CN105609598B - A kind of preparation method of the III V group-III nitride compound substrates with cavity - Google Patents

A kind of preparation method of the III V group-III nitride compound substrates with cavity Download PDF

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CN105609598B
CN105609598B CN201511005017.7A CN201511005017A CN105609598B CN 105609598 B CN105609598 B CN 105609598B CN 201511005017 A CN201511005017 A CN 201511005017A CN 105609598 B CN105609598 B CN 105609598B
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nitride
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CN105609598A (en
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于彤军
程玉田
吴洁君
韩彤
张国义
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Peking University
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/005Processes
    • H01L33/0062Processes for devices with an active region comprising only III-V compounds
    • H01L33/0066Processes for devices with an active region comprising only III-V compounds with a substrate not being a III-V compound

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Abstract

The invention discloses a kind of preparation method of the III V group-III nitride compound substrates with cavity.Present invention pregrown III V group-III nitride film layers on substrate, using the method formation raceway groove of etching, filled again with filled media, then growth III V group-III nitrides thick film layers cover whole surface, filled media is finally removed using etchant solution, so as to leave cavity being filled the position that medium occupies originally, the III V group-III nitride compound substrates with cavity are formed;Cavity size prepared by the present invention has controllability, to realize according to difference the need for design the purpose of cavity structure;Cavity serves as stress release layer during subsequent growth, crystal need to be merged by epitaxial lateral overgrowth in growth course across filled media simultaneously, the design of this regular controllable cavity not only helps discharge stress, the dislocation density of crystal is also greatly reduced simultaneously, can be relatively easy to obtain low stress, the high-quality III V group-III nitride films of low-defect-density.

Description

A kind of preparation method of the III-V nitride compound substrate with cavity
Technical field
The present invention relates to the preparation field of electronic device, and in particular to a kind of III-V nitride composite lining with cavity The preparation method at bottom.
Background technology
The advantages of III nitride semiconductor is with its long lifespan, energy-saving and environmental protection, rich color, safety and stabilization, gradually Develop into lighting source of new generation.At present, it is the outgoing efficiency of raising LED internal lights, graphical sapphire substrate has been criticized Amount production and the substrate for being widely used as LED growths.However, due to the limitation of hetero-epitaxy, lattice mismatch causes with thermal mismatching High-quality III-V nitride prepares extremely difficult.Prepared by hetero-epitaxy answers in the growth course of III-V nitride film Power is constantly accumulated, and is caused epitaxial wafer bending or even is ftractureed.At present frequently with the method for alleviation stress have:Insert Weak link layer Method, lateral epitaxial method and two-sided growth method.However, the above method alleviate stress effect it is limited, cause device performance decline or Person's epitaxial wafer warpage seriously even causes cracking.Therefore, the GaN compound substrates of stress can significantly be discharged in the urgent need to a kind of Preparation method.
The content of the invention
In order to overcome the deficiencies in the prior art, the present invention proposes a kind of III-V nitride compound substrate with cavity Preparation method, the size of cavity determines by the size of Lithographic template and the depth of etching so that cavity chi prepared by the present invention It is very little that there is controllability, can according to designing cavity structure the need for difference, and then prepare preferably with cavity structure, for nitrogen The compound substrate of compound growth.
It is an object of the invention to propose a kind of preparation method of the III-V nitride compound substrate with cavity.
The preparation method of the III-V nitride compound substrate with cavity of the present invention, comprises the following steps:
1) one layer of III-V nitride of pregrown first on substrate, forms III-V nitride film layer, Ran Houchen One layer of mask layer of product;
2) the first Lithographic template is utilized, using photoetching process, patterned structures are formed on mask layer;
3) III-V nitride of etching mask layer open area is to the surface of substrate, in III-V nitride film layer Middle formation raceway groove, the feature size and etch period of the size of raceway groove on mask layer determines that the raceway groove of formation need to be conducted to The edge of III-V nitride film layer;
4) raceway groove in III-V nitride film layer is filled using filled media;
5) the second Lithographic template is utilized, using photoetching combination chemical attack or the side of photoetching combination focused-ion-beam lithography Method, or, chemical attack or stripping technology are directly used, is deposited on the surface for removing the III-V nitride retained Filled media;
6) laterally overgrown technology growth III-V nitride thick film layers are used, covering fills raceway groove with filled media III-V nitride film layer whole surface;
7) filled media being filled in the raceway groove of III-V nitride film layer is removed using etchant solution, originally quilt The position that filled media is occupied turns into cavity, forms the compound substrate with cavity.
