CN105598699B - The operating method of sliced venceer device and sliced venceer device - Google Patents

The operating method of sliced venceer device and sliced venceer device Download PDF

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Publication number
CN105598699B
CN105598699B CN201610125980.7A CN201610125980A CN105598699B CN 105598699 B CN105598699 B CN 105598699B CN 201610125980 A CN201610125980 A CN 201610125980A CN 105598699 B CN105598699 B CN 105598699B
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Prior art keywords
cutter head
steel plate
frame
groove
groove cutter
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CN201610125980.7A
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CN105598699A (en
Inventor
王才福
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State-Operated Haidong Shipyard
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State-Operated Haidong Shipyard
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/02Machine tools for performing different machining operations

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Milling Processes (AREA)

Abstract

The invention discloses the operating method of a kind of sliced venceer device and sliced venceer device, including track, sliced venceer mechanism in orbit is set, the track side is provided with the steel plate mounting table for placing steel plate, the sliced venceer mechanism includes frame, it is provided with the frame for by the flat milling flat cutter head of steel plate side facing cut, for milling out the groove cutter head of groove on steel plate, for the drive device for driving the frame to move on the track, the milling flat cutter head and groove cutter head are towards the steel plate mounting table, the groove cutter head is rotatably arranged in the frame, it is more efficient to be compared to artificial milling side, and operate also very easily, it is less prone to some safe accidents, this structure ensures that it can be processed to various large-scale steel plates.

