CN105604925B - A kind of intelligent control burning pump - Google Patents
A kind of intelligent control burning pump Download PDFInfo
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- CN105604925B CN105604925B CN201610154824.3A CN201610154824A CN105604925B CN 105604925 B CN105604925 B CN 105604925B CN 201610154824 A CN201610154824 A CN 201610154824A CN 105604925 B CN105604925 B CN 105604925B
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Abstract
A kind of intelligent control burning pump, including intelligence control system, the pump housing, motor, pump support, impeller, automatic pressure regulating device, pump shaft, mechanical sealing member, fan blade composition, its motor includes drive end bearing bracket and motor temperature control device, pump support is connected with drive end bearing bracket, the pump housing is installed on pump support, and pump shaft front end is provided with impeller and impeller is between the pump housing and pump support;Pump housing delivery port is provided with automatic pressure regulating device;Intelligence control system includes PLC and BLDC systems, and intelligence control system panel is provided with automatic control system and manual operation system;Simple, easy to operate, using uniqueness the innovative structure design of structure described in this patent, successfully solves the pump fully-automatic intelligent that burnt on market today and controls and control problem manually.
Description
Technical field
The invention provides a kind of intelligent control combustor dedicated pump, belongs to intelligent control machinery environment protecting pump technology, solves
China's atmosphere pollution improves haze scheme, closes down coal-burning boiler and substitutes the required burning pump neck of heating using clean energy resource fuel oil
Domain.
Background technology
1. the pump that burns is badly in need of high pressure low discharge intelligent control, with the chemical characteristic suitable for biomass fuel:Organic combustion
Expect that such as alcohol radical liquid fuel, aromatic hydrocarbons liquid fuel, lipid liquid fuel, benzene class I liquid I fuel, natural gas, biomass energy are clear
Clean energy fuel oil, part of fuel have burn into dissolving, the chemical characteristic of reaction.As benzene class transfer pump for fuel is close in practical application
Envelope, it is impossible to using the sealing of the rubber parts such as common fluorine glue, butadiene acrylonitrile rubber;It need to be taken into full account:Low viscosity, it is volatile, it is easy vaporization, it is low
The characteristic such as density and low lubrication.
Intelligent control burning pump is different from existing industrial pump, it is necessary to small flow high pressure power, such as:2 tons of boilers use
Combustion pump need 8 kilograms of pressure, 200 liters or so of flow;The lift of existing Centrifugal Pump is small will such as to reach 8 kilograms of its pumps
Volume will be very big, and flow is too big, and it is too low unsuitable to do low-capacity pump efficiency;Gear pump can not be applied to low viscosity and low profit
It is sliding;Existing peripheral pump because flow is bigger than normal and design feature, be not suitable for organic clean fuel oil it is volatile, it is easy vaporization, low-density and
Low lubrication property, particularly easily vaporization there is no solution method, therefore can not normal operation;Vane pump is due to that can not be applicable low lubrication
Liquid easily wears, and does not also apply to.And not only pressure can be adjusted intelligent control burning pump, flow is adjustable, and realizes intelligence
Change control, suitable for various combustors and supporting boiler.Its core technology includes pump fluid mechanical design and is applicable low viscous
The characteristic medium the Hydraulic Designs such as degree, volatile, easy vaporization, low-density and low lubrication;Various organic and biomass fuel is in pump
What is used chemically sets to what basic material (pump housing, impeller material etc.) in encapsulant (such as rubber seal) and pump was applicable
Meter, existing using a variety of burning matter oil, its chemical property is different, is adapted to All Media demand and general is set, it is necessary to innovate
Meter;It is domestic also without a kind of burning pump for reliably meeting all fuel medium demands completely before this, it is badly in need of collection pump, motor
With intelligence control system in the intelligent control combustor dedicated pump of one.
Existing combustor typically provides fuel under high pressure using self-contained pump, and combustor special fan also uses independent blower fan, wind
Machine wind-force enters combustion chamber together with the spray burning matter oil that burning pump sprays, and forms the flue of ejection, heating boiler simultaneously reaches
To heating demand, oil spout is completely independent with blower fan, causes to cannot intelligently control combustor pump pressure, flow and blower fan wind-force
Co-ordination, not only waste the energy use inconvenience, it is dangerous;So pressure can be adjusted, flow is adjustable, and wind-force can
Adjust, suitable for various combustors and supporting boiler etc., remote-control monitoring can be achieved, design a set of intelligentized control method burning
Pump is imperative, and burning pump intellectuality is the long-term goal and future thrust of this area.
