CN105597623B - A kind of automatic blending mixing granulation system - Google Patents
A kind of automatic blending mixing granulation system Download PDFInfo
- Publication number
- CN105597623B CN105597623B CN201610144592.3A CN201610144592A CN105597623B CN 105597623 B CN105597623 B CN 105597623B CN 201610144592 A CN201610144592 A CN 201610144592A CN 105597623 B CN105597623 B CN 105597623B
- Authority
- CN
- China
- Prior art keywords
- measuring chute
- pipe valve
- buffering chamber
- valve
- mixing granulation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/10—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic in stationary drums or troughs, provided with kneading or mixing appliances
Abstract
Disclosing a kind of automatic blending mixing granulation system includes：Vacuum feeder, buffering chamber, metering units, measuring chute, mixer-granulator and controller.Feeding, metering, mixing, granulation are organically integrated together by the present invention, realize the slitless connection of each procedure, simplify operational sequence, not only prevent dust pollution, reduce operator's labor intensity, and specially material need not be measured, and the synchronously progress of mixing granulation and feeding is realized, the granulation cycle is shortened, improves production efficiency.
Description
Technical field
The present invention relates to mixing granulation machinery, and in particular to a kind of automatic blending mixing granulation system.
Background technology
The background of related of the present invention is illustrated below, but these explanations might not form the existing of the present invention
Technology.
The wet mixing granulation applied to powder industry is usually at present：Human metering, feed intake, mixing granulation.People
Work easily produces dust when measuring, and dust pollution can be all caused to human and environment.Feeding mode has two kinds：One kind is manually to throw
Material, another kind is that feeder is simply equipped with for wet mixing pelletizer with automatic charging.During Manual material feeding, material turns in week
Substantial amounts of dust is produced in journey, dust pollution can be all caused to human and environment, and the labor intensity of worker is very big.For wet method
When mixer-granulator is simply equipped with feeder, mixing granulation could be carried out after the completion of feeding, it is whole because the feeding time is relatively long
Individual system operating efficiency is relatively low；Residual quantity of the material in the devices such as feeder, pipeline has certain influence on charging precision simultaneously.
The content of the invention
It is an object of the invention to propose a kind of without dust pollution, can be automatically performed feeding, metering, mixing, granulation
Automatic blending mixing granulation system.
According to the automatic blending mixing granulation system of the present invention, including：Seal the vacuum feeder, buffering chamber, meter of connection
Measure unit, measuring chute and mixer-granulator, and controller；Wherein,
Vacuum feeder is located at the top of buffering chamber, the discharging opening of vacuum feeder bottom and the charging aperture on buffering chamber top
Connection；Measuring chute is located at the lower section of buffering chamber, and metering units are arranged between buffering chamber and measuring chute；Mixer-granulator is positioned at meter
The lower section in storehouse is measured, the charging aperture on mixer-granulator top is connected with the discharging opening of measuring chute bottom；Controller receives outside input
Operational order, when the operational order of outside input instructs for dispensing, or after system completes blowing process, it is single to open metering
Member, material is added into measuring chute by setting weight；When dispensing terminates or controller receives the blowing instruction of outside input, control
Device processed opens the discharging opening of measuring chute, and the material in measuring chute is put into mixer-granulator.
Preferably, the metering units include star valve, the charging aperture on star valve top and the discharging opening of buffering chamber bottom
Connection, flexible connection between the discharging opening of star valve bottom and the charging aperture on measuring chute top.
Preferably, metering units include：Measure pinch valve and measurement channel；
The charging aperture of measurement channel is connected with the discharging opening of buffering chamber bottom, discharging opening and the measuring chute top of measurement channel
Charging aperture connection；
Metering pinch valve includes the first pipe valve and the second pipe valve set from top to bottom along measurement channel；
Controller opens metering units and the material for entering buffering chamber is measured specially：According to default charge weight
The aperture of the first pipe valve and the second pipe valve is controlled with charging rate.
Preferably, controller includes：Receiving element, sensor, treatment element and memory element；
Receiving element receives the charge weight threshold value of outside input, and is sent to treatment element；
The current feeding quantity of sensor detection, and it is sent to treatment element；
Treatment element closes according to the mapping in the charge weight threshold value received and current feeding quantity inquiry memory element
System, the opening information of metering pinch valve is obtained, and the first pipe valve and the second pipe valve are controlled according to the opening information of metering pinch valve
Aperture preferably, treatment element independently controls the aperture of the first pipe valve and the second pipe valve；When charging starts, the first pipe valve
Opened completely with the second pipe valve；After charging terminates, the first pipe valve and the second pipe valve are turned off.
Preferably, controller further comprises：Display element, for showing current feeding quantity, and/or the first pipe valve
With the aperture of the second pipe valve.
Preferably, carrier unit, the support list are further comprised according to the automatic blending mixing granulation system of the present invention
Member includes：The first support post set up vertically and the measuring chute framework being rotatably arranged on the first support post；Metering
Storehouse is arranged on measuring chute framework.
Preferably, the first support post is removably disposed on the upper surface of mixer-granulator.
Preferably, carrier unit further comprises：The second support post for setting up vertically and it is rotatably arranged at second
Buffering chamber framework on support post；Buffering chamber is arranged on buffering chamber framework.
Preferably, the first support post and the second support post are integrated.
Preferably, between the discharging opening of metering units and the charging aperture on measuring chute top under flexible connection, and/or measuring chute
Flexible connection between the discharging opening in portion and the charging aperture on mixer-granulator top.
Preferably, the quantity of vacuum feeder, buffering chamber and metering units is respectively N number of, the charging on measuring chute top
The quantity of mouth is N number of, and N is the species number of the material for granulation.