Description

The operating method of sliced venceer device and sliced venceer device
Technical field
The present invention relates to swarf equipment, the operating method of more particularly to a kind of sliced venceer device and sliced venceer device.
Background technology
, it is necessary to the steel plate of different-thickness be welded together, for convenient welding when ship is produced, it will usually Thicker edges of plate cuts out groove and make it that steel plate is identical in weld thickness, facilitates follow-up welding, due to needing to weld The steel plate connect is bigger steel plate mostly, very inconvenient when cutting, the artificial cutting mode efficiency of generally use compared with It is low and larger to the working strength of worker.
Utility model content
In view of the deficienciess of the prior art, it is an object of the invention to provide a kind of sliced venceer device high in machining efficiency with And the operating method of sliced venceer device.
The present invention above-mentioned technical purpose technical scheme is that:A kind of sliced venceer device, including rail Road, sets sliced venceer mechanism in orbit, and the track side is provided with the steel plate mounting table for placing steel plate, the sliced venceer Mechanism includes frame, be provided with the frame for by the flat milling flat cutter head of steel plate side facing cut, for milling out slope on steel plate The groove cutter head of mouth, the drive device for driving the frame to move on the track, the milling flat cutter head and groove cutter Head is rotatably arranged in the frame towards the steel plate mounting table, the groove cutter head, and the sliced venceer device also includes knife rest, The groove cutter head is arranged on knife rest, and the support frame for supporting knife rest is provided with the frame, and the knife rest is hinged on The pushing meanss for promoting knife rest to be rotated around support frame are provided with support frame as described above, on support frame as described above, the knife rest Section is that L-shaped is made up of two orthogonal faces, and the motor of the groove cutter head and driving groove cutter head is separately fixed at institute To state on orthogonal two faces of knife rest, chute is provided with the frame, support frame as described above is slidably arranged in the chute, And be provided with the fastening bolt for support frame being fastened in frame on support frame.
By above-mentioned technical method, steel plate is placed on steel plate mounting table, sliced venceer mechanism is worked, at this moment panel planer Structure will worm along track, and during sliced venceer mechanism advances, groove cutter head will contact with steel plate and by steel plate end Groove is milled out, while milling flat cutter head will put down the local milling of steel plate side out-of-flatness, convenient follow-up welding, during due to shipbuilding, had The steel plate of various different-thickness, thus when these steel plates are welded to each other, it is necessary to groove be also not quite similar, therefore in steel plate side While needing the groove cutter head of different angle when cutting out groove to process, therefore groove cutter head is arranged on knife rest, and causes knife Frame can rotate on support frame, and the angle between milling cutter and steel plate on such groove cutter head will constantly change, and be filled by promoting The groove for adjusting the anglec of rotation can processing different gradient for connecing knife rest is put, because groove cutter head needs to adjust angle, in order to Making groove cutter head normal work, the motor that driving groove cutter head rotates is also required to first motion of groove cutter, therefore by slope The motor of mouth cutter head and driving groove cutter head is arranged on two orthogonal faces of L-shaped, and such groove cutter head can both be adjusted Save angle, can also normal work, groove cutter head needs to adjust larger angle sometimes, therefore can make groove cutter head in level side To the amount of feeding vary widely, it is impossible to normal process, it is therefore desirable to groove cutter head is moved horizontally, in frame set slide Groove, support frame is arranged in chute and fixed with fastening bolt, need to only be unclamped when groove cutter head moves horizontally when needed tight Fixing bolt, then prize support frame so that groove cutter head produces horizontal displacement, and fastening bolt is tightened after regulation.
Preferably, in the frame, the groove cutter head is arranged on before the milling flat cutter head.
By above-mentioned technical method, burr or flange can be produced in side edge of steel plate during usual milling groove, influence the later stage Welding, it is therefore desirable to by caused burr or flange mill off so that the flat side down of steel plate, convenient welding, by milling flat cutter head Groove cutter head rear is arranged on, can be put down the flange of steel plate side or burr milling by milling flat cutter head after groove is milled out, Ensure steel plate flat side down during welding.
Preferably, the drive device includes transmission rail, and the transmission rail is arranged on the inside of the track, the transmission rail On be provided with driving cog, be provided with the sliced venceer mechanism with driving cog coordinate travelling gear, the travelling gear is by setting Put the motor driving in frame.
By above-mentioned technical method, in order that obtaining groove cutter head with milling flat cutter head working stability, it is necessary to exist to sliced venceer mechanism The speed of moving on rails carries out strict control, by setting transmission rail in orbit so that travelling gear in frame with Rail engagement is driven, when motor band nutating gear rotates, in the presence of rail is driven frame can be moved in orbit, When travelling gear engages with driving cog, high transmission accuracy, while be driven and facilitate control, skidding will not be produced in transmission.
Preferably, the milling flat cutter head uses two separate motor controls with groove cutter head.
By above-mentioned technical method, it can control whether milling flat cutter head works with groove cutter head respectively, can be only to steel plate Milling retaining wall on slope is carried out, or the flat processing of milling is only carried out to steel plate.
Preferably, described pushing meanss one end is hinged on the knife rest, and the other end is hinged on support frame as described above.
By above-mentioned technical method, interface point and the promotion of the interface point and pushing meanss and knife rest of knife rest and support frame A triangle is formed between device and the pin joint of support frame, three angles of this triangle can be made when adjusting the angle of knife rest Change, thus in order to adjust need to make between pushing meanss and knife rest, between pushing meanss and support frame, knife rest It is be hinged between pushing meanss, wherein the length of pushing meanss can freely change, when the length change of pushing meanss, Knife rest will rotate on support frame.
Preferably, the side away from steel plate mounting table in the frame is provided with the operating desk for operator's operation, described The control cabinet for controlling sliced venceer mechanism to work is provided with operating desk.
By above-mentioned technical method, it is necessary to control in real time sliced venceer mechanism when sliced venceer mechanism works, therefore set in frame Operating desk is put, operator stands directly on operating desk and moved together with frame on sub-track, convenient to handle emergency case.
What the above-mentioned technical purpose of the present invention was also achieved by the following technical programs:A kind of operation side of sliced venceer device Method, it is characterized in that comprising the following steps:
Step 1: the steel plate that welds will be needed to be placed on steel plate mounting table, and make one side that steel plate needs process and Parallel track.
Step 2: regulation groove cutter head, when the angle between the milling cutter and steel plate on groove cutter head is required angle, stops Only adjust, and fixed groove cutter head.
Step 3: regulation steel plate so that steel plate protrudes steel plate mounting table, and makes groove cutter head and milling flat cutter head cutting steel plate Amount be less than the maximum cut of groove cutter head and milling flat cutter head, finally steel plate is securely fixed, prevents steel plate work in-process from sending out Raw movement.
