CN105606612A - Novel automatic steel cord looseness detector - Google Patents
Novel automatic steel cord looseness detector Download PDFInfo
- Publication number
- CN105606612A CN105606612A CN201511001647.7A CN201511001647A CN105606612A CN 105606612 A CN105606612 A CN 105606612A CN 201511001647 A CN201511001647 A CN 201511001647A CN 105606612 A CN105606612 A CN 105606612A
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- China
- Prior art keywords
- support
- steel cord
- cord
- driving
- loose
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
Abstract
The invention discloses a novel automatic steel cord looseness detector. The detector comprises a motor reduction box and a bracket, and is characterized by further comprising a computer and a high-definition camera, wherein a front supporting seat is arranged at the head part of the bracket; a rear supporting seat is arranged at the tail part of the bracket; a steel cord sequentially passes through a first steel cord clamp, a pressing die, a second steel cord clamp, a steel cord pre-tension setting point and a sliding wheel from head to tail, and is downwards connected with a second hanging hammer; the high-definition camera is communicated with the computer, is arranged on the rear supporting seat, and directly faces to a looseness decision point. The detector disclosed by the invention has the advantages that the camera automatically shoots under the control of the computer, so that detection data are recorded and saved, and data information from a plurality of in-use looseness detectors are managed in a centralized manner through network interfaces, therefore the product quality situation in a production process is further conveniently managed and controlled by quality assurance personnel.
Description
Technical field
The present invention relates to the improvement of the loose automatic detecting instrument of a kind of steel cord, relate in particular to the loose detector of a kind of novel automatic steel cord, belong to mechanical device technical field.
Background technology
Steel cord twisting loosening degree is an important indicator of cord quality judging; Ensure that by the detection of loose detector the cord product quality of producing reaches user's requirement in process of production; The loose detector of steel cord is that a kind of steel cord is produced necessary checkout equipment, its operation principle is by two rubber pads on moving slider, add that specified gravity pushes down cord, drive motors promotes moving slider and shifts tail end onto from the initiating terminal of loose detector, then observe the drum gap situation that rises between steel cord monofilament, thus judge cord twisting tight ness rating, whether there is loose defect; There is following drawback in the loose detector of existing steel cord: 1, can not accurately understand the actual state detecting at that time; 2, employee in the time of the loose judgement of cord and standard there are differences; 3, occur that cord Twisting quality problem cannot review product quality state at that time.
Summary of the invention
For solving the deficiencies in the prior art, the object of the present invention is to provide the loose detector of a kind of novel automatic steel cord, adopt the automatic shooting of computer manipulation camera, realize and detect data record and deposit, and make the multiple loose detector data message centralized management in use by network interface, facilitate the further management and control production process of quality personnel product quality situation.
In order to realize above-mentioned target, the present invention adopts following technical scheme:
The loose detector of a kind of novel automatic steel cord, comprise motor reduction gearbox and support, on support, be horizontally disposed with guide rail, on guide rail, be provided with moving slider, motor reduction gearbox is positioned at a side of support head, on the output shaft of motor reduction gearbox, be connected with driving pulley, the output shaft of motor reduction gearbox and driving pulley are for being in transmission connection, side at support afterbody is connected with driven pulley, driven pulley and driving pulley are positioned at the same side of support, between driving pulley and driven pulley, be provided with driving-belt, one side of moving slider is connected with driving-belt, driving pulley drives drive belt slip, driving-belt drives driven pulley to rotate, driving-belt drives moving slider to slide on guide rail, opposite side at moving slider is provided with press rods, in press rods, be connected with and hang hammer one, bearing before support head is provided with, cord fixture one is installed on front bearing, be provided with rear support and cord pretension set point at support afterbody, cord fixture two is installed on rear support, termination, rear end at support is provided with pulley, pulley is mutually vertical with support, centre position in the inside of moving slider is provided with pressing mold, cord fixture one, pressing mold, cord fixture two and cord pretension set point are at same straight line, steel cord passes through cord fixture one from the head to the tail successively, pressing mold, cord fixture two, under cord pretension set point and pulley are backward, be connected with and hang hammer two, it is characterized in that, the high-definition camera that also comprises computer and be communicated with computer, described high-definition camera is arranged on rear support, and described high-definition camera is just to loose decision-point.
Further, described high-definition camera is communicated with computer by data wire, and data transmission bauds is fast, safe.
Further, described high-definition camera is fixedly installed on rear support by camera bracket, conveniently loose decision-point is taken.
Further, in order to improve the transmission efficiency of driving-belt, described driving-belt is V-belt.
