CN105601163A - Novel liquid concrete accelerator and preparation method thereof - Google Patents

Novel liquid concrete accelerator and preparation method thereof Download PDF

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Publication number
CN105601163A
CN105601163A CN201610027958.9A CN201610027958A CN105601163A CN 105601163 A CN105601163 A CN 105601163A CN 201610027958 A CN201610027958 A CN 201610027958A CN 105601163 A CN105601163 A CN 105601163A
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China
Prior art keywords
metaaluminate
accelerator
tetrahydroxy
hydration
lithium
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CN201610027958.9A
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CN105601163B (en
Inventor
田衍华
杨永杰
路为
田其昊
李清文
田杰
田帅
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Taian Xiutelibo Geotechnical Engineering Technology Co Ltd
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Taian Xiutelibo Geotechnical Engineering Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/10Accelerators; Activators
    • C04B2103/12Set accelerators

Abstract

The invention provides a novel liquid concrete accelerator and a preparation method thereof. The novel liquid concrete accelerator has the advantages that the accelerator is high in solid content, low in temperature and free of crystals, and the mixing amount of the accelerator in concrete is lowered greatly; the initial setting time and final setting time of the accelerator are short, construction efficiency is increased greatly, and the fast construction requirements are satisfied; the accelerator is widely adaptable to cement and can adapt to the cement of different producing areas and grades; the accelerator is low in resilience rate, capable of greatly saving construction materials, free of dust and environmental friendly.

