CN105598094A - Water-free cleaning device for waste plastic film - Google Patents
Water-free cleaning device for waste plastic film Download PDFInfo
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- CN105598094A CN105598094A CN201610108085.4A CN201610108085A CN105598094A CN 105598094 A CN105598094 A CN 105598094A CN 201610108085 A CN201610108085 A CN 201610108085A CN 105598094 A CN105598094 A CN 105598094A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/02—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B5/00—Other centrifuges
- B04B5/10—Centrifuges combined with other apparatus, e.g. electrostatic separators; Sets or systems of several centrifuges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C9/00—Combinations with other devices, e.g. fans, expansion chambers, diffusors, water locks
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Combined Means For Separation Of Solids (AREA)
Abstract
本发明公开了一种废塑料薄膜无水清洗装置,包括无水清洗机、气固分离筛、除尘系统和输送系统,无水清洗机内筒体呈锥形,内筒体表面设置有锥形振打器,大径一端设置有均匀分布的离心风叶,腹部设置有筛孔和螺旋输送机;气固分离筛设置在无水清洗机出口,外部设置有封闭外壳,内部设置有带孔的筛分滚筒,腹部设置有螺旋输送机;清洗机和气固分离筛的外壳设置有收尘口,通过除尘管网与螺旋除尘器和袋式除尘器连接,组成负压除尘系统;装置的出料部位分别设置有物料输送机。本发明具有结构简单、连续工作能力强、不缠绕、不拥堵、节约水资源和人力资源诸多优优点。
The invention discloses a waterless cleaning device for waste plastic film, which comprises a waterless cleaning machine, a gas-solid separation screen, a dust removal system and a conveying system. The vibrator is equipped with evenly distributed centrifugal fan blades at one end of the large diameter, and the abdomen is equipped with screen holes and screw conveyors; the gas-solid separation screen is installed at the outlet of the waterless washing machine, and the outside is equipped with a closed shell, and the inside is equipped with a perforated The screening drum is equipped with a screw conveyor on the abdomen; the shell of the cleaning machine and the gas-solid separation screen is equipped with a dust collection port, which is connected with the spiral dust collector and the bag filter through the dust removal pipe network to form a negative pressure dust removal system; the discharge of the device The parts are respectively equipped with material conveyors. The invention has the advantages of simple structure, strong continuous working ability, no winding, no congestion, saving water resources and human resources.
Description
技术领域technical field
本发明属于一种在无水条件下清除废塑料薄膜上杂质的设备,特别涉及一种废塑料薄膜无水清洗装置。The invention belongs to a device for removing impurities on waste plastic films under anhydrous conditions, and in particular relates to an anhydrous cleaning device for waste plastic films.
背景技术Background technique
由于现代科技的发展,塑料薄膜及其各种制品在工农业及人民的日常生活里得到非常广泛的使用,与塑料薄膜类比较,硬质塑料制品容易回收和再利用,并且有很多成熟的再利用技术与设备。塑料薄膜也是可以回收和再生的资源,但是废塑料薄膜,尤其是废地膜和生活垃圾废塑料薄膜不仅沾染大量泥土,还沾染了很多的草沫碎渣等大量杂质,这些杂质给废塑料薄膜的再利用造成很大困难,使废塑料薄膜的清洗工作显得非常繁杂且需要大量的清洁水源。Due to the development of modern science and technology, plastic film and its various products are widely used in industry, agriculture and people's daily life. Compared with plastic film, hard plastic products are easy to recycle and reuse, and there are many mature recycling products. Utilize technology and equipment. Plastic film is also a resource that can be recycled and regenerated, but waste plastic film, especially waste plastic film and domestic garbage waste plastic film is not only contaminated with a lot of soil, but also contaminated with a lot of impurities such as grass foam and slag. Reuse causes great difficulties, making the cleaning of waste plastic films very complicated and requires a large amount of clean water.
目前国内废塑料薄膜的清洗工艺普遍采用水力清洗技术,由于废塑料薄膜尤其是垃圾塑料薄膜,其表面沾满了细砂石、泥土和液体等杂质,在清洗的过程中不仅造成清洗用水的严重污染和极大浪费,还不能彻底清洗干净。At present, the cleaning process of waste plastic films in China generally adopts hydraulic cleaning technology. Since the surface of waste plastic films, especially garbage plastic films, is covered with impurities such as fine sand, soil, and liquid, it not only causes severe water consumption during the cleaning process. Pollution and great waste cannot be thoroughly cleaned.