Further, described pressing mold comprises upper and lower two corresponding sheet rubbers that arrange, and described steel cord passes in the middle of upper and lower two corresponding sheet rubbers that arrange, and by upper and lower two sheet rubbers, steel cord is exerted pressure.
Further, the side of described support is provided with operating case, is provided with the button that moves forward and backward on operating case, and operative employee only need can operate by the knob that moves forward and backward, and greatly facilitates and simplifies operative employee's work.
Further, on the front bearing of described support and rear support, be respectively equipped with travel switch one and travel switch two, travel switch one and travel switch two are corresponding, travel switch one is arranged on a side of front bearing, travel switch two is arranged on a side of rear support, motor reduction gearbox drives moving slider to move by driving-belt, when moving to after front bearing touches travel switch one, moving slider automatically stops, when moving to after rear support touches travel switch two, moving slider automatically stops, high-definition camera is taken loose decision-point automatically, and the data message of shooting is uploaded to computer, realized automatically stopping of moving slider, and after travel switch two is triggered, high-definition camera can be taken to loose decision-point automatically, and upload photographed data information to computer and store and backup.
Usefulness of the present invention is: on original loose detector device, increased computer and high-definition camera, the loose detection of steel cord each time is automatically taken, preserved, detection time, numbering, steel cord state related data information record and deposit automatically, dispute and contradiction that employee brings because detecting data deviation are evaded, facilitate and simplify employee's operation, the state that each cord is detected has possessed trackability; The more important thing is by the improvement of machine and also improved the normalization detecting, the degree of accuracy that has effectively improved the loose detector of steel cord possesses query function simultaneously, can find in time the quality problems of cord, improves the quality of products.
Brief description of the drawings
Fig. 1 is structural representation of the present invention;
The implication of main Reference numeral in figure:
1, cord fixture one; 2, motor reduction gearbox; 3, driving pulley; 4, hang hammer one; 5, press rods 6, moving slider; 7, sheet rubber; 8, support; 9, guide rail; 10, steel cord; 11, V-belt; 12, cord fixture two; 13, cord pretension set point; 14, pulley; 15, hang hammer two; 16, travel switch one; 17, travel switch two; 18, operating case; 19, forward/backward button; 20, high-definition camera; 21, camera bracket; 22, loose decision-point; 23, data wire; 24, computer; 25, driven pulley; 26, front bearing; 27, rear support.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is done to concrete introduction.
Fig. 1 is structural representation of the present invention;
As shown in Figure 1: the present embodiment is the loose detector of a kind of novel automatic steel cord, comprise motor reduction gearbox 2 and support 8, on support 8, be horizontally disposed with guide rail 9, on guide rail 9, be provided with moving slider 6, motor reduction gearbox 2 is positioned at a side of support 8 heads, on the output shaft of motor reduction gearbox 2, be connected with driving pulley 3, the output shaft of motor reduction gearbox 2 and driving pulley 3 are for being in transmission connection, side at support 8 afterbodys is connected with driven pulley 25, driven pulley 25 and driving pulley 3 are positioned at the same side of support 8, between driving pulley 3 and driven pulley 25, be provided with driving-belt, driving-belt used is V-belt 11, one side of moving slider 6 is connected with driving-belt, driving pulley 3 drives drive belt slip, driving-belt drives driven pulley 25 to rotate, driving-belt drives moving slider 6 to slide on guide rail 9, be provided with press rods 5 at the opposite side of moving slider 6, in press rods 5, be connected with and hang hammer 1, bearing 26 before support 8 heads are provided with, on front bearing 26, cord fixture 1 is installed, be provided with rear support 27 and cord pretension set point 13 at support 8 afterbodys, cord fixture 2 12 is installed on rear support 27, termination, rear end at support 8 is provided with pulley 14, pulley 14 is mutually vertical with support 8, centre position in the inside of moving slider 6 is provided with pressing mold, cord fixture 1, pressing mold, cord fixture 2 12 and cord pretension set point 13 are at same straight line, steel cord 10 passes through cord fixture 1 from the head to the tail successively, pressing mold, cord fixture 2 12, under cord pretension set point 13 and pulley 14 are backward, be connected with and hang hammer 2 15, pressing mold comprises upper and lower two corresponding sheet rubbers 7 that arrange, steel cord 10 passes in the middle of upper and lower two corresponding sheet rubbers that arrange 7, the side of support 8 is provided with operating case 18, on operating case 18, be provided with the button that moves forward and backward, the high-definition camera 20 that the present embodiment also comprises computer 24 and is communicated with computer 24 by data wire 23, high-definition camera 20 is fixedly installed on rear support 27 by camera bracket 21, and high-definition camera 20 is just to loose decision-point 22.