Wherein, in step 1) in, substrate is that use can realize the material of III-V nitride growth, using sapphire Substrate, carborundum SiC substrate, gallium nitride GaN substrate, silicon Si substrates, lithium aluminate LiAlO2In substrate and zinc oxide ZnO substrates One kind.III-V nitride film layer is grown using molecular beam epitaxy (Molecular Beam Epitaxy, MBE), gold Belong to organic chemical vapor deposition method (Metal-organic Chemical Vapor Deposition, MOCVD), hydride gas Phase epitaxy method (Hydride Vapor Phase Epitaxy, HVPE) and liquid phase epitaxy (Liquid Phase Epitaxy, LPE one kind in), III-V nitride film layer of the growth thickness between 3~15 μm.
The method of III-V nitride film layer is grown using MOCVD, mainly in two steps:Low temperature iii-v is nitrogenized first The growth of thing cushion, temperature between 500~600 DEG C, pressure between 100~400Torr, thickness 50~300nm it Between;Subsequent high growth temperature III-V nitride epitaxial layer again, temperature range is in 900~1050 DEG C, pressure in 300~600Torr Between, thickness is between 2~8 μm, and the thickness of III-V nitride film layer is by Substrate orientation, growth conditions, target Ginseng numbers etc. It is comprehensive to determine.
Then one layer of mask layer is deposited, material uses SiO2、SiNxOr metal.SiO2Or SiNxThickness 200~ Between 1500nm.Method using plasma enhancing chemical vapour deposition technique (the Plasma Enhanced Chemical of deposition Vapor Deposition, PECVD) or ald (Atomic Layer Deposition, ALD).It is heavy using PECVD Product SiO2Method:Depositing temperature between 80~200 DEG C, pressure between 50~100Pa, equipment run power 80~ Between 120W, with SiH4It is used as Si sources, N2O as O sources, in deposition process flow control respectively 30~80sccm, 100~ Between 150sccm.When from metal, as mask layer, metal uses one kind in electron-beam vapor deposition method, magnetron sputtering and thermal evaporation Prepared by method, specific thickness is determined by the size, the property of the metal material used and subsequent technique of required cavity, is transported With nickel as mask layer in the case of, formed mask layer need thickness between 5nm~100nm.
In step 2) in, photoetching process prepares patterned structures and is mainly carried out in two steps:One layer of photoresist of spin coating first is gone forward side by side Row front baking, glue thickness is between 2~5 μm;Then it is exposed using the first Lithographic template, dries, develops and post bake, by the first light afterwards The pattern transfer of die sinking plate forms patterned structures to photoresist on mask layer.Patterned structures can be column or bar Shape.
In step 3) in, the iii-v nitrogen in mask layer upper shed region is removed using chemical attack or focused ion beam Compound film layer forms raceway groove and the iii-v retained nitridation to the surface of substrate in III-V nitride film layer Thing.Included with the preparation method that focused-ion-beam lithography method etches III-V nitride:Etching temperature is room temperature, pressure 1~ Between 5Pa, etching power is between 80~120W, Cl2、BCl3And N2O flow is controlled between 20~50sccm, etching The time thickness of the III-V nitride depending on that need to etch is determined.The III-V nitride retained is shaped as column or bar Shape.
In step 4) in, using SiO2Or SiNxThe ditch between III-V nitride film layer is filled as filled media Road, the thickness for depositing filled media is defined by filling and leading up raceway groove formation plane.The chemical gas of method using plasma enhancing of deposition The method such as phase sedimentation PECVD or ald ALD.SiN is deposited using PECVDxMethod include:Depositing temperature 80~ Between 200 DEG C, pressure is between 90~150Pa, and equipment runs power between 80~120W, with SiH4It is used as Si sources, NH3Make For N sources, flow is controlled between 80~150sccm and 400~700sccm respectively in deposition process.
