CN105598668B - A kind of check valve assembly equipment of gs-oil separator assembly - Google Patents
A kind of check valve assembly equipment of gs-oil separator assembly Download PDFInfo
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- CN105598668B CN105598668B CN201610078881.8A CN201610078881A CN105598668B CN 105598668 B CN105598668 B CN 105598668B CN 201610078881 A CN201610078881 A CN 201610078881A CN 105598668 B CN105598668 B CN 105598668B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/006—Holding or positioning the article in front of the applying tool
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Abstract
本发明提供了一种油气分离器总成的单向阀装配设备，属于一种装配设备。它解决了现有技术中单向阀膜片及限位帽装配困难的问题。本油气分离器总成的单向阀装配设备，包括油气分离器总成固定夹具，该装配设备还包括单向阀膜片及限位帽推送装置，所诉的推送装置结构为，在一滑块上设置一限位帽推管，所诉的限位帽推管上套有一单向阀膜片顶推管，单向阀膜片顶推管与滑块之间的限位帽推管上套有弹簧，所述滑块配合在滑轨上，所述滑轨朝向油气分离器总成的单向阀装配孔，所述滑块由伸缩机构控制沿滑轨滑动。本发明利用套在一起的两个推送管能够同时将向阀膜片及限位帽安装到单向阀安装孔内。
The invention provides a check valve assembly equipment for an oil-gas separator assembly, which belongs to the assembly equipment. It solves the problem of difficult assembly of the one-way valve diaphragm and the limit cap in the prior art. The one-way valve assembly equipment of the oil-gas separator assembly includes the fixing fixture of the oil-gas separator assembly, and the assembly equipment also includes the one-way valve diaphragm and the limit cap push device. A limit cap push tube is set on the block, and the limit cap push tube is covered with a one-way valve diaphragm push tube, and the limit cap push tube between the one-way valve diaphragm push tube and the slider Covered with a spring, the slide block is fitted on the slide rail, and the slide rail faces the installation hole of the one-way valve of the oil-gas separator assembly, and the slide block slides along the slide rail controlled by the telescopic mechanism. The invention utilizes two push pipes nested together to simultaneously install the directional valve diaphragm and the limit cap into the installation hole of the one-way valve.
Description
技术领域technical field
本发明属于一种装配设备，特别是一种油气分离器总成的单向阀装配设备。The invention belongs to an assembly device, in particular to a check valve assembly device of an oil-gas separator assembly.
背景技术Background technique
油气分离器总成上有两个单向阀，在生产过程中，需要将单向阀膜片及限位帽装入到油气分离器总成上的单向阀安装孔中。单向阀安装孔中有一小凸起，安装时需要先将单向阀膜片套在小凸起上，然后将限位帽扣在小凸起上，防止单向阀膜片掉落。该单向阀安装孔中很小，单向阀膜片及限位帽体积也较小，由于单向阀膜片容易滑落，所以需要单向阀膜片及限位帽同时安装，所以不易人工安装，也不利于一般的压装安装。There are two one-way valves on the oil-gas separator assembly. During the production process, it is necessary to install the one-way valve diaphragm and the limit cap into the one-way valve installation hole on the oil-gas separator assembly. There is a small protrusion in the installation hole of the one-way valve. When installing, you need to put the one-way valve diaphragm on the small protrusion, and then buckle the limit cap on the small protrusion to prevent the one-way valve diaphragm from falling. The installation hole of the one-way valve is very small, and the volume of the one-way valve diaphragm and the limit cap is also small. Since the one-way valve diaphragm is easy to slip off, it is necessary to install the one-way valve diaphragm and the limit cap at the same time, so it is not easy to manually Installation is also not conducive to general press-fit installation.
发明内容Contents of the invention
本发明的目的是针对现有的技术存在上述问题，提出了一种油气分离器总成的单向阀装配设备，本装配设备能够同时将向阀膜片及限位帽安装到单向阀安装孔内。The object of the present invention is to solve the above-mentioned problems in the existing technology, and propose a check valve assembly equipment for the oil-gas separator assembly. inside the hole.
