CN105598601B - Aircraft heating system engine bleed conduit welding method - Google Patents

Aircraft heating system engine bleed conduit welding method Download PDF

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Publication number
CN105598601B
CN105598601B CN201610099376.1A CN201610099376A CN105598601B CN 105598601 B CN105598601 B CN 105598601B CN 201610099376 A CN201610099376 A CN 201610099376A CN 105598601 B CN105598601 B CN 105598601B
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transition duct
new
metal
metal bellows
welding
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CN105598601A (en
Inventor
安杨
魏树壮
吕晓峰
史云龙
顾巍
李爽
唐兵
刘广智
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Harbin Aircraft Industry Group Co Ltd
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Harbin Aircraft Industry Group Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)

Abstract

The invention belongs to welding technique, is related to the improvement to aircraft heating system engine bleed conduit welding method.Characterized in that, the step of welding, is as follows:Change the structure of transition duct and catheter sheath;Weld new transition duct (5) and metal bellows (2);Welding metal mesh grid (3) and metal bellows (2);Weld new transition duct (5) and new catheter sheath (6).The present invention proposes a kind of improved aircraft heating system engine bleed conduit welding method, adds the protection to welding bead, and it is cracking in the prolonged vibration environment of engine to avoid welding bead, ensure that safe to use;The release failure that fuses occurs in welding process for the twine for having prevented metal net.