发明内容Contents of the invention
本发明目的在于克服上述现有技术不足,提供一种废塑料薄膜无水清洗装置,本发明具有结构简单、连续工作能力强、不缠绕、不拥堵、节约水资源和人力资源诸多优点。The purpose of the present invention is to overcome the above-mentioned deficiencies in the prior art and provide a waterless cleaning device for waste plastic films. The present invention has many advantages such as simple structure, strong continuous working ability, no winding, no congestion, saving water resources and human resources.
本发明的技术方案是这样实现的:Technical scheme of the present invention is realized like this:
一种废塑料薄膜无水清洗装置,包括无水清洗机、气固分离筛、除尘系统、给料输送机、排料输送机一和排料输送机二,无水清洗机的前面设置有给料输送机,气固分离筛设置在无水清洗机的出料口位置,在气固分离筛的两端分别设置了排料输送机一和排料输送机二,无水清洗机和气固分离筛通过除尘管道和除尘管道与除尘系统连接。An anhydrous cleaning device for waste plastic films, comprising an anhydrous cleaning machine, a gas-solid separation screen, a dust removal system, a feeding conveyor, a discharge conveyor one and a discharge conveyor two, the front of the anhydrous cleaning machine is provided with a feeding The material conveyor, the gas-solid separation screen is set at the discharge port of the waterless cleaning machine, and the discharge conveyor 1 and the discharge conveyor 2 are respectively installed at both ends of the gas-solid separation screen, and the waterless cleaning machine and the gas-solid separation The sieve is connected with the dust removal system through the dust removal pipe and the dust removal pipe.
所述的无水清洗机由机壳、内筒体、传动机构、机架构成,机壳的左端设置有进料口,右端设置有出料口,机壳腹部设置有筛孔和杂质收集螺旋输送机,内筒体为锥形,内筒体表面设置有螺旋阵列排布的锥型振打器,大径一端设置有均匀分布的离心风叶,设置在机壳内部,机架与机壳的两个端面连接,传动机构设置在机架上。The waterless cleaning machine is composed of a casing, an inner cylinder, a transmission mechanism and a frame. The left end of the casing is provided with a feed port, the right end is provided with a discharge port, and the abdomen of the casing is provided with a sieve hole and an impurity collection screw. Conveyor, the inner cylinder is conical, the surface of the inner cylinder is provided with conical vibrators arranged in a spiral array, and the end of the large diameter is provided with evenly distributed centrifugal fan blades, which are arranged inside the casing, and the frame and casing The two end faces of the machine are connected, and the transmission mechanism is set on the frame.
所述的无水清洗机和气固分离筛设置有除尘口一、有除尘口二,除尘口连接除尘系统。The waterless cleaning machine and the gas-solid separation screen are provided with a dust removal port 1 and a dust removal port 2, and the dust removal port is connected to a dust removal system.
所述的气固分离筛的腹部设置有螺旋输送机,螺旋输送机出料口位置设置了排料输送机二,气固分离筛排出口位置设置了排料输送机一。The abdomen of the gas-solid separation screen is provided with a screw conveyor, the discharge port of the screw conveyor is provided with discharge conveyor two, and the discharge port of the gas-solid separation screen is provided with discharge conveyor one.
本发明中无水清洗机设置有锥形内筒体,避免塑料在干洗机内拥堵;锥形内筒体表面设置有锥形振打器,打击薄膜塑料时,使粘附在塑料薄膜表面的杂质击打分离,同时,由于振打器呈锥形,塑料不会刮带在振打器上,解决了清洗机的塑料缠绕问题;锥形内筒体大径一端设置有均匀分布的离心风叶,离心风叶在高速旋转时,在无水清洗机内部形成负压,牵引塑料从无水清洗机小径一端向大径一端移动,加速出料,在气固分离筛内部形成强气流,将塑料薄膜吹起,增强筛分效果;在无水清洗机和气固分离筛上方设置有收尘口,收尘口连接除尘管网,将整个装置的粉尘统一收集,达到环保效果。In the present invention, the anhydrous cleaning machine is provided with a conical inner cylinder to avoid the congestion of plastics in the dry cleaning machine; the surface of the conical inner cylinder is provided with a conical rapper, and when the film plastic is hit, the particles adhering to the surface of the plastic film are Impurities are separated by beating, and at the same time, because the rapper is conical, the plastic will not be scraped on the rapper, which solves the problem of plastic winding in the washing machine; the large diameter end of the cone-shaped inner cylinder is equipped with evenly distributed centrifugal wind When the centrifugal blade rotates at high speed, a negative pressure is formed inside the anhydrous washer, and the plastic is moved from the small diameter end to the large diameter end of the anhydrous washer, accelerating the discharge, forming a strong airflow inside the gas-solid separation screen, and The plastic film is blown up to enhance the screening effect; there is a dust collection port above the waterless cleaning machine and the gas-solid separation screen, and the dust collection port is connected to the dust removal pipe network to collect the dust of the entire device uniformly to achieve environmental protection.