Description

A kind of new liquid concrete accelerator and preparation method thereof
Technical field
The invention belongs to concrete admixture field, relate in particular to a kind of new liquid concrete accelerator and preparation side thereofMethod.
Background technology
Liquid accelerator is mainly divided into low alkali, the large class of alkali-free two both at home and abroad at present. Alkali-free liquid accelerator Main Ingredients and Appearance isAl2(SO4)3And combination product. Low-alkali liquid quick-setting agent Main Ingredients and Appearance is NaAlO2、Na2SiO4And combination product. For example China speciallyProfit 2012103248635 discloses the patent of invention that a kind of name is called liquid accelerator for sprayed concrete and application thereof, this productThe Main Ingredients and Appearance of product is Al2(SO4)3, by H2SO4Make with aluminium powder product composite functional material, solid content 30-50%,Volume 2-5%, cement final setting time 4-8min; Chinese patent 2007100184626 discloses a kind of name and has been called a kind of for sprayPenetrate concrete low-alkali liquid quick-setting agent, the Main Ingredients and Appearance of this product is alkali metal aluminate, and volume 3-6%, when cement final setBetween meet JC477-2005 standard (Grade A final setting time≤10min), alkali content 3-6%. Their common features are: 1. haveIon activity that effective constituent ionizes out in water is low, quantity is few. Al2(SO4)3Only ionize out AlO2 -1、SO4 -2Two kinds of ions,NaAlO2Only ionize out Na+1、AlO2 -1Two kinds of ions, Na2SiO4Only ionize out Na+1、SiO4 -2Two kinds of ions, and the change of ionLearn activity lower. 2. product is to be that solute, water are the solution that solvent forms by effective ingredient, and its solubility temperature influence veryGreatly. The shortcoming of bringing to product is therefrom: 1. solid content low≤40%, the easy crystallization of low temperature. 2. the large 4-8% of volume. 3. to waterThe broad spectrum activity of mud is poor, and 4. rebound degree is large can not to adapt to the cement of the different places of production and different labels, and after spraying mud, mud holdsEasily drop from outer wall, greatly improved construction cost.
Summary of the invention
In order to overcome above-mentioned technical disadvantages, the invention provides a kind of new liquid concrete accelerator, this accelerator contains admittedlyMeasure high and low temperature without crystallization, greatly reduce its volume in concrete; This accelerator just, final setting time is short, greatly carryHigh efficiency of construction, has met the requirement of rapid construction; Simultaneously good with the broad spectrum activity of cement, adapt to from the different places of production and labelCement; Rebound degree is little, has greatly saved construction materials, dustless and environmental protection.
For achieving the above object, technical scheme of the present invention is: described accelerator comprises 83%-90% by mass percentageTetrahydroxy hydration potassium metaaluminate and the mixture of tetrahydroxy hydration lithium metaaluminate, the complexing agent of 2.0%-3.0%, 3.0%-3.5% stabilizing agent, the wetting agent of 0.5%-1.0%, the tackifier of 0.5%-1.0%, surplus is water, wherein said tetrahydroxyThe mixed proportion of hydration potassium metaaluminate and tetrahydroxy hydration lithium metaaluminate is 9-10: 1.
The present invention has designed, the polyalcohol that described complexing agent is different molecular weight or PVOH.
The present invention has designed, and described stabilizing agent is benzene siliconic acid potassium.
The present invention has designed, and described wetting agent is polycarboxylate.
The present invention has designed, the polyacrylamide that described tackifier are HMW or carboxymethyl cellulose.
The present invention also provides a kind of preparation method of new liquid concrete accelerator:
Described preparation method's raw material comprises according to mass percent: potassium hydroxide 30%-35%, lithium hydroxide 3.3%-3.9%, aluminium hydroxide 35%-40%, stabilizing agent 3%-3.5%, complexing agent 2%-3%, wetting agent 0.5%-1%, tackifier0.5%-1%, surplus is water;
Described preparation method comprises the following steps:
1. after first potassium hydroxide, lithium hydroxide, aluminium hydroxide being mixed, drop in the water stirring, be warming up to100-110 DEG C is continued stirring reaction 60-120 minute, obtains product potassium metaaluminate, lithium metaaluminate mixture;
2. the potassium metaaluminate obtaining, lithium metaaluminate mixture are added to stabilizing agent, complexing agent and suitable quantity of water, at 110-120Under DEG C condition, stir 60-90 minute with 60-80 rev/min, obtain tetrahydroxy hydration potassium metaaluminate and tetrahydroxy hydration lithium metaaluminateMixture;
3. by gained tetrahydroxy hydration potassium metaaluminate and tetrahydroxy hydration lithium metaaluminate mixture with 100-120 rev/minStirring adds wetting agent, tackifier, controls temperature 80-100 DEG C, stirs and within 30-40 minute, obtains described accelerator;
Below the chemical equation in above-mentioned steps:
Tetrahydroxy potassium metaaluminate, tetrahydroxy lithium metaaluminate in described accelerator all have very high chemism, shouldFor can be instantaneous after concrete and calcium ion cement the formation Compound complex that reacts, make concrete rapid condensation, hardChange, just final setting time is short greatly to have shortened cement, has improved efficiency of construction, has met the requirement of rapid construction; The inclined to one side aluminium of tetrahydroxyAcid lithium is again the good inhibitor that prevents concrete generation alkali-aggregate reaction, has increased concrete strength simultaneously;
Described stabilizing agent, in order to impel tetrahydroxy hydration potassium metaaluminate, the lithium of formation more stable, is not handed over for a long timeConnection polymerization, extends and stores the shelf-life;
Described complexing agent is in order to impel potassium metaaluminate, lithium metaaluminate and water to form tetrahydroxy hydration potassium metaaluminate, tetrahydroxyThe complex compound of hydration lithium metaaluminate, thoroughly changes traditional liquid accelerator effective ingredient and forms molten as solvent as solute, waterLiquid, solubility temperature influence, the phenomenon of the easy crystallization of low temperature;