In step 5) in, removed and retained using the method for photoetching combination chemical attack or photoetching combination focused-ion-beam lithography Under III-V nitride on filled media include:A) one layer of photoresist of spin coating and front baking is carried out;B) the second photoetching mould is utilized Plate, exposure, rear baking, development and post bake, by the pattern transfer of the second Lithographic template to photoresist, the second Lithographic template and the first light Die sinking plate is the complementary figure of shape, and open area is formed above the III-V nitride for needing to retain;C) chemical attack is used Method or the method for focused-ion-beam lithography the filled media on the surface of III-V nitride is removed.When step 1) in , can be by chemical corrosion method when the mask layer of deposition is metal, can be molten with the metal reaction of evaporation using hydrochloric acid or nitric acid etc. The metal of corrosion residual, and the filled media deposited on metal is taken away simultaneously.
In step 6) in, form III-V nitride thick film layers and use hydride gas-phase epitaxy (Hydride Vapor Phase Epitaxy, HVPE), molecular beam epitaxy (Molecular Beam Epitaxy, MBE), Metallo-Organic Chemical Vapor sink Area method (Metal-organic Chemical Vapor Deposition, MOCVD) and liquid phase epitaxy (Liquid Phase Epitaxy, LPE) in one or two kinds of above growing method combination.
In step 7) in, the substrate that grown III-V nitride thick film layers is immersed in etchant solution, removed Filled media in the raceway groove of III-V nitride film layer so that left cavity being filled the position that medium occupies originally, Form the III-V nitride compound substrate with cavity.III-V nitride film layer and III-V nitride thick film layers Material can be with identical, can also be different.The size of cavity is identical with the size of raceway groove, therefore the horizontal size of cavity and the first light The figure of die sinking plate is consistent, and the thickness that the depth of cavity is etched by III-V nitride film layer is determined.
Advantages of the present invention:
Present invention pregrown III-V nitride film layer on substrate, using the method formation raceway groove of etching, then to fill out Filling medium is filled, and then grows III-V nitride thick film layers covering whole surface, and finally removing filling using etchant solution is situated between Matter, so as to leave cavity being filled the position that medium occupies originally, forms the III-V nitride compound substrate with cavity; The size of cavity is determined by the dimension of picture and etching depth of Lithographic template so that cavity size prepared by the present invention has controllable Property, to realize according to difference the need for design the purpose of cavity structure;Cavity serves as stress release during subsequent growth Layer, simultaneously because not depositing III-V nitride in filled media, crystal need to pass through in growth course across filled media Epitaxial lateral overgrowth and merge, the method for this epitaxial lateral overgrowth is conducive to induced dislocations line to bend and bury in oblivion dislocation, therefore, this rule Then the design of controllable cavity not only helps discharge stress, while also greatly reducing the dislocation density of crystal, can be used as lining Bottom is used for the high-quality III-V nitride material for growing low stress, low-defect-density.
Brief description of the drawings
Fig. 1 (a)~(h) is the flow chart of the preparation method of the III-V nitride compound substrate with cavity of the present invention;
Fig. 2 is the III-V retained according to the preparation method of the III-V nitride compound substrate with cavity of the present invention The top view of group-III nitride, wherein, (a) is column, and (b) is strip.
Embodiment
Below in conjunction with the accompanying drawings, by specific embodiment, the present invention is expanded on further.