The content of the invention
According to the insufficient and applicable coal-fired boiler reform of above-mentioned prior art, this intelligent control burning pump solves organic combustion
Matter fuel characteristic is burnt, this intelligent control burning pump includes BLDC systems and PLC intelligence control systems;
The pump 1. a kind of intelligent control is burnt, including intelligence control system A, the pump housing 1, motor 2, pump support 3, impeller 4, from
Dynamic regulator 7, pump shaft 8 form, and described motor 2 includes drive end bearing bracket 5 and motor temperature control device 6, described pump support 3
It is connected with drive end bearing bracket 5, the described pump housing 1 is installed on support 3, and the front end of pump shaft 8 is provided with impeller 4 and impeller 4 is located at the pump housing 1
Between support 3;Pump housing delivery port is provided with automatic pressure regulating device 7.
A kind of intelligent control burning pump described in 2., it is characterised in that:Intelligence control system A includes PLC and BLDC
System, intelligence control system A output ends a is connected with automatic pressure regulating device 7, output end b is connected with the input 21 of motor 2, inputted
End c is connected with motor output end 22, and motor output end 22 is connected with motor temperature control device 6;PLC system gives BLDC motor controls
Device instruction processed, intelligence control system A panels are provided with automatic control system and manual operation system.
A kind of intelligent control burning pump described in 3., it is characterised in that:Described motor 2 is above provided with needed for the pump housing 1
Pump shaft 8 and drive end bearing bracket 5 connect;Motor 2 uses BLDC magnetic circuit and structure;Motor output end 22 fills with motor temperature control
6 connected access intelligence control system A are put, rotating speed and power output are controlled by intelligence control system A.
A kind of intelligent control burning pump described in 4., it is characterised in that:Motor temperature is installed in the described coil of motor 2
Spend control device 6 to be connected, and be connected with intelligence control system A, signal input intelligence control system A.
A kind of intelligent control burning pump described in 5., it is characterised in that:Described automatic pressure regulating device 7 is provided with pressure
Power, flow inductor, and be connected with intelligence control system A, signal input intelligence control system A.
Brief description of the drawings
Fig. 1 intelligent controls burning pump scantling plan
Fig. 2 intelligent control combustor pump motor structure charts
Fig. 3 intelligent controls burning pump pump housing front view
Accompanying drawing designation number:Intelligence control system A;The pump housing 1;Motor 2;Pump support 3;Impeller 4;Drive end bearing bracket 5;Motor temperature
Control device 6;Automatic pressure regulating device 7;Pump shaft 8;Mechanical seal part 9;Fan blade 15;Intelligence control system output end a;Intelligence
Control system output end b;Intelligence control system input c;Input end of motor 21;Motor output end 22.
Embodiment
To describe the technology contents of the present invention, the objects and the effects in detail, below in conjunction with embodiment and coordinate attached
Figure is explained.
Refering to Fig. 1 to Fig. 3,
1. existing illustrate by taking 2 tons of boiler combustion pumps as an example, 2 tons of boilers are equipped with intelligent control burning pump and use methanol
For fuel medium, it is defined by burning matter 200L fuel oils, it is necessary to which 80 meters of lift, 200 liters per hour of flow are required including intelligent control
System A, the pump housing 1 are using stainless steel, motor 2, pump support 3;Because medium is the volatile low-density characteristic of low viscosity, impeller
(4) structure uses a kind of combustor dedicated pump swirl vanes;Automatic pressure regulating device 7 ensures pump in institute on pump head delivery port
Used under the pressure and flow that need, lift pressure will be adjusted automatically higher or lower than automatic pressure regulating device 7 when using pressure in the pump housing
The parameter value of needs is saved, its numerical value is controlled by intelligence control system A.
2. pump shaft 8 and motor shaft are coaxial, pump shaft excessively stream part uses stainless steel, and uses friction welding with motor shaft
Form;Described motor 2 includes end cap 5 and axially horizontally disposed pump shaft 8, pump support 3 are connected with drive end bearing bracket 5;The pump housing 1 is pacified
Loaded on support 3, pump shaft 8 is stretched into the pump housing 1, and one end of described pump shaft 8 is socketed with impeller 4 and impeller 4 is located at the pump housing 1 and branch
Between frame 3, mechanical sealing member 9 is located between impeller 4 and support 3, plays sealing function.