Described wetting agent can pass through its larger angle of wetting, permeability, polar group, surface-active, make accelerator fromSon can be diffused into concrete cement particle surface rapidly, and is adsorbed fast, thus make calcium ion after hydrated cementitious withInstantaneous the reacting of effective ion of accelerator forms composite calcium salt complex, accelerates the setting and harden of cement;
Tackifier can pass through its larger molecular configuration, fast between the composite calcium salt complex that can make to form in concreteSpeed composition network structure, increases concrete toughness, improves the bonding of gunite concrete in basic unit, reduces gunite concreteRebound degree, rebound degree is reduced to below 10%.
This accelerator by effective infiltration and with concrete in composition generation chemical reaction, make concrete each composition solidChange into a firm entity, and filled concrete pore, obtain the entirety of a dustless densification, further improved mixedSolidifying native crushing resistance, compactness and impermeability.
Detailed description of the invention
Following table is 6 specific embodiments of the present invention, and the amount of each component is mass percent.
The accelerator of above-described embodiment 1 is adopted with the following method and is prepared, and concrete steps are as follows:
The first step: after first 30% potassium hydroxide, 3.6% lithium hydroxide, 35% aluminium hydroxide being mixed, drop into and stirWater in, be warming up to 100 DEG C and continue stirring reactions 60 minutes, obtain product potassium metaaluminate, lithium metaaluminate mixture;
Second step: add 3.5% benzene siliconic acid potassium stabilizing agent, 2.6% to gather in the potassium metaaluminate obtaining, lithium metaaluminate mixtureEthanol complexing agent and suitable quantity of water, under 100 DEG C of conditions, with 60 revs/min stir 60 minutes, obtain tetrahydroxy hydration potassium metaaluminate withTetrahydroxy hydration lithium metaaluminate mixture;
The 3rd step: by gained tetrahydroxy hydration potassium metaaluminate and tetrahydroxy hydration lithium metaaluminate mixture with 100 revs/minStirring adds 1% polycarboxylic acids potassium wetting agent, 1% polyacrylamide tackifier, controls 80 DEG C of temperature, described in stirring and obtaining for 30 minutesAccelerator.
The technical indicator that the accelerator of gained in this example is recorded is as in the table below:
Project Technical indicator (Grade A) Assay
1 day compression strength (MPa) ≥7 10.0
28 days compressive strength rates (%) ≥75 90.0
Presetting period (min) ≤2′00″ 1′45″
Final setting time (min) ≤8′00″ 4′15″
The accelerator of above-described embodiment 2 is adopted with the following method and is prepared, and concrete steps are as follows:
The first step: after first 31% potassium hydroxide, 3.4% lithium hydroxide, 36% aluminium hydroxide being mixed, drop into and stirWater in, be warming up to 102 DEG C and continue stirring reactions 70 minutes, obtain product potassium metaaluminate, lithium metaaluminate mixture;
Second step: the potassium metaaluminate obtaining, lithium metaaluminate mixture are added to 3.4% benzene siliconic acid potassium stabilizing agent, 3% poly-secondAlcohol complexing agent and suitable quantity of water, under 102 DEG C of conditions, with 65 revs/min of stirrings 80 minutes, obtain tetrahydroxy hydration potassium metaaluminate and fourHydroxyl hydration lithium metaaluminate mixture;
The 3rd step: by gained tetrahydroxy hydration potassium metaaluminate and tetrahydroxy hydration lithium metaaluminate mixture with 105 revs/minStirring adds 0.9% polycarboxylic acids potassium wetting agent, 0.9% polyacrylamide tackifier, controls 85 DEG C of temperature, stirs and obtains for 35 minutesDescribed accelerator.
The technical indicator that the accelerator of gained in this example is recorded is as in the table below:
The accelerator of above-described embodiment 3 is adopted with the following method and is prepared, and concrete steps are as follows:
The first step: after first 32.5% potassium hydroxide, 3.6% lithium hydroxide, 37.5% aluminium hydroxide being mixed, drop intoIn the water stirring, be warming up to 105 DEG C and continue stirring reaction 80 minutes, obtain product potassium metaaluminate, lithium metaaluminate mixture;
Second step: add 3.3% benzene siliconic acid potassium stabilizing agent, 2.4% to gather in the potassium metaaluminate obtaining, lithium metaaluminate mixtureEthanol complexing agent and suitable quantity of water, under 105 DEG C of conditions, with 70 revs/min stir 85 minutes, obtain tetrahydroxy hydration potassium metaaluminate withTetrahydroxy hydration lithium metaaluminate mixture;
The 3rd step: by gained tetrahydroxy hydration potassium metaaluminate and tetrahydroxy hydration lithium metaaluminate mixture with 110 revs/minStirring adds 0.8% polycarboxylic acids potassium wetting agent, 0.8% polyacrylamide tackifier, controls 90 DEG C of temperature, stirs and obtains for 35 minutesDescribed accelerator.
The technical indicator that the accelerator of gained in this example is recorded is as in the table below::
Project Technical indicator (Grade A) Assay
1 day compression strength (MPa) ≥7 11.5
28 days compressive strength rates (%) ≥75 91.5
Presetting period (min) ≤2′00″ 1′30″
Final setting time (min) ≤8′00″ 4′00″
The accelerator of above-described embodiment 4 is adopted with the following method and is prepared, and concrete steps are as follows:
The first step: after first 35% potassium hydroxide, 4% lithium hydroxide, 40% aluminium hydroxide being mixed, input stirsIn water, be warming up to 110 DEG C and continue stirring reaction 120 minutes, obtain product potassium metaaluminate, lithium metaaluminate mixture;
Second step: the potassium metaaluminate obtaining, lithium metaaluminate mixture are added to 3% benzene siliconic acid potassium stabilizing agent, 2% PVOHComplexing agent and suitable quantity of water, under 110 DEG C of conditions, with 80 revs/min of stirrings 90 minutes, obtain tetrahydroxy hydration potassium metaaluminate and four hydroxylsBase hydration lithium metaaluminate mixture;
The 3rd step: by gained tetrahydroxy hydration potassium metaaluminate and tetrahydroxy hydration lithium metaaluminate mixture with 120 revs/minStirring adds 0.5% polycarboxylic acids potassium wetting agent, 0.5% carboxymethyl cellulose tackifier, controls 100 DEG C of temperature, stirs 40 minutesObtain described accelerator.
The technical indicator that the accelerator of gained in this example is recorded is as in the table below:
Project Technical indicator (Grade A) Assay 4 -->
1 day compression strength (MPa) ≥7 12
28 days compressive strength rates (%) ≥75 93
Presetting period (min) ≤2′00″ 1′30″
Final setting time (min) ≤8′00″ 3′45″

