (en) * | 2020-06-01 | 2020-09-08 | 丁震 | Meyer sedge sports insole and manufacturing method thereof |
| CN112493622A (en) * | 2020-11-27 | 2021-03-16 | 开平市月山镇黄球鞋材加工店 | Thermal insulation shoe-pad |
| CN115474741A (en) * | 2021-06-16 | 2022-12-16 | 浙江首想科技有限公司 | Processing technology of recycled shoe material sponge with carex meyeriana |
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| CN1468070A (en) * | 2000-10-09 | 2004-01-14 | An insole of shoe made of coconut and its manufacturing method | |
| CN1523153A (en) * | 2003-09-10 | 2004-08-25 | 王均有 | Meyeriana Kunth composite nonwoven fabrics and manufacturing process thereof |
| CN1669506A (en) * | 2005-02-04 | 2005-09-21 | 任学明 | Health mattress made of Carex meyeriana Kunth |
| CN101301136A (en) * | 2008-03-21 | 2008-11-12 | 东莞市达恒鞋材有限公司 | Combined insoles and manufacturing method thereof |
| CN201571577U (en) * | 2009-09-29 | 2010-09-08 | 朝阳森塬活性炭有限公司 | Deodorizing health shoe pad |
| CN104106880A (en) * | 2013-04-17 | 2014-10-22 | 蔡燕春 | Insole and manufacturing method |
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2014
- 2014-10-31 CN CN201410607253.5A patent/CN105615131A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1468070A (en) * | 2000-10-09 | 2004-01-14 | An insole of shoe made of coconut and its manufacturing method | |
| CN1523153A (en) * | 2003-09-10 | 2004-08-25 | 王均有 | Meyeriana Kunth composite nonwoven fabrics and manufacturing process thereof |
| CN1669506A (en) * | 2005-02-04 | 2005-09-21 | 任学明 | Health mattress made of Carex meyeriana Kunth |
| CN101301136A (en) * | 2008-03-21 | 2008-11-12 | 东莞市达恒鞋材有限公司 | Combined insoles and manufacturing method thereof |
| CN201571577U (en) * | 2009-09-29 | 2010-09-08 | 朝阳森塬活性炭有限公司 | Deodorizing health shoe pad |
| CN104106880A (en) * | 2013-04-17 | 2014-10-22 | 蔡燕春 | Insole and manufacturing method |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111635627A (en) * | 2020-06-01 | 2020-09-08 | 丁震 | Meyer sedge sports insole and manufacturing method thereof |
| CN112493622A (en) * | 2020-11-27 | 2021-03-16 | 开平市月山镇黄球鞋材加工店 | Thermal insulation shoe-pad |
| CN115474741A (en) * | 2021-06-16 | 2022-12-16 | 浙江首想科技有限公司 | Processing technology of recycled shoe material sponge with carex meyeriana |
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Application publication date: 20160601 |