本发明的目的可通过下列技术方案来实现： 一种油气分离器总成的单向阀装配设备，包括油气分离器总成固定夹具，该装配设备还包括单向阀膜片及限位帽推送装置，所诉的推送装置结构为，在一滑块上设置一限位帽推管，所诉的限位帽推管上套有一单向阀膜片顶推管，单向阀膜片顶推管与滑块之间的限位帽推管上套有弹簧，所述滑块配合在滑轨上，所述滑轨朝向油气分离器总成的单向阀装配孔，所述滑块由伸缩机构控制沿滑轨滑动。The object of the present invention can be achieved through the following technical solutions: A check valve assembly equipment for an oil-gas separator assembly, including a fixing fixture for an oil-gas separator assembly, and the assembly equipment also includes a check valve diaphragm and a limit cap pushing device, the structure of the pushing device is that a limit cap push tube is set on a slider, a one-way valve diaphragm push tube is set on the limit cap push tube, and the one-way valve diaphragm pushes The limit cap push tube between the tube and the slider is covered with a spring, and the slider is fitted on the slide rail, and the slide rail is facing the one-way valve assembly hole of the oil-gas separator assembly. The mechanism control slides along the slide rail.
在上述的油气分离器总成的单向阀装配设备中，所述限位帽推管管体的顶端口大于或等于限位帽帽体顶而小于限位帽的帽沿，所述单向阀膜片顶推管管体的内径大于限位帽的帽沿直径而小于单向阀膜片的直径。In the above-mentioned one-way valve assembly equipment of the oil-gas separator assembly, the top port of the push tube body of the limit cap is larger than or equal to the top of the limit cap body but smaller than the brim of the limit cap, and the one-way The inner diameter of the valve diaphragm pushing pipe body is larger than the brim diameter of the limit cap and smaller than the diameter of the one-way valve diaphragm.
在上述的油气分离器总成的单向阀装配设备中，所述的限位帽推管管体与真空压力检测装置联通，当限位帽放到限位帽推管管体上端口处，会使限位帽推管管体成为一封闭的腔体，真空压力检测装置通过对腔体抽真空然后检测压力，如果压力未变则说明限位帽漏放了。In the above-mentioned one-way valve assembly equipment of the oil-gas separator assembly, the limit cap push tube body is communicated with the vacuum pressure detection device, when the limit cap is placed on the upper port of the limit cap push tube body, The limit cap will push the tube body into a closed cavity, and the vacuum pressure detection device will detect the pressure by evacuating the cavity. If the pressure does not change, it means that the limit cap has leaked.
在上述的油气分离器总成的单向阀装配设备中，所述的单向阀膜片顶推管顶端设置有缺口，对应缺口处设置有反射式光电检测开关，由于检测单向阀膜片是否放到了单向阀膜片顶推管顶端，如果放上了单向阀膜片，则单向阀膜片挡住了缺口，从而使光电检测开关的检测信号发生变化，通过该信号的变化可以确定是否漏放。In the above-mentioned one-way valve assembly equipment of the oil-gas separator assembly, there is a notch on the top of the push tube of the one-way valve diaphragm, and a reflective photoelectric detection switch is arranged at the corresponding notch. Since the detection of the one-way valve diaphragm Whether the one-way valve diaphragm is placed on the top of the push tube, if the one-way valve diaphragm is placed, the one-way valve diaphragm will block the gap, so that the detection signal of the photoelectric detection switch will change, and the change of the signal can Check for leaks.
在上述的油气分离器总成的单向阀装配设备中，所述的滑块伸缩控制机构为装有电子尺的气压缸。In the above-mentioned one-way valve assembly equipment of the oil-gas separator assembly, the slider expansion and contraction control mechanism is a pneumatic cylinder equipped with an electronic scale.
