CN105601090A - Novel inorganic nonmetal film material and manufacturing method and application thereof - Google Patents

Novel inorganic nonmetal film material and manufacturing method and application thereof Download PDF

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Publication number
CN105601090A
CN105601090A CN201610043322.3A CN201610043322A CN105601090A CN 105601090 A CN105601090 A CN 105601090A CN 201610043322 A CN201610043322 A CN 201610043322A CN 105601090 A CN105601090 A CN 105601090A
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CN
China
Prior art keywords
inorganic non
film material
metallic
new film
technical characterictic
Prior art date
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Pending
Application number
CN201610043322.3A
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Chinese (zh)
Inventor
徐林波
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Individual
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Individual
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Publication date
Application filed by Individual filed Critical Individual
Priority to CN201610043322.3A priority Critical patent/CN105601090A/en
Publication of CN105601090A publication Critical patent/CN105601090A/en
Pending legal-status Critical Current

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B13/00—Rolling molten glass, i.e. where the molten glass is shaped by rolling
    • C03B13/01—Rolling profiled glass articles, e.g. with I, L, T cross-sectional profiles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/30—Producing shaped prefabricated articles from the material by applying the material on to a core or other moulding surface to form a layer thereon
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B19/00—Other methods of shaping glass
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/62218—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products obtaining ceramic films, e.g. by using temporary supports

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Producing Shaped Articles From Materials (AREA)

Abstract

The invention discloses a novel inorganic nonmetal film material and a manufacturing method and application thereof. The novel inorganic nonmetal film material is characterized by being manufactured through the steps that a molten-state inorganic nonmetal material is molded to be in the shape of film with the needed thickness on a flat and smooth solid surface through a rolling or/and thickening method, the film is cooled, cured and subjected to a controllable temperature lowering process, and then the novel inorganic nonmetal film material which can independently exist and be used is manufactured and can be used for manufacturing various composite materials. Accordingly, an annular conveyor belt is adopted as a component with the flat and smooth solid surface, the molten-state inorganic nonmetal material is attached to the surface of the moving annular conveyor belt and molded to be in the shape of the film with the needed thickness, the film is cooled, cured and subjected to the controllable temperature lowering process, and then the novel inorganic nonmetal film material which can independently exist and be used is manufactured.