Step 4: operator starts motor so that groove cutter head rotates with milling flat cutter head, when groove cutter head and milling flat cutter head When working properly, lower feeding button is pressed so that frame is slowly moved in orbit.
Step 5: observation groove cutter head, the working condition of milling flat cutter head, it is in-orbit to may gradually increase frame if working properly Movement velocity on road, and make its speed progressively close to the movable maximal rate of frame institute until steel plate is processed;If Stop the motor for making gantry motion when groove cutter head is abnormal with the work of milling flat cutter head in time, close driving groove cutter head and put down with milling The motor of cutter head, groove cutter head and the milling cutter on milling flat cutter head are changed, then repeats above-mentioned one to four steps.
Step 6: the motor and driving milling flat cutter head and groove cutter that stopping driving frame is moved in orbit are cephalomotor Motor, steel plate is removed from steel plate mounting table.
Step 7: rotate backward the motor of driving gantry motion, frame counter motion in orbit is allowed, when frame returns to The motor of driving gantry motion is closed during initial position.
In summary, having the beneficial effect that in contrast to prior art of the invention:By setting sliced venceer mechanism and track so that Sliced venceer mechanism slides process steel plate in orbit, and the steel plate after processing is smooth, is easy to weld with other steel plates, at the same compared to Artificial machining processing speed is fast, and machining accuracy is high.
Brief description of the drawings
Fig. 1 is the first structure view of embodiment;
Fig. 2 is the second topology view of embodiment;
Fig. 3 is embodiment knife rest and support frame and the topology view of pushing meanss;
Fig. 4 is embodiment knife rest and support frame and the explosive view of pushing meanss;
Fig. 5 is the topology view of embodiment two.
Reference:1st, track;2nd, sliced venceer mechanism;3rd, steel plate mounting table;4th, frame;5th, milling flat cutter head;6th, groove cutter head; 7th, drive device;8th, it is driven rail;9th, travelling gear;10th, knife rest;11st, support frame;12nd, pushing meanss;13rd, chute;14th, fasten Bolt;15th, operating desk;16th, control cabinet;17th, support bar;18th, groove;19th, bolt rod;20th, fastening block.
Embodiment
The present invention is described in further detail below in conjunction with accompanying drawing.
This specific embodiment is only explanation of the invention, and it is not limitation of the present invention, people in the art Member can make the modification of no creative contribution to the present embodiment as needed after this specification is read, but as long as at this All protected in the right of invention by Patent Law.
As shown in figs. 1 and 3, a kind of sliced venceer device, including track 1, sliced venceer mechanism 2 on path 1, the track are set 1 side is provided with the steel plate mounting table 3 for placing steel plate, and the sliced venceer mechanism 2 includes frame 4, is provided with the frame 4 For by the flat milling flat cutter of steel plate side facing cut is first 5, the groove cutter head 6 for milling out groove on steel plate, the milling on groove cutter head 6 The side of knife and steel plate forms an angle, and the side of milling cutter and steel plate in milling flat cutter first 5 maintains an equal level, while the groove in frame 4 Cutter head 6 is located at before milling flat cutter first 5, and frame 4 is provided with transmission rail 8 between track 1, and travelling gear is provided with frame 4 9, the tooth of travelling gear 9 is driven with the driving cog intermeshing on transmission rail 8, when travelling gear 9 rotates, frame 4 will be made in-orbit Moved on road 1, it is described by controlling the forward and reverse can frame 4 of travelling gear 9 to move forward and backward on path 1 Milling flat cutter first 5 and groove cutter head 6 are towards the steel plate mounting table 3, during processing by Interal fixation on steel plate mounting table 3, so that it may So that the side of steel plate to be processed;The groove cutter head 6 is arranged on knife rest 10, is provided with chute 13 in frame 4, in chute 13 Support frame 11 is installed, knife rest 10 and pushing meanss 12, while pushing meanss 12 and the one of knife rest 10 are hinged with support frame 11 End is be hinged, and the length of pushing meanss 12 can change at any time as needed, groove when changing the length can of pushing meanss 12 The angle between milling cutter and steel plate on cutter head 6 changes.
A kind of operating method of existing sliced venceer device, it is specific as follows:
Step 1: the steel plate that welds will be needed to be placed on steel plate mounting table 3, and make one side that steel plate needs process and Track 1 is parallel.
Step 2: regulation groove cutter head 6, when the angle between the milling cutter and steel plate on groove cutter head 6 is required angle, Stop regulation, and fixed groove cutter head 6.
Step 3: regulation steel plate so that steel plate protrudes steel plate mounting table 3, and makes 5 cutting first with milling flat cutter of groove cutter head 6 The amount of steel plate is less than groove cutter head 6 and the maximum cut of milling flat cutter first 5, finally securely fixes steel plate, prevents steel plate from adding It is moved in work.
Step 4: operator starts motor so that groove cutter head 6 rotates with milling flat cutter first 5, when groove cutter head 6 is put down with milling When cutter head 5 is working properly, lower feeding button is pressed so that frame 4 is slowly moved on path 1.
Step 5: observation groove cutter head 6, the working condition of milling flat cutter first 5, may gradually increase frame 4 if working properly Movement velocity on path 1, and make its speed progressively close to the movable maximal rate of the institute of frame 4 until steel plate is processed It is complete;If 5 work first with milling flat cutter of groove cutter head 6 stops the motor for moving frame 4 in time when abnormal, driving groove is closed Cutter head 6 and the motor of milling flat cutter first 5, change groove cutter head 6 and the milling cutter in milling flat cutter first 5, then repeat above-mentioned one to four step Suddenly.
Step 6: motor and driving milling flat cutter first 5 that stopping driving frame 4 is moved on path 1 are transported with groove cutter head 6 Dynamic motor, steel plate is removed from steel plate mounting table 3.
Step 7: the motor for moving driving frame 4 rotates backward, the counter motion on path 1 of frame 4 is allowed, when frame 4 The motor that driving frame 4 is moved is closed when returning to initial position.
Above-mentioned seven steps can ensure that sliced venceer device normally uses substantially.
As shown in figure 4, embodiment one:Pushing meanss 12 can be cylinder, by the end of the piston rod of cylinder and knife rest 10 It is be hinged, while cylinder is hinged on the bottom of support frame 11, so change the elongation can regulation groove cutter of cylinder piston rod First 6 angle of inclination.
As shown in figure 5, embodiment two:Pushing meanss 12 can be hinged on the support bar 17 of the bottom of support frame 11, support There is the groove 18 of kidney-shaped on the length direction of bar 17, bolt rod 19 is hinged with knife rest 10, bolt rod 19 is stretched into groove 18 In, and fastening block 20 is provided with by screw thread in the end of bolt rod 19, it by rotational fastener block 20, can be fixed on knife rest 10 , it is necessary to only need to outward winding fastening block 20 when adjusting the angle of inclination between the milling cutter and steel plate on groove cutter head 6 on bolt rod 19, make Obtain bolt rod 19 to slide in groove 18, fastening block 20 is screwed after the angle of inclination of groove cutter head 6 is suitable.
Wherein it is provided with and covers with paint or varnish between frame 4 and track 1, cover with paint or varnish can be so that has lubricating oil all the time on track 1, can be with Prevent track 1 from getting rusty, while the frictional force between track 1 and frame 4 can be reduced, reduce mutual abrasion therebetween;Together When blower fan can be set in frame 4, for electric motor temperature reduction.
Described above is only the exemplary embodiment of the present invention, not for limiting the scope of the invention, this hair Bright protection domain is determined by appended claim.