在上述的油气分离器总成的单向阀装配设备中，所述的固定夹具为设置在竖直板体上的左右两个，左侧的固定夹具为竖直固定夹具，右侧的固定夹具为水平固定夹具，对应油气分离器总成的单向阀装配孔，在左右固定夹具下面设置有单向阀膜片及限位帽推送装置，所述的滑轨位于竖直板体上。In the above-mentioned one-way valve assembly equipment of the oil-gas separator assembly, the fixing fixtures are two left and right ones arranged on the vertical plate body, the fixing fixture on the left is a vertical fixing fixture, and the fixing fixture on the right is a vertical fixing fixture. It is a horizontal fixing fixture, corresponding to the one-way valve assembly hole of the oil-gas separator assembly, a one-way valve diaphragm and a limit cap pushing device are arranged under the left and right fixing fixtures, and the slide rail is located on the vertical plate body.
与现有技术相比，本油气分离器总成的单向阀装配设备具有以下优点：Compared with the prior art, the one-way valve assembly equipment of the oil-gas separator assembly has the following advantages:
1、本发明的单向阀装配设备利用套在一起的两个推送管能够同时将向阀膜片及限位帽安装到单向阀安装孔内。1. The one-way valve assembly equipment of the present invention can simultaneously install the two-way valve diaphragm and the limit cap into the one-way valve installation hole by using two push pipes nested together.
2、本发明利用光电检测装置及负压密封检测器能够检测单向阀膜片及限位帽有无漏放。2. The present invention utilizes a photoelectric detection device and a negative pressure seal detector to detect leakage of the one-way valve diaphragm and the limit cap.
3、本发明结构简单，操作方便，成本低，可大大提高装配效率。3. The present invention has simple structure, convenient operation and low cost, and can greatly improve assembly efficiency.
附图说明Description of drawings
图1是油气分离器总成结构示意图；Fig. 1 is a schematic diagram of the structure of the oil-gas separator assembly;
图2是油气分离器总成装配孔处的结构示意图；Fig. 2 is a schematic diagram of the structure at the assembly hole of the oil-gas separator assembly;
图3是单向阀装配设备主架体的示意图；Fig. 3 is a schematic diagram of the main frame body of the one-way valve assembly equipment;
图4是单向阀膜片及限位帽推送装置的示意图。Fig. 4 is a schematic diagram of a check valve diaphragm and a limiting cap pushing device.
图中，1、油气分离器总成；2、第一单向阀装配孔；3、第二单向阀装配孔；4、单向阀膜片；5、限位帽；6、小凸起；7、主架体；8、竖直板体；9、左侧的固定夹具；10、右侧的固定夹具；11、滑块；12、滑轨；13、气压缸；14、单向阀膜片顶推管；15、反射式光电检测开关；16、限位帽推管；17、弹簧；18、管路。In the figure, 1. Oil-gas separator assembly; 2. The first one-way valve assembly hole; 3. The second one-way valve assembly hole; 4. One-way valve diaphragm; 5. Limit cap; 6. Small protrusion ; 7, main frame body; 8, vertical plate body; 9, fixed fixture on the left side; 10, fixed fixture on the right side; 11, slide block; 12, slide rail; 13, pneumatic cylinder; 14, check valve Diaphragm push tube; 15, reflective photoelectric detection switch; 16, limit cap push tube; 17, spring; 18, pipeline.
具体实施方式detailed description
以下是本发明的具体实施例并结合附图，对本发明的技术方案作进一步的描述，但本发明并不限于这些实施例。The following are specific embodiments of the present invention and in conjunction with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.
如图1所示，待装配的油气分离器总成1上有两个单向阀装配孔，为描述方便，分别定义为第一单向阀装配孔2和第二单向阀装配孔3。As shown in FIG. 1 , there are two one-way valve assembly holes on the oil-gas separator assembly 1 to be assembled, which are respectively defined as the first one-way valve assembly hole 2 and the second one-way valve assembly hole 3 for the convenience of description.