Claims (6)

1. a new liquid concrete accelerator, is characterized in that, described accelerator comprises by mass percentage:
The mixture of the tetrahydroxy hydration potassium metaaluminate of 83%-90% and tetrahydroxy hydration lithium metaaluminate,
The complexing agent of 2.0%-3.0%,
The stabilizing agent of 3.0%-3.5%,
The wetting agent of 0.5%-1.0%,
The tackifier of 0.5%-1.0%,
Surplus is water,
The mixed proportion of wherein said tetrahydroxy hydration potassium metaaluminate and tetrahydroxy hydration lithium metaaluminate is 9-10: 1.
2. a kind of new liquid concrete accelerator according to claim 1, is characterized in that: described complexing agent is different pointsPolyalcohol or the PVOH of son amount.
3. a kind of new liquid concrete accelerator according to claim 1, is characterized in that: described stabilizing agent is benzene siliconic acidPotassium.
4. a kind of new liquid concrete accelerator according to claim 1, is characterized in that: described wetting agent is polycarboxylic acidsSalt.
5. a kind of new liquid concrete accelerator according to claim 1, is characterized in that: described tackifier are macromoleculePolyacrylamide or the carboxymethyl cellulose of amount.
6. the preparation method of a kind of new liquid concrete accelerator as described in claim 1-5 any one: as described in systemThe raw material of Preparation Method comprises according to mass percent: potassium hydroxide 30%-35%, lithium hydroxide 3.3%-3.9%, aluminium hydroxide35%-40%, stabilizing agent 3%-3.5%, complexing agent 2%-3%, wetting agent 0.5%-1%, tackifier 0.5%-1%, surplusFor water;
Described preparation method comprises the following steps:
1. after first potassium hydroxide, lithium hydroxide, aluminium hydroxide being mixed, drop in the water stirring, be warming up to 100-110DEG C continue stirring reaction 60-120 minute, obtain product potassium metaaluminate, lithium metaaluminate mixture;
2. the potassium metaaluminate obtaining, lithium metaaluminate mixture are added to stabilizing agent, complexing agent and suitable quantity of water, at 110-120 DEG C of barUnder part, with 60-80 rev/min of stirring 60-90 minute, obtain tetrahydroxy hydration potassium metaaluminate and mix with tetrahydroxy hydration lithium metaaluminateThing;
3. by gained tetrahydroxy hydration potassium metaaluminate and tetrahydroxy hydration lithium metaaluminate mixture with 100-120 rev/min of stirringAdd wetting agent, tackifier, control temperature 80-100 DEG C, stir and within 30-40 minute, obtain described accelerator.
CN201610027958.9A 2016-01-14 2016-01-14 A kind of liquid concrete accelerator and preparation method thereof Active CN105601163B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108409192A (en) * 2018-05-18 2018-08-17 萧县沃德化工科技有限公司 A method of utilizing the sodium fluoride synthetic fluid accelerator containing heavy metal

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101475335A (en) * 2009-01-13 2009-07-08 江苏博特新材料有限公司 Liquid accelerator for sprayed concrete and preparation thereof
CN102219423A (en) * 2011-04-20 2011-10-19 安徽中铁工程材料科技有限公司 Method for preparing novel low-alkaline liquid setting accelerator
CN102992677A (en) * 2012-09-29 2013-03-27 北京东方雨虹防水技术股份有限公司 Alkali-free liquid accelerator and preparation method and application thereof
CN104193211A (en) * 2014-08-18 2014-12-10 刘翠芬 Heating-free non-alkali liquid accelerator for jetting concrete and preparation method of heating-free non-alkali liquid accelerator
CN104193212A (en) * 2014-08-18 2014-12-10 刘翠芬 Low-resilience and low-alkaline liquid accelerator for sprayed concrete and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101475335A (en) * 2009-01-13 2009-07-08 江苏博特新材料有限公司 Liquid accelerator for sprayed concrete and preparation thereof
CN102219423A (en) * 2011-04-20 2011-10-19 安徽中铁工程材料科技有限公司 Method for preparing novel low-alkaline liquid setting accelerator
CN102992677A (en) * 2012-09-29 2013-03-27 北京东方雨虹防水技术股份有限公司 Alkali-free liquid accelerator and preparation method and application thereof
CN104193211A (en) * 2014-08-18 2014-12-10 刘翠芬 Heating-free non-alkali liquid accelerator for jetting concrete and preparation method of heating-free non-alkali liquid accelerator
CN104193212A (en) * 2014-08-18 2014-12-10 刘翠芬 Low-resilience and low-alkaline liquid accelerator for sprayed concrete and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108409192A (en) * 2018-05-18 2018-08-17 萧县沃德化工科技有限公司 A method of utilizing the sodium fluoride synthetic fluid accelerator containing heavy metal

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