Claims (7)

1. a kind of sliced venceer device, it is characterized in that:Including track (1), the sliced venceer mechanism (2) being arranged on track (1), the track (1) side is provided with the steel plate mounting table (3) for placing steel plate, and the sliced venceer mechanism (2) includes frame (4), the frame (4) be provided with for by the flat milling flat cutter head (5) of steel plate side facing cut, the groove cutter head (6) for milling out groove on steel plate, For the drive device (7) for driving the frame (4) to be moved on the track (1), the groove cutter head (6) is rotatably arranged on On the frame (4), the sliced venceer device also includes knife rest (10), and the groove cutter head (6) is arranged on knife rest (10), described The support frame (11) for supporting knife rest (10) is provided with frame (4), the knife rest (10) is hinged on support frame as described above (11) On, the pushing meanss (12) for promoting knife rest (10) to be rotated around support frame (11) are provided with support frame as described above (11), it is described The section of knife rest (10) is that L-shaped is made up of two orthogonal faces, the groove cutter head (6) and driving groove cutter head (6) Motor is separately fixed on orthogonal two faces of the knife rest (10), and chute (13) is provided with the frame (4), described Support frame (11) is slidably arranged in the chute (13), and is provided with support frame (11) for support frame (11) to be fastened Fastening bolt (14) in frame (4).
2. sliced venceer device according to claim 1, it is characterized in that:In the frame (4), the groove cutter head (6) sets Put before the milling flat cutter head (5).
3. sliced venceer device according to claim 1, it is characterized in that:The drive device (7) includes transmission rail (8), described Transmission rail (8) is arranged on the inside of the track (1), and described be driven on rail (8) is provided with driving cog, on the sliced venceer mechanism (2) The travelling gear (9) coordinated with driving cog is provided with, the travelling gear (9) passes through the motor that is arranged in frame (4) Driving.
4. sliced venceer device according to claim 1, it is characterized in that:The milling flat cutter head (5) uses two with groove cutter head (6) Individual separate motor control.
5. sliced venceer device according to claim 1, it is characterized in that:Described pushing meanss (12) one end is hinged on the knife rest (10) on, the other end is hinged on support frame as described above (11).
6. sliced venceer device according to claim 1, it is characterized in that:The one of remote steel plate mounting table (3) on the frame (4) Side is provided with the operating desk (15) for operator's operation, is provided with the operating desk (15) for controlling sliced venceer mechanism (2) work The control cabinet (16) of work.
A kind of 7. operating method for sliced venceer device in operational rights requirement 1, it is characterized in that comprising the following steps:
Step 1: the steel plate for needing to weld is placed on steel plate mounting table (3), and the one side and rail for processing steel plate needs Road (1) is parallel;
Step 2: regulation groove cutter head(6), when the angle between the milling cutter and steel plate on groove cutter head (6) is required angle, Stop regulation, and fixed groove cutter head(6);
Step 3: regulation steel plate so that steel plate protrudes steel plate mounting table (3), and makes groove cutter head (6) be cut with milling flat cutter head (5) The amount for cutting steel plate is less than the maximum cut of groove cutter head (6) and milling flat cutter head (5), finally securely fixes steel plate, prevents steel Plate work in-process is moved;
Step 4: operator starts motor so that groove cutter head (6) rotates with milling flat cutter head (5), when groove cutter head (6) and milling When flat cutter head (5) is working properly, lower feeding button is pressed so that frame (4) is slowly moved on track (1);
Step 5: observation groove cutter head (6), the working condition of milling flat cutter head (5), may gradually increase frame if working properly (4) movement velocity on track (1), and make its speed progressively close to frame (4) the movable maximal rate of institute until by steel Plate processes;If stopping the motor for moving frame (4) when groove cutter head (6) is abnormal with milling flat cutter head (5) work in time, The motor of driving groove cutter head (6) and milling flat cutter head (5) is closed, changes groove cutter head (6) and the milling cutter on milling flat cutter head (5), Then above-mentioned one is repeated to four steps;
Step 6: stop motor and driving milling flat cutter head (5) and groove cutter head that driving frame (4) is moved on track (1) (6) motor of motion, steel plate is removed from steel plate mounting table (3);
Step 7: the motor for moving driving frame (4) rotates backward, frame (4) counter motion on track (1) is allowed, work as machine Frame (4) closes the motor of driving frame (4) motion when returning to initial position.
CN201610125980.7A 2016-03-05 2016-03-05 The operating method of sliced venceer device and sliced venceer device Active CN105598699B (en)