如图2所示，单向阀安装孔中有一小凸起6，安装时需要先将单向阀膜片4套在小凸起上，然后将限位帽5扣在小凸起上，防止单向阀膜片掉落As shown in Figure 2, there is a small protrusion 6 in the installation hole of the one-way valve. When installing, it is necessary to cover the diaphragm 4 of the one-way valve on the small protrusion, and then buckle the limit cap 5 on the small protrusion to prevent One-way valve diaphragm falls
如图3所示，一种油气分离器总成的单向阀装配设备，在设备的主架体7的竖直板体8上设置有左右两个油气分离器总成的固定夹具，左侧的固定夹具9为竖直固定夹具，将油气分离器总成竖直固定，从而使油气分离器总成的第一单向阀装配孔朝下；右侧的固定夹具10为水平固定夹具，从而使油气分离器总成的第二单向阀装配孔朝下。对应油气分离器总成的单向阀装配孔，在左右固定夹具下面设置有单向阀膜片及限位帽推送装置，As shown in Figure 3, a check valve assembly equipment for an oil-gas separator assembly is provided with two left and right fixing fixtures for the oil-gas separator assembly on the vertical plate body 8 of the main frame body 7 of the equipment, the left side The fixing fixture 9 is a vertical fixing fixture, which fixes the oil-gas separator assembly vertically, so that the first check valve assembly hole of the oil-gas separator assembly faces downward; the fixing fixture 10 on the right side is a horizontal fixing fixture, so that Make the mounting hole of the second one-way valve of the oil-air separator assembly face down. Corresponding to the one-way valve assembly hole of the oil-gas separator assembly, a one-way valve diaphragm and a limit cap pushing device are arranged under the left and right fixing fixtures.
如图3、4所示，所诉的单向阀膜片及限位帽推送装置结构为：在一滑块11上设置一限位帽推管16，所诉的限位帽推管上套有一单向阀膜片顶推管14，单向阀膜片顶推管与滑块之间的限位帽推管上套有弹簧17，所述滑块滑动配合在滑轨12上，滑轨设置在竖直板体上，所述滑轨朝向油气分离器总成的单向阀装配孔，所述滑块由气压缸13控制沿滑轨滑动，所述为设置有电子尺的气压缸。As shown in Figures 3 and 4, the structure of the one-way valve diaphragm and the limit cap pushing device is as follows: a limit cap push tube 16 is set on a slider 11, and the limit cap push tube is covered There is a one-way valve diaphragm push tube 14, and the limit cap push tube between the one-way valve diaphragm push tube and the slide block is covered with a spring 17, and the slide block is slidably fitted on the slide rail 12, and the slide rail It is arranged on the vertical plate body, and the slide rail faces the one-way valve assembly hole of the oil-gas separator assembly, and the slide block is controlled to slide along the slide rail by the pneumatic cylinder 13, which is a pneumatic cylinder provided with an electronic ruler.
所述限位帽推管管体的顶端口大于或等于限位帽帽体顶而小于限位帽的帽沿，所述单向阀膜片顶推管管体的内径大于限位帽的帽沿直径而小于单向阀膜片的直径。The top port of the push tube body of the limit cap is greater than or equal to the top of the limit cap body but smaller than the brim of the limit cap, and the inner diameter of the push tube body of the one-way valve diaphragm is larger than the cap of the limit cap The diameter is smaller than the diameter of the check valve diaphragm.
如图4所示，所述滑块上设置有联通限位帽推管与真空压力检测装置的管路18。当限位帽放到限位帽推管管体上端口处，真空压力检测装置通过对腔体抽真空然后检测压力，如果压力未变则说明限位帽漏放了。As shown in FIG. 4 , the slider is provided with a pipeline 18 communicating with the limit cap push tube and the vacuum pressure detection device. When the limit cap is placed on the upper port of the limit cap push tube body, the vacuum pressure detection device detects the pressure by evacuating the cavity. If the pressure does not change, it means that the limit cap has leaked.
如图3所示，所述的单向阀膜片顶推管顶端设置有缺口，对应缺口处设置有反射式光电检测开关15，由于检测单向阀膜片是否放到了单向阀膜片顶推管顶端，如果放上了单向阀膜片，则单向阀膜片挡住了缺口，从而使光电检测开关的检测信号发生变化，通过该信号的变化可以确定是否漏放。As shown in Figure 3, there is a notch on the top of the push tube of the check valve diaphragm, and a reflective photoelectric detection switch 15 is arranged at the corresponding notch. If a one-way valve diaphragm is placed on the top of the push tube, the one-way valve diaphragm blocks the gap, so that the detection signal of the photoelectric detection switch changes, and whether it is leaked can be determined through the change of the signal.