3. intelligence control system A, which is used, includes PLC and BLDC systems, intelligence control system A output ends a and automatic Regulation
Device 7 connects;Output end b is connected with input end of motor 21, when the pressure signal of automatic pressure regulating device 7 and flow signal input intelligence
During control system A, PLC system gives the instruction of BLDC electric machine controllers, and the rotating speed of controlled motor is to ensure that the pressure of pump and flow accord with
Close and require;Intelligence control system A panels are provided with automatic control system and manual operation system.When pump lift and data on flows transmit
To intelligence control system A, instructed after being calculated by PLC collections to automatic pressure regulating device 7 and motor 2.
4. motor 2 described in above connects provided with the pump shaft 8 needed for pump body device and drive end bearing bracket 5;Motor 2 is controlled using BLDC
Magnetic circuit processed and structure, realize that output-constant operation is run with permanent rotating speed;Input end of motor 21 is connected with motor temperature control device 6
Connect, intelligence control system A inputs c is connected with motor output end 22, and rotating speed and power output are controlled by intelligence control system A;
When motor temperature rise is less than 60 DEG C, illustrating that motor has surplus power, intelligence control system A will reduce output power of motor instruction,
Motor will lower power output in the case where keeping motor speed, illustrate that motor has overheat defeated when motor temperature rise reaches 85 DEG C
It is excessive to enter power, intelligence control system A will improve output power of motor instruction, and motor will increase in the case where keeping motor speed
Add power output, ensure motor Effec-tive Function.
5. the pump housing 1 described in includes important structure mechanical seal part 9, the described structure of mechanical seal part 9
Be using it is a kind of with combustor pump pressure adjustable mechanical seal, the resistance to different organic medias of principal security, realize pressure adjustable
One kind be used to burn pump high-pressure mechanical seal part.
A kind of intelligent control burning pump described in 6., it is characterised in that:Motor temperature is installed in the described coil of motor 2
Control device 6 is spent, and is connected by motor output end 22 with intelligence control system A inputs c, signal input intelligent control system
In system A.
A kind of intelligent control burning pump described in 7., it is characterised in that:Described automatic pressure regulating device 7 is provided with pressure
Power, flow inductor, and be connected with intelligence control system A, signal input intelligence control system A.
Structure described in this patent is simple, it is easy to operate, use, designed using the innovative structure of uniqueness, successfully solved
Burnt on market today the control of pump fully-automatic intelligent and control manually, supplied burning pump blank now, including it is all
Combustible organic biomass oil and chemical industry oil, realize the replacement of burning pump clean energy resource fuel oil, different in varying environment
Organic media is different require under conditions of can long-play, improve service life, environment-friendly high-efficiency is safe and reliable, adds
Using field, service efficiency is optimized, motor service efficiency is improved, has reached high temperature resistant, corrosion-resistant, automatic pressure regulation effect
Fruit, similar structure can be achieved remote-control monitoring, will have wide market, have all within this protection domain with this
Considerable economic benefit and social benefit.
Claims (5)
- The pump 1. a kind of intelligent control is burnt, including intelligence control system A, the pump housing 1, motor 2, pump support 3, impeller 4, automatic tune Pressure device 7, pump shaft 8, mechanical seal part 9, fan blade 15, it is characterized in that described motor 2 includes drive end bearing bracket 5 and motor temperature Control device 6, described pump support 3 are connected with drive end bearing bracket 5, and the described pump housing 1 is installed on pump support 3, the front end of pump shaft 8 peace Equipped with impeller 4 and impeller 4 is between the pump housing 1 and pump support 3;Pump housing delivery port is provided with automatic pressure regulating device 7;Described intelligence Control system A includes PLC and BLDC systems, and intelligence control system A output ends a is connected with automatic pressure regulating device 7, output end b It is connected with the input 21 of motor 2, input c is connected with motor output end 22, motor output end 22 and motor temperature control device 6 It is connected, PLC system gives the instruction of BLDC electric machine controllers, and intelligence control system A panels are provided with automatic control system and manually operated System.
- A kind of 2. intelligent control burning pump according to claim 1, it is characterised in that:Described motor 2 is above provided with Pump shaft 8 and drive end bearing bracket 5 needed for the pump housing 1 connect;Motor 2 uses BLDC magnetic circuit and structure;Motor output end 22 and motor Temperature control equipment 6, which is connected, accesses intelligence control system A, and rotating speed and power output are controlled by intelligence control system A.