Description

Inorganic non-metallic new film material and manufacture method thereof and application
Technical field
A kind of new film material and manufacture method and application.
Background technology
Up to now, various inorganic non-metallic films (comprising glass film, various ceramic membrane) are Gu all by moulding on various gas-conversion methods (as magnetron sputtering, vacuum evaporation, vapour deposition, molecular beam epitaxy) or the various substrates of sol-gal process composite curing. At present, the thin-film material that exists alone and use, only has various organic films and metallic film; And the inorganic non-metallic thin-film material that exists alone and use did not also appear in the newspapers (graphene film can be considered a kind of thin-film material between metal and inorganic non-metallic).
Summary of the invention
The invention provides a kind of inorganic non-metallic new film material and manufacture method and application, its technical characterictic is for this reason:
On the smooth smooth surface of solids, by roll-in or/and scrape thin method, the Inorganic Non-metallic Materials of molten condition (as glass, ceramic material) is shaped to the film shape of desired thickness (approximately 5-35 microns), then cooling curing, again through controlled temperature-fall period, thereby produce the inorganic non-metallic new film material that can exist alone and use, and use it for and manufacture various composites.
The above-mentioned member with smooth surface of smooth solid is heat-resisting steel sheet and plate, graphite cake or the refractory material (as alumina-carbon material, magnalium material etc.) and the graphite material that contains clay etc. that contain graphite.
The above-mentioned member with smooth surface of smooth solid is cycloconveyor belt, the Inorganic Non-metallic Materials of molten condition (as glass, ceramic material) is attached on moving cycloconveyor belt surface, and be shaped to the film shape of desired thickness (approximately 5-35 microns), then cooling curing, again through controlled temperature-fall period, thereby produce the inorganic non-metallic new film material that can exist alone and use.
This inorganic non-metallic new film material can be considered as to glass or the ceramic fibre of two dimensionization, it has high transparent, high-tensile, high-dimensional stability and high pliable and tough feature.
This inorganic non-metallic new film material of many layers are combined with each other in vacuum environment, or with resin material by this inorganic non-metallic new film Material cladding of many layers together, just can produce various high-strength transparence sheet material.
Above-mentioned cycloconveyor belt can level, inclination or vertically place.
The material of above-mentioned cycloconveyor belt can be heat resisting steel, carbon cloth or their composite.
For the high-temperature oxydation that prevents above-mentioned heat resisting steel and carbon cloth can place them in micro-oxygen, anaerobic or reducing atmosphere.
Be provided with temperature control set for adjusting (heating and cooling components and parts) in above-mentioned cycloconveyor belt working face both sides, for viscosity regulation and control, surface-fire throwing and cooling curing and the annealing of inorganic non-metallic new film material.
In Inorganic Non-metallic Materials one side of above-mentioned molten condition, be provided with film thickness regulation device, they can be pressure roller, scraper etc.
On above-mentioned cycloconveyor belt working face, be provided with the graphite block of dawdling with it and making it polishing.
Also can utilize the method for above-mentioned manufacture inorganic non-metallic new film material, manufacture thickness at ultrathin flexible glass plate and the ultrathin flexible ceramic wafer of 35-100 microns.
Usefulness of the present invention is: 1, a kind of unprecedented inorganic non-metallic new film material is provided, has comprised various glass films and various ceramic membrane. Its distinctive excellent properties, can be used for manufacturing various composites and the protection for various material surfaces. 2, provide low cost, manufactured on a large scale the straightforward procedure of inorganic non-metallic new film material; And low cost, manufacture on a large scale the new method of ultrathin flexible glass plate and ultrathin flexible ceramic wafer.
Brief description of the drawings
Fig. 1 is the principle profile of one of embodiment of the present invention.
Fig. 2 is two principle profile of the embodiment of the present invention.
1. melting furnaces in figure, the 2. Inorganic Non-metallic Materials of molten condition, 3. liquation chute, 4. the support live-roller of cycloconveyor belt, 5. cycloconveyor belt, 6. heat insulation supporting plate, 7. temperature control set for adjusting, 8. inorganic non-metallic new film material, 9. temperature control set for adjusting, 10. housing, 11. graphite blocks, 12. wind-up rolls, 13. pressure rollers, 14. scrapers.
Detailed description of the invention
In Fig. 1, the Inorganic Non-metallic Materials (2) of the molten condition in melting furnaces (1), flow into the surface of the cycloconveyor belt (4) of horizontal positioned by liquation chute (3), and cycloconveyor belt (4) drives liquation to travel forward together; Adjust liquation thickness to film-form by pressure roller (13) and/or scraper (14), then under the effect of temperature control set for adjusting (7) and temperature control set for adjusting (9), complete the technical process of viscosity regulation and control, surface-fire throwing and cooling curing and annealing; Finally, by the rolling of inorganic non-metallic new film material on wind-up roll (12).
In Fig. 2, the Inorganic Non-metallic Materials (2) of the molten condition in melting furnaces (1), flow into the surface of the cycloconveyor belt (4) of vertical placement by liquation chute, and cycloconveyor belt (4) drives liquation to move downward together; Adjust liquation thickness to film-form by pressure roller (13) and/or scraper (14), then under the effect of temperature control set for adjusting (7) and temperature control set for adjusting (9), complete the technical process of viscosity regulation and control, surface-fire throwing and cooling curing and annealing; Finally, by the rolling of inorganic non-metallic new film material on wind-up roll (12).

Claims (10)