附图说明Description of drawings
图1是本发明废塑料薄膜无水清洗装置工艺图;Fig. 1 is a process diagram of an anhydrous cleaning device for waste plastic films of the present invention;
图2(a)是本发明无水清洗机主视图;Fig. 2 (a) is the front view of waterless cleaning machine of the present invention;
图2(b)是本发明无水清洗机侧视图。Fig. 2(b) is a side view of the waterless washing machine of the present invention.
具体实施方式detailed description
下面结合附图对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings.
如图1所示,一种废塑料薄膜无水清洗装置由无水清洗机5、气固分离筛7、除尘系统、给料输送机2、排料输送机一16和排料输送机二18。As shown in Figure 1, a kind of waste plastic film anhydrous cleaning device is composed of anhydrous cleaning machine 5, gas-solid separation screen 7, dust removal system, feeding conveyor 2, discharge conveyor one 16 and discharge conveyor two 18 .
无水清洗机5由机壳24、锥形内筒体21、机架28、传动机构26和杂质收集螺旋输送机4组成。其中机壳24的两端连接机架28,左端壳体圆柱表面设置了进料口20,右端壳体圆柱表面设置了出料口27,腹部壳体设置有筛孔和杂质收集螺旋输送机4;锥形内筒体21表面设置有螺旋排布锥形振打器22,大径一端设置有离心风叶25,传动机构26设置在机架28上。The waterless cleaning machine 5 is made up of a casing 24 , a tapered inner cylinder 21 , a frame 28 , a transmission mechanism 26 and an impurity collection screw conveyor 4 . The two ends of the casing 24 are connected to the frame 28, the cylindrical surface of the left end shell is provided with a feed port 20, the cylindrical surface of the right end shell is provided with a discharge port 27, and the abdominal shell is provided with a sieve hole and an impurity collection screw conveyor 4 ; The surface of the conical inner cylinder 21 is provided with a spirally arranged conical rapper 22 , one end of the large diameter is provided with a centrifugal fan 25 , and the transmission mechanism 26 is provided on the frame 28 .
气固分离筛7、除尘系统、给料输送机2排料输送机一16和排料输送机二18均为常见装置,此处不赘述。Gas-solid separation screen 7, dust removal system, feed conveyor 2, discharge conveyor one 16, and discharge conveyor two 18 are all common devices, and will not be described here.
废塑料薄膜原料从给料斗1通过给料输送机2,送入无水清洗机5的进料口20,被高速旋转的锥形内筒体21表面螺旋排布的锥形振打器22连续振打,同时在锥形内筒体21大径一端设置的离心风叶25所产生的离心气流作用下,废塑料薄膜表面的粘附杂质脱落分离,杂质通过无水清洗机5的机壳24设置的筛孔筛分出来,落入无水清洗机5腹部的杂质收集螺旋输送机4中,收集排出,通过溜槽3汇集到排料输送机18中,输送到杂质存放场;塑料薄膜和未分离的少量杂质以及震荡起来的粉尘,在离心气流的负压牵引下,从无水清洗机进料口20逐步运动到无水清洗机出料口27,被锥形内筒体21大径一端的离心风叶25高速旋转产生的离心气流吹出,进入气固分离筛7中。The waste plastic film raw material is sent from the feed hopper 1 through the feed conveyor 2 to the feed port 20 of the waterless cleaning machine 5, and is continuously fed by the conical vibrator 22 spirally arranged on the surface of the conical inner cylinder 21 rotating at high speed. rapping, and at the same time, under the action of the centrifugal airflow generated by the centrifugal fan 25 provided at the large diameter end of the conical inner cylinder 21, the adhered impurities on the surface of the waste plastic film fall off and separate, and the impurities pass through the casing 24 of the waterless cleaning machine 5 The set sieves are sieved out, fall into the impurity collection screw conveyor 4 in the belly of the anhydrous cleaning machine 5, collect and discharge, and collect into the discharge conveyor 18 through the chute 3, and transport to the impurity storage site; plastic film and untreated impurities A small amount of separated impurities and vibrated dust are gradually moved from the feed port 20 of the anhydrous washer to the discharge port 27 of the anhydrous washer under the negative pressure of the centrifugal airflow, and are drawn by the large-diameter end of the conical inner cylinder 21 The centrifugal airflow generated by the high-speed rotation of the centrifugal blades 25 blows out and enters the gas-solid separation screen 7.