Description

Aircraft heating system engine bleed conduit welding method
Technical field
The invention belongs to welding technique, is related to the improvement to aircraft heating system engine bleed conduit welding method.
Background technology
The operation principle of aircraft heating system is:It is that driving cabin and cockpit heat using engine bleed, is set on engine In respect of bleed interface, it is necessary to be connected engine bleed mouth with heating pipeline using bleed conduit.Due to meeting when engine works Vibration is produced, engine has Vibration Absorption Designing when mounted, if connected with hard tube, the vibration of engine will be passed by hard tube Onto aircaft configuration, the time grown will wrap up, jeopardize aircraft safety.A kind of current aircraft heating system starts power traction The structure of airway is referring to Fig. 1, and it is by 2, two metal nets 3 of a metal bellows, two Geju City transition ducts 1 and two Old catheter sheath 4 forms.The maximum outside diameter of metal bellows 2 is d1, and the minimum outer diameter of metal bellows 2 is d2.Wavy metal The assembling structure at the both ends of pipe 2 is identical, is specifically:Metal net 3 is located at the outside of metal bellows 2 and is welded as entirety, old Catheter sheath 4 is located at the outside of metal net 3, and old transition duct 1 is that an one end carries bell-mouthed cylinder, bell-mouthed External diameter is d1, and the termination of metal bellows 2 is welded with termination of the old transition duct 1 with bell-mouthed one end and old catheter sheath 4 Entirety is connected in, the material of above-mentioned part is stainless steel.The welding method of above-mentioned bleed conduit is:First by the end of metal bellows 2 Head diameter is processed as d1, then by old transition duct 1 with bell-mouthed one end, metal bellows 2, metal net 3 and old Catheter sheath 4 is welded simultaneously using argon arc fusion welding.Its shortcoming is:The welding bead formed after welding is larger, unsightly, welding bead shape There is no safeguard measure into rear outside, welding bead occurs out conduit in the prolonged vibration environment of engine in use Split, influence safe to use.It is transition duct, metal bellows, metal knitted because metal knitted twine is thinner in welding process Net, the thawing speed of catheter sheath are different, transition duct in welding process, metal bellows often occur, metal net, lead Tube boot does not melt and twine fusing release failure.
The content of the invention
The purpose of the present invention is:A kind of improved aircraft heating system engine bleed conduit welding method is proposed, so as to Increase the protection to welding bead, avoid welding bead cracking in the prolonged vibration environment of engine, influence safety;Prevent metal The release failure that fuses occurs in welding process for the twine of mesh grid.
The technical scheme is that:Aircraft heating system engine bleed conduit welding method, the bleed welded are led Pipe includes a transition duct of metal net 3, two of metal bellows 2, two and two catheter sheaths;Metal bellows 2 Maximum outside diameter be d1, the minimum outer diameter of metal bellows 2 is d2, and the assembling structure at the both ends of metal bellows 2 is identical, specifically It is:Metal net 3 is located at the outside of metal bellows 2 and is welded as entirety, and catheter sheath is located at the outer of metal net 3 Face, the termination of metal bellows 2 and one end of transition duct and the termination of catheter sheath are welded as entirety, the material of above-mentioned part For stainless steel;Characterized in that, the step of welding, is as follows:
1st, the structure of transition duct and catheter sheath is changed:The modification content of transition duct structure is:Cancel old transition to lead The horn mouth of pipe 1, new transition duct 5 is set to turn into a cylinder, the external diameter of new transition duct 5 is d2, the wall thickness of new transition duct 5 It is identical with the wall thickness of metal bellows 2;The modification content of catheter sheath is:New catheter sheath 6 is a step cylinder, and it is by small Diameter cylinder 6a, major diameter cylinder 6c and connection minor diameter cylinder 6a and major diameter cylinder 6c transitional cylinder 6b are formed, minor diameter cylinder 6a, transition Cylinder 6b and major diameter cylinder 6c is integrally machined shaping, and minor diameter cylinder 6a internal diameter D2 and the gap of outside diameter d 2 of new transition duct 5 coordinate, Minor diameter cylinder 6a length is less than the length of new transition duct 5, and major diameter cylinder 6c internal diameter D1 is outer slightly larger than metal net 3 Footpath;
2nd, new transition duct 5 and metal bellows 2 are welded:The end face of metal bellows 2 is processed first, ensures end face diameter For d2;Then one end of the termination of metal bellows 2 and new transition duct 5 is welded as by entirety using the method for argon arc welding;
3rd, welding metal mesh grid 3 and metal bellows 2:Using the method for spot welding by metal net 3 and wavy metal Pipe 2 is welded as entirety;
4th, new transition duct 5 and new catheter sheath 6 are welded:New catheter sheath 6 is assembled in new transition duct 5, newly led The major diameter cylinder 6c of tube boot 6 is enclosed on the outside of metal net 3, using the method for soldering by the minor diameter of new catheter sheath 6 Cylinder 6a is welded as entirety with new transition duct 5.