In the present embodiment, on the front bearing 26 of support 8 and rear support 27, be respectively equipped with travel switch 1 and travel switch 2 17, travel switch 1 and travel switch 2 17 are corresponding, travel switch 1 is arranged on a side of front bearing 26, travel switch 2 17 is arranged on a side of rear support 27, motor reduction gearbox 2 drives moving slider 6 to move by driving-belt, when moving to after front bearing 26 touches travel switch 1, moving slider 6 automatically stops, when moving to after rear support 27 touches travel switch 2 17, moving slider 6 automatically stops, high-definition camera 20 is taken loose decision-point 22 automatically, and upload photographed data information to computer 24 and store and backup.
The present embodiment course of work is as follows:
First operating personnel press back 19, and motor reduction gearbox 2 starts, and V-belt 11 drives moving slider 6 to move to support 8 left ends along guide rail 9, after moving slider 6 touches travel switch 1, automatically stops, and make to detect to revert to SBR, open the press rods 5 on moving slider 6, get three meters, the sample of steel cord 10 to be detected, by steel cord 10 one end be fixed on cord pretension set point 13 spacing in, in the middle of lower sheet rubber 7, strain steel cord 10 left, and the pulley 14 that makes steel cord 10 draw cord pretension set point 13 process right-hand members makes to hang hammer 2 15 generation pretensions, now depress cord fixture 1, fix steel cord 10, depress again cord fixture 2 12, put sheet rubber 7 well, the press rods 5 of closing, extension hammer 1 is hung in respective notch, press forwarding button 19, starter motor reduction box 2, V-belt 11 drives moving slider 6 to move right, when moving to when right-hand member touches travel switch 2 17, moving slider 6 automatically stops, now the state at high-definition camera 20 automatic loose decision-point 22 places to steel cord 10 is taken, and by the data message of shooting be uploaded to computer 24 store with backup, complete the loose testing process of steel cord one time.
Technical staff can check by computer the data message of shooting, can see clearly the loose condition (of surface) of detected steel cord, form and detect data record, when detection data record has been avoided the loose detection of cord, employee exists by sheer good luck, random psychology, specification employee's inspection, every in workshop loose detector is networked, making to detect data by network model can centralized collection processing, quality personnel just can see the loose detection data that whole workshop is all on computers very easily, thereby all loose detected state management and control are analyzed, instruct workshop to carry out control of product quality.
The technology of the present invention has been twisted with the fingers since burst operation uses at our factory, has improved detection accuracy and the stability of loose detector, has facilitated operating personnel's operation, greatly facilitates the real-time understanding of quality control officer to loose detected state, controlling.
More than show and described general principle of the present invention, principal character and advantage; the technical staff of the industry should understand; above-described embodiment does not limit the present invention in any form; all employings are equal to replaces or technical scheme that the mode of equivalent transformation obtains, all drops in protection scope of the present invention.
Claims (7)
1. the loose detector of novel automatic steel cord, comprise motor reduction gearbox (2) and support (8), on support (8), be horizontally disposed with guide rail (9), on guide rail (9), be provided with moving slider (6), motor reduction gearbox (2) is positioned at a side of support (8) head, on the output shaft of motor reduction gearbox (2), be connected with driving pulley (3), the output shaft of motor reduction gearbox (2) and driving pulley (3) are for being in transmission connection, side at support (8) afterbody is connected with driven pulley (25), driven pulley (25) and driving pulley (3) are positioned at the same side of support (8), between driving pulley (3) and driven pulley (25), be provided with driving-belt, one side of moving slider (6) is connected with driving-belt, driving pulley (3) drives drive belt slip, driving-belt drives driven pulley (25) to rotate, driving-belt drives moving slider (6) in the upper slip of guide rail (9), be provided with press rods (5) at the opposite side of moving slider (6), in press rods (5), be connected with and hang hammer one (4), be provided with front bearing (26) at support (8) head, cord fixture one (1) is installed on front bearing (26), be provided with rear support (27) and cord pretension set point (13) at support (8) afterbody, cord fixture two (12) is installed on rear support (27), be provided with pulley (14) in the termination, rear end of support (8), pulley (14) is mutually vertical with support (8), centre position in the inside of moving slider (6) is provided with pressing mold, cord fixture one (1), pressing mold, cord fixture two (12) and cord pretension set point (13) are at same straight line, steel cord (10) passes through cord fixture one (1) from the head to the tail successively, pressing mold, cord fixture two (12), under cord pretension set point (13) and pulley (14) are backward, be connected with and hang hammer two (15), it is characterized in that, the high-definition camera (20) that also comprises computer (24) and be communicated with computer (24), it is upper that described high-definition camera (20) is arranged on rear support (27), and described high-definition camera (20) is just to loose decision-point (22).