吹入气固分离筛7的物料,属于薄膜塑料、残留杂质和震荡粉尘混合物,由于比重不同,在离心气流的作用下会按照不同的落点落在气固分离筛7不同的位置;比重较大的混合物通过气固分离筛7进一步筛选分离,筛下的杂质落入分离筛腹部杂质收集螺旋输送机17内,收集排出,汇集到排料输送机18中并输送到废物存放场。而比重较轻的薄膜塑料在气流浮力作用下,漂浮到筛体的另一端,从排出口8排出到排料输送机16中,送到存储场或下道加工工序中,震荡粉尘则由除尘系统收集,完成气固分离筛分级过程。The material blown into the gas-solid separation sieve 7 is a mixture of film plastics, residual impurities and oscillating dust. Due to the different specific gravity, it will fall on different positions of the gas-solid separation sieve 7 according to different falling points under the action of the centrifugal airflow; The large mixture is further screened and separated by the gas-solid separation screen 7, and the impurities under the screen fall into the impurity collection screw conveyor 17 in the abdomen of the separation screen, collect and discharge, collect in the discharge conveyor 18 and transport it to the waste storage site. The thin film plastic with light specific gravity floats to the other end of the sieve body under the buoyancy of the airflow, and is discharged from the discharge port 8 to the discharge conveyor 16, and sent to the storage field or the next processing procedure. The system collects and completes the gas-solid separation and sieve classification process.
除尘系统则由无水清洗机除尘管道6、气固分离筛管道9、除尘连接管道11、排气管道14、旋风除尘器10、布袋除尘器12和引风机13组成。引风机13启动后,除尘系统的除尘管道6、9与无水清洗机5的收尘口23和气固分离筛7的收尘口19连接,产生负压气流,把无水清洗机5和气固分离筛7中含尘空气分别吸引入除尘管道6、9中,导入旋风除尘器10,在旋风除尘器中,气流形成漏斗状态,把气流中的大比重、粗颗粒粉尘沉降下来,通过旋风除尘器10下面设置的粉尘排料阀15收集排放;轻小的粉尘颗粒通过除尘连接管道11进入布袋除尘器,在布袋除尘器滤袋的过滤下,洁净的空气通过引风机13和排风管14排入大气,实现环保除尘效果。The dust removal system consists of an anhydrous cleaning machine dust removal pipeline 6, a gas-solid separation screen pipeline 9, a dust removal connection pipeline 11, an exhaust pipeline 14, a cyclone dust collector 10, a bag filter 12 and an induced draft fan 13. After the induced draft fan 13 starts, the dust removal pipes 6 and 9 of the dust removal system are connected with the dust collection port 23 of the waterless cleaning machine 5 and the dust collection port 19 of the gas-solid separation screen 7 to generate a negative pressure airflow, and the waterless cleaning machine 5 and the gas-solid The dust-laden air in the separation screen 7 is sucked into the dust removal pipes 6 and 9 respectively, and introduced into the cyclone dust collector 10. In the cyclone dust collector, the air flow forms a funnel state, and the large specific gravity and coarse particle dust in the air flow are settled down, and the dust is removed by the cyclone The dust discharge valve 15 set under the filter 10 collects and discharges; the light and small dust particles enter the bag filter through the dust removal connecting pipe 11, and the clean air passes through the induced draft fan 13 and the exhaust pipe 14 under the filter bag of the bag filter It is discharged into the atmosphere to achieve the effect of environmental protection and dust removal.
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| CN107009544A (en) * | 2017-05-23 | 2017-08-04 | 张家港海滨机械有限公司 | Plastic sheeting water-free cleaning device |
| CN109365147A (en) * | 2018-11-22 | 2019-02-22 | 江苏牡丹离心机制造有限公司 | An automatic discharge device for an upper discharge centrifuge |
| CN109365147B (en) * | 2018-11-22 | 2024-01-02 | 江苏牡丹离心机制造有限公司 | An automatic discharging device for an upper discharge centrifuge |
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