Embodiment one:As shown in figure 1, in the present embodiment, the preparation method of the GaN compound substrates with cavity includes:
1) one layer of GaN film of pregrown layer 2 first in Sapphire Substrate 1, then deposits one layer of SiO2It is used as mask layer 3, such as shown in Fig. 1 (a):
GaN film layer is grown using MOCVD, mainly in two steps:Low-temperature epitaxy GaN cushions first, temperature is 550 DEG C, Pressure is 300Torr, and thickness is 200nm;Subsequent high growth temperature GaN epitaxial layer again, temperature is 1050 DEG C, pressure is 500Torr, Thickness is 5 μm;
One layer of SiO is deposited using PECVD in above-mentioned compound substrate2It is used as mask layer:Depositing temperature 80~200 DEG C it Between, pressure is between 50~100Pa, and equipment runs power between 80~120W, with SiH4It is used as Si sources, N2O sinks as O sources Product flow in process is controlled between 30~80sccm, 100~150sccm respectively, and deposit thickness is 400nm.
2) the first Lithographic template is utilized, using photoetching, patterned structures are formed on mask layer:
Photoetching process prepares patterned structures and is mainly carried out in two steps:One layer of photoresist 4 of spin coating first, thickness is 4 μm and gone forward side by side Shown in row front baking, such as Fig. 1 (b);Then it is exposed and is passed through using the first Lithographic template and is dried, develops and post bake, by first later The pattern transfer of Lithographic template forms patterned structures, shown in such as Fig. 1 (c) to photoresist on mask layer.Patterned structures are Strip or column.
3) the GaN film layer in chemical corrosion method etching mask layer upper shed region is to the surface of substrate, in GaN film layer Raceway groove is formed, shown in such as Fig. 1 (d):
Corrosive liquid is the aqueous solution 1 of hydrofluoric acid and ammonium fluoride:5 mix, immersion corrosive liquid 4~8 minutes.
4) SiN is deposited using PECVDxThe raceway groove in GaN film layer is filled as filled media 5:
Depositing temperature between 80~200 DEG C, pressure between 90~150Pa, equipment run power 80~120W it Between, with SiH4It is used as Si sources, NH3As N sources, in deposition process flow control respectively 80~150sccm and 400~ Between 700sccm.
5) the second Lithographic template is utilized, using the method for photoetching combination chemical attack, is deposited on the surface for removing GaN SiNx
A) one layer of photoresist 6 of spin coating and front baking is carried out;B) it is exposed and is passed through using the second Lithographic template and is dried, develops later And post bake, by the pattern transfer of the second Lithographic template to photoresist, the second Lithographic template and the first Lithographic template are that shape is complementary Figure, open area is formed above the GaN for needing to retain, shown in such as Fig. 1 (e);C) with the method for chemical attack by GaN's SiN on surfacexRemove, such as shown in Fig. 1 (f).
6) using laterally overgrown technology growth GaN thick film layers 7, cover with SiNxFill the GaN of the pregrown of raceway groove The whole surface of film:
First by Metalorganic Chemical Vapor Deposition laterally overgrown film GaN, recycle outside hydrite vapor phase Prolong method fast-grown thick film GaN, 30 μm of thickness, temperature range is at 900~1200 DEG C, and pressure is between 100~450Torr; HVPE fast-growths temperature range is at 600~1100 DEG C, and pressure limit is between 250~700Torr.
7) SiN being filled in the raceway groove of GaN film layer is removedx, form the compound substrate with cavity:
It is immersed in HF solvents, removes the SiN filled in GaN raceway groovesxSo that in SiNxThe position occupied leave cavity 8, form the GaN compound substrates with cavity.
As shown in Fig. 2 in step 3) in, the III-V nitride 41 that retains is shaped as column, as shown in 2 (a), Or be strip, such as shown in figure (b).The raceway groove 42 that etching is formed is conducted to chip (wafer) edge, so as to connect with outside Logical, filled media is also connected with outside, and when compound substrate is put into etchant solution, filled media is corroded, so as to be formed Cavity.
Embodiment two:As shown in figure 1, in the present embodiment, the preparation method of the GaN compound substrates with cavity includes:
1) one layer of GaN film of pregrown layer 2 first in Sapphire Substrate 1, then deposits layer of metal nickel as covering Film layer 3, such as shown in Fig. 1 (a):
GaN film layer is grown using MOCVD, mainly in two steps:Low-temperature epitaxy GaN cushions first, temperature is 550 DEG C, Pressure is 300Torr, and thickness is 200nm;Subsequent high growth temperature GaN epitaxial layer again, temperature is 1050 DEG C, pressure is 500Torr, Thickness 5 for μm;
Layer of Ni is deposited as mask layer 3 using electron beam evaporation method in above-mentioned compound substrate, thickness is 50nm..