装配时，将限位帽放到限位帽推管管体上端口处，将单向阀膜片放到单向阀膜片顶推管顶端，然后真空压力检测装置检测限位帽是否漏放，光电检测开关检测单向阀膜片是否漏放，如都未漏放，则气压缸控制滑块向上运动，单向阀膜片顶推管先将单向阀膜片推送到小凸块上，单向阀膜片顶推管抵触到单向阀安装孔后会停止向上运动，这时限位帽推管管体会克服弹簧力随着滑块继续向上运动，直到将限位帽安装到小凸块上。When assembling, put the limit cap on the upper port of the push tube body of the limit cap, put the one-way valve diaphragm on the top of the push tube of the one-way valve diaphragm, and then the vacuum pressure detection device detects whether the limit cap is leaked , the photoelectric detection switch detects whether the one-way valve diaphragm is leaked. If it is not leaked, the pneumatic cylinder controls the slider to move upward, and the push tube of the one-way valve diaphragm first pushes the one-way valve diaphragm to the small bump. , the push tube of the one-way valve diaphragm will stop moving upward after it touches the installation hole of the one-way valve. on the block.
在装配的过程中，安装有电子尺的气压缸输出位移尺寸，可以通过数据采集器等装置分析数据，如果尺寸装配到位，则夹紧气缸松开，工人取出成品。反之夹紧气缸不松开，通过报警装置报警。During the assembly process, the pneumatic cylinder equipped with an electronic scale outputs the displacement size, and the data can be analyzed by a data collector and other devices. If the size is assembled in place, the clamping cylinder is released, and the worker takes out the finished product. On the contrary, if the clamping cylinder is not loosened, an alarm will be given through the alarm device.
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代，但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
尽管本文较多地使用了1、油气分离器总成；2、第一单向阀装配孔；3、第二单向阀装配孔；4、单向阀膜片；5、限位帽；6、小凸起；7、主架体；8、竖直板体；9、左侧的固定夹具；10、右侧的固定夹具；11、滑块；12、滑轨；13、气压缸；14、单向阀膜片顶推管；15、反射式光电检测开关；16、限位帽推管；17、弹簧；18、管路等术语，但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质；把它们解释成任何一种附加的限制都是与本发明精神相违背的。Although this article uses a lot of 1. Oil-gas separator assembly; 2. The first one-way valve assembly hole; 3. The second one-way valve assembly hole; 4. One-way valve diaphragm; 5. Limit cap; 6. , small protrusion; 7, main frame body; 8, vertical plate body; 9, fixed fixture on the left side; 10, fixed fixture on the right side; 11, slider; 12, slide rail; 13, pneumatic cylinder; 14 , one-way valve diaphragm push tube; 15, reflective photoelectric detection switch; 16, limit cap push tube; 17, spring; 18, pipeline and other terms, but the possibility of using other terms is not excluded. These terms are used only for the purpose of describing and explaining the essence of the present invention more conveniently; interpreting them as any kind of additional limitation is against the spirit of the present invention.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610078881.8A CN105598668B (en) | 2016-02-04 | 2016-02-04 | A kind of check valve assembly equipment of gs-oil separator assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610078881.8A CN105598668B (en) | 2016-02-04 | 2016-02-04 | A kind of check valve assembly equipment of gs-oil separator assembly |
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| CN105598668A CN105598668A (en) | 2016-05-25 |
| CN105598668B true CN105598668B (en) | 2017-11-17 |
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| CN115635284B (en) * | 2022-11-02 | 2023-07-14 | 山东威达重工股份有限公司 | Automobile engine cylinder cap check valve pressure equipment device |
| CN116511904B (en) * | 2023-03-20 | 2025-07-08 | 廊坊舒畅汽车零部件有限公司 | Check valve assembly |
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| CN105598668A (en) | 2016-05-25 |
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