- A kind of 3. intelligent control burning pump according to claim 1, it is characterised in that:Described pump shaft 8 and motor shaft Coaxially, pump shaft excessively stream part uses stainless steel, and is formed with motor shaft using friction welding;Pump shaft 8 is stretched into the pump housing 1, One end of pump shaft 8 is socketed with impeller.
- A kind of 4. intelligent control burning pump according to claim 1, it is characterised in that:Described automatic pressure regulating device 7 Pressure, flow inductor are provided with, and is connected with intelligence control system A, signal input intelligence control system A, adjusts pressure The pressure and flow needed for pump are extremely adjusted with flow, lift pressure is higher or lower than automatic pressure regulating device when using pressure in the pump housing 7 will be automatically adjusted to the parameter value of needs, and its numerical value is controlled by intelligence control system A.
- A kind of 5. intelligent control burning pump according to claim 1, it is characterised in that:Pacify in the described coil of motor 2 It is connected equipped with motor temperature control device 6, and is connected by motor output end 22 with intelligence control system A, signal input intelligence Can control system A;Intelligence control system A output ends a is connected with automatic pressure regulating device 7;Output end b connects with input end of motor 21 Connect, when the pressure signal of automatic pressure regulating device 7 and flow signal input intelligence control system A, PLC system gives BLDC motor controls Device instructs, and the rotating speed of controlled motor is to ensure that the pressure of pump and flow meet the requirements;Intelligence control system A panels are provided with automatic control System processed and manual operation system, pump lift and data on flows are transferred to intelligence control system A, are given after being calculated by PLC collections Automatic pressure regulating device 7 and motor 2 instruct.
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CN201610154824.3A CN105604925B (en) | 2016-03-18 | 2016-03-18 | A kind of intelligent control burning pump |
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CN201610154824.3A CN105604925B (en) | 2016-03-18 | 2016-03-18 | A kind of intelligent control burning pump |
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CN105604925B true CN105604925B (en) | 2018-01-26 |
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US6715471B2 (en) * | 2000-12-07 | 2004-04-06 | Mitsubishi Denki Kabushiki Kaisha | Electric fuel pump |
CN101701583A (en) * | 2009-11-24 | 2010-05-05 | 江苏大学 | Frequency-conversion high-speed permanent magnet shield pump |
CN202545207U (en) * | 2012-04-01 | 2012-11-21 | 河南易安能源科技有限公司 | Intelligent variable-frequency control fracturing pump set |
CN203756554U (en) * | 2014-03-21 | 2014-08-06 | 浙江工贸职业技术学院 | Electric fuel pump |
CN204677410U (en) * | 2015-05-06 | 2015-09-30 | 杭州哲达科技股份有限公司 | Wisdom water pump digital monitoring equipment |
CN205533149U (en) * | 2016-03-18 | 2016-08-31 | 亿德机电科技(福建)有限公司 | Intelligent control pump that burns |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH1068396A (en) * | 1996-08-27 | 1998-03-10 | Ishikawajima Harima Heavy Ind Co Ltd | Turbo-pump |
JP4872456B2 (en) * | 2006-05-24 | 2012-02-08 | パナソニック電工株式会社 | Pump and liquid supply device |
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2016
- 2016-03-18 CN CN201610154824.3A patent/CN105604925B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6715471B2 (en) * | 2000-12-07 | 2004-04-06 | Mitsubishi Denki Kabushiki Kaisha | Electric fuel pump |
CN101701583A (en) * | 2009-11-24 | 2010-05-05 | 江苏大学 | Frequency-conversion high-speed permanent magnet shield pump |
CN202545207U (en) * | 2012-04-01 | 2012-11-21 | 河南易安能源科技有限公司 | Intelligent variable-frequency control fracturing pump set |
CN203756554U (en) * | 2014-03-21 | 2014-08-06 | 浙江工贸职业技术学院 | Electric fuel pump |
CN204677410U (en) * | 2015-05-06 | 2015-09-30 | 杭州哲达科技股份有限公司 | Wisdom water pump digital monitoring equipment |
CN205533149U (en) * | 2016-03-18 | 2016-08-31 | 亿德机电科技(福建)有限公司 | Intelligent control pump that burns |
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Effective date of registration: 20230804 Address after: 355003 Plot A18, Yishan Community, Xibing Industrial Park, Fu'an City, Ningde City, Fujian Province Patentee after: FUJIAN FUAN LEAD PUMP Co.,Ltd. Address before: 353600 Nanping Municipal and Economic Development Zone, Fujian Province Patentee before: YIDE ELECTROMECHANICAL TECHNOLOGY (FUJIAN) CO.,LTD. |