2) the first Lithographic template is utilized, using photoetching, patterned structures are formed on mask layer:
Photoetching process prepares patterned structures and is mainly carried out in two steps:One layer of photoresist 4 of spin coating first, thickness is 4 μm and gone forward side by side Shown in row front baking, such as Fig. 1 (b);Then it is exposed and is passed through using Lithographic template and is dried, develops and post bake, by Lithographic template later Pattern transfer to photoresist, patterned structures are formed on mask layer, shown in such as Fig. 1 (c).Patterned structures be strip or Column.
3) the GaN film layer of open area is etched to the surface of substrate by mask of metallic nickel Ni, in GaN film layer Formed shown in raceway groove and the GaN retained, such as Fig. 1 (d):The temperature of etching is room temperature, and pressure is 1~5Pa, and etching power is 80~120W, Cl2、BCl3、N2O flow is controlled between 20~50sccm, and time of etching is depending on the GaN's that need to retain Thickness is determined.
4) SiN is deposited using PECVDxThe raceway groove in GaN film layer is filled as filled media 5:
Depositing temperature between 80~200 DEG C, pressure between 90~150Pa, equipment run power 80~120W it Between, with SiH4It is used as Si sources, NH3As N sources, flow is controlled in 80~150sccm and 400~700sccm respectively in deposition process Between.
5) stripping technology is used, stripping metal Ni removes the SiN deposited on W metal simultaneouslyx, such as shown in Fig. 1 (f).
6) using laterally overgrown technology growth GaN thick film layers 7, cover with SiNxFill the GaN of the pregrown of raceway groove The whole surface of film:
First by Metalorganic Chemical Vapor Deposition laterally overgrown film GaN, recycle outside hydrite vapor phase Prolong method fast-grown thick film GaN, thickness is 30 μm, temperature range between 900~1200 DEG C, pressure 100~450Torr it Between;HVPE fast-growths temperature range is between 600~1100 DEG C, and pressure limit is between 250~700Torr.
7) SiN being filled in the raceway groove of GaN film layer is removedx, form the compound substrate with cavity:
It is immersed in HF solvents, removes the SiN filled in the raceway groove of GaN film layerxSo that in SiNxThe position occupied Cavity 8 is left, the GaN compound substrates with cavity are formed.
As shown in Fig. 2 in step 3) in, the III-V nitride 41 that retains is shaped as column, as shown in 2 (a), Or be strip, such as shown in figure (b).The raceway groove 42 that etching is formed is conducted to the edge of GaN film layer, so that connected with outside, Filled media is also connected with outside, and when compound substrate is put into etchant solution, filled media is corroded, so as to form sky Chamber.
It is finally noted that, the purpose for publicizing and implementing example is that help further understands the present invention, but this area Technical staff be appreciated that:Without departing from the spirit and scope of the invention and the appended claims, it is various to replace and repair It is all possible for changing.Therefore, the present invention should not be limited to embodiment disclosure of that, and the scope of protection of present invention is to weigh The scope that sharp claim is defined is defined.

Claims (10)

1. a kind of preparation method of the III-V nitride compound substrate with cavity, it is characterised in that the preparation method includes Following steps:
1) one layer of III-V nitride of pregrown first on substrate, forms III-V nitride film layer, then deposits one Layer mask layer;
2) the first Lithographic template is utilized, using photoetching process, patterned structures are formed on mask layer;
3) III-V nitride of etching mask layer open area is to the surface of substrate, the shape in III-V nitride film layer Into raceway groove, the feature size and etch period of the size of raceway groove on mask layer determine that the raceway groove of formation need to be conducted to iii-v The edge of nitride film layer;
4) raceway groove in III-V nitride film layer is filled using filled media;
5) the second Lithographic template is utilized, using photoetching combination chemical attack or the method for photoetching combination focused-ion-beam lithography, or Person, directly uses chemical attack or stripping technology, and the filling deposited on the surface for removing the III-V nitride retained is situated between Matter;
6) laterally overgrown technology growth III-V nitride thick film layers are used, covers and raceway groove is filled with filled media The whole surface of III-V nitride film layer;
7) filled media being filled in the raceway groove of III-V nitride film layer is removed using etchant solution, was filled originally The position that medium is occupied turns into cavity, forms the compound substrate with cavity.