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CN201610125980.7A CN105598699B (en) 2016-03-05 2016-03-05 The operating method of sliced venceer device and sliced venceer device

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Application Number Priority Date Filing Date Title
CN201610125980.7A CN105598699B (en) 2016-03-05 2016-03-05 The operating method of sliced venceer device and sliced venceer device

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CN105598699B true CN105598699B (en) 2017-12-15

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1343873A (en) * 1971-11-26 1974-01-16 Int Portable Pipe Mills Ltd Milling machine
CN2106675U (en) * 1991-06-02 1992-06-10 无锡县雪浪焊接设备厂 Edge milling machine
JPH0760523A (en) * 1993-08-24 1995-03-07 Synx Kk Cutting device in beveling machine
CN2288040Y (en) * 1996-12-16 1998-08-19 蒋伟康 Dual-purpose planing milling machine tool for plate edge and groove
CN201261086Y (en) * 2008-09-26 2009-06-24 王及元 Edge milling machine
CN204135424U (en) * 2014-12-11 2015-02-04 山东济宁特力机床有限公司 Divided edge of steel plate edge milling machines bed
CN104400584A (en) * 2014-10-23 2015-03-11 昆山铄铝机电设备有限公司 Panel groove polisher
CN204397015U (en) * 2015-01-08 2015-06-17 张洪军 Steel plate beveling machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1343873A (en) * 1971-11-26 1974-01-16 Int Portable Pipe Mills Ltd Milling machine
CN2106675U (en) * 1991-06-02 1992-06-10 无锡县雪浪焊接设备厂 Edge milling machine
JPH0760523A (en) * 1993-08-24 1995-03-07 Synx Kk Cutting device in beveling machine
CN2288040Y (en) * 1996-12-16 1998-08-19 蒋伟康 Dual-purpose planing milling machine tool for plate edge and groove
CN201261086Y (en) * 2008-09-26 2009-06-24 王及元 Edge milling machine
CN104400584A (en) * 2014-10-23 2015-03-11 昆山铄铝机电设备有限公司 Panel groove polisher
CN204135424U (en) * 2014-12-11 2015-02-04 山东济宁特力机床有限公司 Divided edge of steel plate edge milling machines bed
CN204397015U (en) * 2015-01-08 2015-06-17 张洪军 Steel plate beveling machine

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