It is an advantage of the invention that:A kind of improved aircraft heating system engine bleed conduit welding method is proposed, is increased The protection to welding bead is added, it is cracking in the prolonged vibration environment of engine to avoid welding bead, ensure that safe to use; The release failure that fuses occurs in welding process for the twine for having prevented metal net.
Brief description of the drawings
Fig. 1 is a kind of structural representation of current aircraft heating system engine bleed conduit.
Fig. 2 is the structural representation using the aircraft heating system engine bleed conduit of the inventive method welding.
Fig. 3 is the structural representation of new catheter sheath 6 in the present invention.
Embodiment
The present invention is described in further details below.Referring to Fig. 1 to Fig. 3, aircraft heating system engine bleed conduit Welding method, the bleed conduit welded include a transition duct and two of metal net 3, two of metal bellows 2, two Individual catheter sheath;The maximum outside diameter of metal bellows 2 is d1, and the minimum outer diameter of metal bellows 2 is d2,2 liang of metal bellows The assembling structure at end is identical, is specifically:Metal net 3 is located at the outside of metal bellows 2 and is welded as entirety, catheter sheath Positioned at the outside of metal net 3, the termination of metal bellows 2 and one end of transition duct and the termination of catheter sheath are welded as Overall, the material of above-mentioned part is stainless steel;Characterized in that, the step of welding, is as follows:
1st, the structure of transition duct and catheter sheath is changed:The modification content of transition duct structure is:Cancel old transition to lead The horn mouth of pipe 1, new transition duct 5 is set to turn into a cylinder, the external diameter of new transition duct 5 is d2, the wall thickness of new transition duct 5 It is identical with the wall thickness of metal bellows 2;The modification content of catheter sheath is:New catheter sheath 6 is a step cylinder, and it is by small Diameter cylinder 6a, major diameter cylinder 6c and connection minor diameter cylinder 6a and major diameter cylinder 6c transitional cylinder 6b are formed, minor diameter cylinder 6a, transition Cylinder 6b and major diameter cylinder 6c is integrally machined shaping, and minor diameter cylinder 6a internal diameter D2 and the gap of outside diameter d 2 of new transition duct 5 coordinate, Minor diameter cylinder 6a length is less than the length of new transition duct 5, and major diameter cylinder 6c internal diameter D1 is outer slightly larger than metal net 3 Footpath;
2nd, new transition duct 5 and metal bellows 2 are welded:The end face of metal bellows 2 is processed first, ensures end face diameter For d2;Then one end of the termination of metal bellows 2 and new transition duct 5 is welded as by entirety using the method for argon arc welding;
3rd, welding metal mesh grid 3 and metal bellows 2:Using the method for spot welding by metal net 3 and wavy metal Pipe 2 is welded as entirety;
4th, new transition duct 5 and new catheter sheath 6 are welded:New catheter sheath 6 is assembled in new transition duct 5, newly led The major diameter cylinder 6c of tube boot 6 is enclosed on the outside of metal net 3, using the method for soldering by the minor diameter of new catheter sheath 6 Cylinder 6a is welded as entirety with new transition duct 5.
The present invention operation principle be:
The first step, new transition duct 5 is welded together with metal bellows 2, connecting into one has flexible sealing Pipeline.Metal bellows 2 can free bend, for the flexible connection in pipeline, reduce pipeline mount stress, new transition duct 5, which are used for pipeline, connects;
Second step, metal net 3 is welded on the first raised face at the both ends of metal bellows 2, metal net 3 is used In protection metal bellows 2, the twine of metal net 3 is thinner, is welded to metal net 3 using the welding manner of spot welding On first raised face at the both ends of metal bellows 2, conventional melting welding can blow twine rapidly, can not be welded;
3rd step, new catheter sheath 6 is welded in new transition duct 5, internal diameter and the new transition duct of new catheter sheath 6 5 external diameter is identical, this to be designed to ensure good fit, and welding bead is small, uniformly attractive in appearance.New catheter sheath 6 is by new transition The welding bead of conduit 5 and metal bellows 2 protects, and prevents weld from damaged influence aircraft safety occur;
Embodiment
Metal bellows, metal net, new transition duct, the material of new catheter sheath are 1Cr18Ni9Ti stainless Steel, there is good weldability, same material fusing point is identical, and welding performance is optimal.Metal bellows uses with new transition duct Argon arc fusion welding, the region by new catheter sheath bag internally;Metal bellows and metal net use spot welding, and the region is new Catheter sheath bag is internally;Metal bellows uses soldering with new transition duct.The conduit welding bead being processed using the present invention It is small, it is uniformly attractive in appearance, there is enough intensity and soft readjustment function.