2. the loose detector of a kind of novel automatic steel cord according to claim 1, is characterized in that, described high-definition camera (20) is communicated with computer (24) by data wire (23).
3. the loose detector of a kind of novel automatic steel cord according to claim 1 and 2, is characterized in that, described high-definition camera (20) is fixedly installed on rear support (27) by camera bracket (21).
4. the loose detector of a kind of novel automatic steel cord according to claim 1, is characterized in that, described driving-belt is V-belt (11).
5. the loose detector of a kind of novel automatic steel cord according to claim 1, it is characterized in that, described pressing mold comprises upper and lower two corresponding sheet rubbers (7) that arrange, and described steel cord (10) passes in the middle of upper and lower two corresponding sheet rubbers (7) that arrange.
6. the loose detector of a kind of novel automatic steel cord according to claim 1, is characterized in that, the side of described support (8) is provided with operating case (18), is provided with the button that moves forward and backward (19) on operating case (18).
7. the loose detector of a kind of novel automatic steel cord according to claim 1, it is characterized in that, on the front bearing (26) of described support (8) and rear support (27), be respectively equipped with travel switch one (16) and travel switch two (17), travel switch one (16) and travel switch two (17) are corresponding, travel switch one (16) is arranged on a side of front bearing (26), travel switch two (17) is arranged on a side of rear support (27), motor reduction gearbox (2) drives moving slider (6) mobile by driving-belt, when moving to after front bearing (26) touches travel switch one (16), moving slider (6) automatically stops, when moving to after rear support (27) touches travel switch two (17), moving slider (6) automatically stops, high-definition camera (20) is taken loose decision-point (22) automatically, and the data message of shooting is uploaded to computer (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511001647.7A CN105606612A (en) | 2015-12-29 | 2015-12-29 | Novel automatic steel cord looseness detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511001647.7A CN105606612A (en) | 2015-12-29 | 2015-12-29 | Novel automatic steel cord looseness detector |
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| Publication Number | Publication Date |
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| CN105606612A true CN105606612A (en) | 2016-05-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201511001647.7A Pending CN105606612A (en) | 2015-12-29 | 2015-12-29 | Novel automatic steel cord looseness detector |
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| CN (1) | CN105606612A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109238821A (en) * | 2018-09-06 | 2019-01-18 | 江苏兴达钢帘线股份有限公司 | A kind of automation steel cord plays drum detection device and its application method |
| CN113009387A (en) * | 2021-02-25 | 2021-06-22 | 江苏兴达钢帘线股份有限公司 | Steel cord back thread protection suction detection device |
| CN113304950A (en) * | 2021-06-30 | 2021-08-27 | 江苏亚盛金属制品有限公司 | Marine steel wire rope maintenance device |
| CN114062376A (en) * | 2022-01-13 | 2022-02-18 | 南通东顺机械有限公司 | Method for detecting surface defects of steel cord with winding function |
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| CN204679431U (en) * | 2015-04-03 | 2015-09-30 | 软控股份有限公司 | The detection system of tyre wire cord fabric surface imperfection |
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Patent Citations (5)
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| EP1936349A2 (en) * | 2006-12-22 | 2008-06-25 | Bernward Mähner | Device for testing a test object, in particular a tyre, using a non-destructive measuring method |
| CN102549412A (en) * | 2009-10-06 | 2012-07-04 | 米其林技术公司 | Method and device for the automatic inspection of a cable spool |
| CN204330608U (en) * | 2014-11-12 | 2015-05-13 | 贝内克-长顺汽车内饰材料（张家港）有限公司 | A kind of High-Speed Automatic defect detecting device |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109238821A (en) * | 2018-09-06 | 2019-01-18 | 江苏兴达钢帘线股份有限公司 | A kind of automation steel cord plays drum detection device and its application method |
| CN113009387A (en) * | 2021-02-25 | 2021-06-22 | 江苏兴达钢帘线股份有限公司 | Steel cord back thread protection suction detection device |
| CN113304950A (en) * | 2021-06-30 | 2021-08-27 | 江苏亚盛金属制品有限公司 | Marine steel wire rope maintenance device |
| CN113304950B (en) * | 2021-06-30 | 2022-07-12 | 江苏亚盛金属制品有限公司 | Marine steel wire rope maintenance device |
| CN114062376A (en) * | 2022-01-13 | 2022-02-18 | 南通东顺机械有限公司 | Method for detecting surface defects of steel cord with winding function |
| CN114062376B (en) * | 2022-01-13 | 2022-04-08 | 南通东顺机械有限公司 | Method for detecting surface defects of steel cord with winding function |
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Application publication date: 20160525 |
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