1. an inorganic non-metallic new film material and manufacture method and application, its technical characterictic is: on the smooth smooth surface of solids, by roll-in or/and scrape thin method, the Inorganic Non-metallic Materials of molten condition is shaped to the film shape of desired thickness, then cooling curing, again through controlled temperature-fall period, thereby produce the inorganic non-metallic new film material that can exist alone and use, and use it for and manufacture various composites.
2. the manufacture method of a kind of inorganic non-metallic new film material according to claim 1, its technical characterictic is: the above-mentioned member with smooth surface of smooth solid is heat-resisting steel sheet and plate, graphite cake or the refractory material that contains graphite and graphite material of containing clay etc.
3. the manufacture method of a kind of inorganic non-metallic new film material according to claim 1, its technical characterictic is: the above-mentioned member with smooth surface of smooth solid is cycloconveyor belt, the Inorganic Non-metallic Materials of molten condition is attached on moving cycloconveyor belt surface, and be shaped to the film shape of desired thickness, then cooling curing, again through controlled temperature-fall period, thereby produce the inorganic non-metallic new film material that can exist alone and use.
4. a kind of inorganic non-metallic new film material according to claim 1, is characterized in that: thickness, at 5-35 microns, is a kind of glass or ceramic fibre of two dimensionization, and it has high transparent, high-tensile, high-dimensional stability and high pliable and tough feature.
5. the application of a kind of inorganic non-metallic new film material according to claim 1, its technical characterictic is: this inorganic non-metallic new film material of many layers is combined with each other in vacuum environment, or with resin material by this inorganic non-metallic new film Material cladding of many layers together, make various high-strength transparence sheet material.
6. the manufacture method of a kind of inorganic non-metallic new film material according to claim 3, its technical characterictic is: above-mentioned cycloconveyor belt can level, inclination or vertically place.
7. the manufacture method of a kind of inorganic non-metallic new film material according to claim 3, its technical characterictic is: be provided with temperature control set for adjusting (heating and cooling components and parts) in above-mentioned cycloconveyor belt working face both sides, for viscosity regulation and control, surface-fire throwing and cooling curing and the annealing of inorganic non-metallic new film material.
8. the manufacture method of a kind of inorganic non-metallic new film material according to claim 1, its technical characterictic is: in Inorganic Non-metallic Materials one side of above-mentioned molten condition, be provided with film thickness regulation device, they be pressure roller and or scraper.
9. the manufacture method of a kind of inorganic non-metallic new film material according to claim 3, its technical characterictic is: on above-mentioned cycloconveyor belt working face, be provided with the graphite block of dawdling with it and making it polishing.
10. the application of a kind of inorganic non-metallic new film material manufacturing method according to claim 1, its technical characterictic is: utilize the method for above-mentioned manufacture inorganic non-metallic new film material, manufacture thickness at ultrathin flexible glass plate and the ultrathin flexible ceramic wafer of 35-100 microns.
CN201610043322.3A 2016-01-23 2016-01-23 Novel inorganic nonmetal film material and manufacturing method and application thereof Pending CN105601090A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610043322.3A CN105601090A (en) 2016-01-23 2016-01-23 Novel inorganic nonmetal film material and manufacturing method and application thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610043322.3A CN105601090A (en) 2016-01-23 2016-01-23 Novel inorganic nonmetal film material and manufacturing method and application thereof

Publications (1)

Publication Number Publication Date
CN105601090A true CN105601090A (en) 2016-05-25

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108585467A (en) * 2018-06-05 2018-09-28 台玻安徽玻璃有限公司 A kind of Float Glass Annealing equipment with conveyer belt regulating device
CN109179394A (en) * 2018-09-26 2019-01-11 长飞光纤光缆股份有限公司 A kind of direct transfer device of graphene film and method
CN115157512A (en) * 2022-06-17 2022-10-11 太湖方舟新材料科技有限公司 Film heating and forming equipment

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1121743A (en) * 1966-01-13 1968-07-31 Gnii Stekla Device for sheet glass production
CN1139651A (en) * 1995-06-30 1997-01-08 王建伟 Extrusion shaping method for optical precision sheet glass
CN1662459A (en) * 2002-06-24 2005-08-31 旭硝子株式会社 Process for producing flat glass
CN104761126A (en) * 2015-04-04 2015-07-08 徐林波 Novel method for producing flat glass

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1121743A (en) * 1966-01-13 1968-07-31 Gnii Stekla Device for sheet glass production
CN1139651A (en) * 1995-06-30 1997-01-08 王建伟 Extrusion shaping method for optical precision sheet glass
CN1662459A (en) * 2002-06-24 2005-08-31 旭硝子株式会社 Process for producing flat glass
CN104761126A (en) * 2015-04-04 2015-07-08 徐林波 Novel method for producing flat glass

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108585467A (en) * 2018-06-05 2018-09-28 台玻安徽玻璃有限公司 A kind of Float Glass Annealing equipment with conveyer belt regulating device
CN108585467B (en) * 2018-06-05 2021-09-24 台玻安徽玻璃有限公司 Float glass annealing equipment with conveyor belt adjusting device
CN109179394A (en) * 2018-09-26 2019-01-11 长飞光纤光缆股份有限公司 A kind of direct transfer device of graphene film and method
CN115157512A (en) * 2022-06-17 2022-10-11 太湖方舟新材料科技有限公司 Film heating and forming equipment

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Application publication date: 20160525