2. preparation method as claimed in claim 1, it is characterised in that in step 1) in, substrate is using Sapphire Substrate, carbon One kind in silicon substrate, gallium nitride GaN substrate, silicon Si substrates and lithium aluminate LiAlO2 substrates.
3. preparation method as claimed in claim 1, it is characterised in that in step 1) in, grow III-V nitride film layer Using one kind in molecular beam epitaxy, Metalorganic Chemical Vapor Deposition, hydride vapour phase epitaxy method and liquid phase epitaxy, III-V nitride film layer of the growth thickness between 3~15 μm.
4. preparation method as claimed in claim 1, it is characterised in that in step 2) in, photoetching process prepares patterned structures master It is carried out in two steps:One layer of photoresist of spin coating and front baking is carried out first, glue thickness is between 2~5 μm;Then the first photoetching mould is utilized Plate is exposed, dries, develops and post bake afterwards, and by the pattern transfer of the first Lithographic template to photoresist, figure is formed on mask layer Shape structure;Patterned structures can be column or strip.
5. preparation method as claimed in claim 1, it is characterised in that in step 3) in, using chemical attack or focus on from Beamlet removes the III-V nitride film layer in mask layer upper shed region to the surface of substrate, in III-V nitride film Raceway groove and the III-V nitride retained are formed in layer;The preparation of III-V nitride is etched with focused-ion-beam lithography method Method includes:Etching temperature is room temperature, and pressure is between 1~5Pa, and etching power is between 80~120W, Cl2、BCl3And N2O Flow control between 20~50sccm.
6. preparation method as claimed in claim 1, it is characterised in that in step 4) in, using SiO2Or SiNxIt is situated between as filling Raceway groove between matter filling III-V nitride film layer, the thickness for depositing filled media is defined by filling and leading up raceway groove formation plane; The method using plasma enhancing chemical vapour deposition technique PECVD or ald ALD of deposition.
7. preparation method as claimed in claim 6, it is characterised in that SiN is deposited using PECVDxMethod include:Deposition temperature Degree is between 80~200 DEG C, and pressure is between 90~150Pa, and equipment runs power between 80~120W, with SiH4It is used as Si Source, NH3As N sources, flow is controlled between 80~150sccm and 400~700sccm respectively in deposition process.
8. preparation method as claimed in claim 1, it is characterised in that in step 5) in, using photoetching combination chemical attack or The filled media that the method for photoetching combination focused-ion-beam lithography is removed on the III-V nitride retained includes:A) spin coating One layer of photoresist simultaneously carries out front baking;B) the second Lithographic template, exposure, rear baking, development and post bake, by the second Lithographic template are utilized Pattern transfer is to photoresist, and the second Lithographic template and the first Lithographic template are the complementary figure of shape, in the III-V for needing to retain Open area is formed above group-III nitride;C) method of chemical attack or the method for focused-ion-beam lithography are used by iii-v nitrogen Filled media on the surface of compound is removed.
9. preparation method as claimed in claim 1, it is characterised in that in step 5) in, when the mask of step deposition in 1) When layer is metal, the surface deposition of the III-V nitride retained is directly removed using chemical attack or stripping technology Filled media on the mask layer and mask layer of residual.
10. preparation method as claimed in claim 1, it is characterised in that in step 7) in, substrate is immersed in etchant solution In, remove the filled media in the raceway groove of III-V nitride film layer so that be filled the position that medium is occupied originally Cavity is left, the III-V nitride compound substrate with cavity is formed.
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