Claims (1)

1. aircraft heating system engine bleed conduit welding method, the bleed conduit welded includes a metal bellows (2), two metal nets (3), two transition ducts and two catheter sheaths;The maximum outside diameter of metal bellows (2) is d1, The minimum outer diameter of metal bellows (2) is d2, and the assembling structure at metal bellows (2) both ends is identical, is specifically:Metal net (3) it is located at outside metal bellows (2) and is welded as entirety, catheter sheath is located at the outside of metal net (3), metal wave The termination and one end of transition duct of line pipe (2) and the termination of catheter sheath are welded as entirety, and the material of above-mentioned part is stainless Steel;Characterized in that, the step of welding, is as follows:
1.1st, the structure of transition duct and catheter sheath is changed:The modification content of transition duct structure is:Cancel old transition duct (1) horn mouth, new transition duct (5) is made to turn into a cylinder, the external diameter of new transition duct (5) is d2, new transition duct (5) Wall thickness it is identical with the wall thickness of metal bellows (2);The modification content of catheter sheath is:New catheter sheath (6) is a step Cylinder, it is by minor diameter cylinder (6a), major diameter cylinder (6c) and the transitional cylinder of connection minor diameter cylinder (6a) and major diameter cylinder (6c) (6b) is formed, and minor diameter cylinder (6a), transitional cylinder (6b) and major diameter cylinder (6c) are integrally machined shaping, the internal diameter of minor diameter cylinder (6a) D2 and the gap of outside diameter d 2 of new transition duct (5) coordinate, and the length of minor diameter cylinder (6a) is less than the length of new transition duct (5), The internal diameter D1 of major diameter cylinder (6c) is slightly larger than the external diameter of metal net (3);
1.2nd, new transition duct (5) and metal bellows (2) are welded:The end face of metal bellows (2) is processed first, ensures end face A diameter of d2;Then the termination of metal bellows (2) and one end of new transition duct (5) are welded as using the method for argon arc welding It is overall;
1.3rd, welding metal mesh grid (3) and metal bellows (2):Using the method for spot welding by metal net (3) and metal Bellows (2) is welded as entirety;
1.4th, new transition duct (5) and new catheter sheath (6) are welded:New catheter sheath (6) is assembled to new transition duct (5) On, the major diameter cylinder (6c) of new catheter sheath (6) is enclosed on the outside of metal net (3), using the method for soldering by new conduit The minor diameter cylinder (6a) of sheath (6) is welded as entirety with new transition duct (5).
CN201610099376.1A 2016-02-23 2016-02-23 Aircraft heating system engine bleed conduit welding method Active CN105598601B (en)

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110465717B (en) * 2019-06-28 2022-04-22 秦皇岛市泰德管业科技有限公司 TIG arc brazing welding method
CN113864057A (en) * 2021-10-27 2021-12-31 中国航发沈阳发动机研究所 Air-entraining structure in double-layer casing

Citations (5)

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Publication number Priority date Publication date Assignee Title
CN2670609Y (en) * 2003-08-12 2005-01-12 董菁荣 Flexible metal bellows of vehicle exhaust pipe
CN201475531U (en) * 2009-09-02 2010-05-19 航天晨光股份有限公司 Oxygen blast metal hose
CN203215122U (en) * 2013-03-23 2013-09-25 浙江鸿森机械有限公司 Double-welded corrugated pipe with single welding spot
CN203703441U (en) * 2013-12-01 2014-07-09 太原航空仪表有限公司 Bellow type universal joint
CN204572155U (en) * 2014-12-30 2015-08-19 浙江乐鼎波纹管有限公司 Protection type flexible corrugated pipe for automobile exhaustion

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101260229B1 (en) * 2011-11-03 2013-05-03 신동해(주) Vibration-absorbing tube for refrigerating compressor

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2670609Y (en) * 2003-08-12 2005-01-12 董菁荣 Flexible metal bellows of vehicle exhaust pipe
CN201475531U (en) * 2009-09-02 2010-05-19 航天晨光股份有限公司 Oxygen blast metal hose
CN203215122U (en) * 2013-03-23 2013-09-25 浙江鸿森机械有限公司 Double-welded corrugated pipe with single welding spot
CN203703441U (en) * 2013-12-01 2014-07-09 太原航空仪表有限公司 Bellow type universal joint
CN204572155U (en) * 2014-12-30 2015-08-19 浙江乐鼎波纹管有限公司 Protection type flexible corrugated pipe for automobile exhaustion

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