Included according to the automatic blending mixing granulation system of the present invention：Vacuum feeder, buffering chamber, metering units, control
Device and mixer-granulator.By the way that vacuum feeder, buffering chamber, metering units and mixer-granulator are sequentially connected so that
Whole system is closed structure, so that production process is without dust leakage；By using vacuum feeder and by vacuum feeding
Machine, buffering chamber, metering units and mixer-granulator are sequentially connected from top to bottom, can realize automatic charging, metering and mixing
Granulation；By using metering units, metered charge can be automatically performed, without individually being measured to material before granulation.Root
According to the present invention, dust leakage, realization granulation and feeding can be avoided synchronously to carry out, improve the efficiency and security produced.Metering
Hatch Coaming frame drives measuring chute to rotate, and can be easy to open on mixer-granulator and cover, and is easy to check mixer-granulator internal state, or to
Wherein add other materials.
Brief description of the drawings
By that will become more and the specific embodiment part provided, the features and advantages of the present invention referring to the drawings
It is readily appreciated that, in the accompanying drawings：
Fig. 1 is to show the automatic blending mixing granulation system schematic according to the present invention；
Fig. 2 is to show carrier unit schematic diagram according to the preferred embodiment of the invention.
Embodiment
The illustrative embodiments of the present invention are described in detail with reference to the accompanying drawings.Illustrative embodiments are retouched
State merely for the sake of demonstration purpose, and be definitely not to the present invention and its application or the limitation of usage.
Carry out easily producing dust during wet-mixing granulation in the prior art, influence health and the production of operating personnel
Security, while also cause the weight of the material for pelletizing to produce deviation, influence the quality of granulation product.In addition, existing skill
Material can not accurately be measured simultaneously during granulation in art, have a strong impact on production efficiency.The present invention will be by incite somebody to action oneself
Dynamic dispensing mixing granulation system is designed to the structure of closing to avoid dust leakage；Automatic throw is realized by negative pressure and Action of Gravity Field
Material；The metering to material is automatically performed by metering units.
Included according to the automatic blending mixing granulation system of the present invention：Vacuum feeder 1, buffering chamber 2, metering units 3, meter
Storehouse 4, controller (not shown) and mixer-granulator 5 are measured, referring to Fig. 1.Vacuum feeder 1 is located at the top of buffering chamber 2,
For carrying out automatic charging.
Powder material easily produces dust during Manual material feeding.In the present invention, vacuum feeder 1 is by material by charging basket or pocket
Buffering chamber 2 is transported to, connection is sealed between vacuum feeder 1, buffering chamber 2, metering units 3, measuring chute 4 and mixer-granulator 5,
Thus the conveying of material, metering, the process that puts into mixer-granulator are revealed without dust.Preferably, controller and vacuum feeding
Machine 1 is connected；Controller receives the operational order of outside input, when the operational order of outside input is starting order, starts true
Empty feeder 1, start feeding, when reaching the setting material position of buffering chamber 2, vacuum feeder 1 suspends.
When the operational order of outside input instructs for dispensing, or after system completion blowing process, metering units 3 are opened,
Material is added into measuring chute 4 by setting weight；When dispensing terminates or controller receives the blowing instruction of outside input, control
Device opens the discharging opening of measuring chute 4, and in measuring chute 4 material is put into mixer-granulator 5.
When the amount of material in vacuum feeder 1 is less than requirement, it is necessary to put into more materials again；Work as vacuum feeding
When the charging rate that inventory in machine 1 is more than in requirement or vacuum feeder 1 is more than the charging rate of metering units,
There can be leftover materials in vacuum feeder 1, and there is no the device that can control load in vacuum feeder 1.In order to solve
This problem, the present invention sets buffering chamber 2 between vacuum feeder 1 and metering units 3, for providing caching for material.
Measuring chute 4 is located at the lower section of buffering chamber 2, and mixer-granulator 5 is located at the lower section of measuring chute 4, and the bottom of measuring chute 4 goes out
Material mouth is connected with the charging aperture on the top of mixer-granulator 5.If checking the running status of mixer-granulator 5 or to mixing granulation
Addition granule materials are, it is necessary to open the upper lid of mixer-granulator 5 in machine 5.For the ease of the upper lid of opening mixer-granulator 5, simultaneously
Reduce the interference weighed to measuring chute 4 as far as possible preferably, the discharging opening of the bottom of measuring chute 4 and the charging on the top of mixer-granulator 5
Flexible connection between mouthful.
Metering units 3 are arranged between buffering chamber 2 and measuring chute 4, due to being measured to the material for entering measuring chute.Root
According to some embodiments of the present invention, metering units include star valve, the charging aperture on star valve top and the discharging of buffering chamber bottom
Mouth connection, flexible connection between the discharging opening of star valve bottom and the charging aperture on measuring chute top.
According to other embodiments of the present invention, metering units 3 include：Measure pinch valve 31 and measurement channel 32.Metering
The charging aperture of passage 32 is connected with the discharging opening of the bottom of buffering chamber 2, the discharging opening of measurement channel 32 and the charging on the top of measuring chute 4
Mouth connection.
Metering pinch valve 31 includes the first pipe valve and the second pipe valve set from top to bottom along measurement channel 32.Controller
The aperture of the first pipe valve and the second pipe valve is controlled according to default charge weight and charging rate.When measuring the opening of pinch valve 31,
System starts metered charge；When measuring the closing of pinch valve 31, system stops metered charge；It is bigger to measure the aperture of pinch valve 31,
The internal diameter of its position measurement channel 32 is bigger, and charging rate is bigger, therefore by controlling the first pipe valve and the second pipe valve
Aperture, charging and charging rate can be controlled whether.
According to a preferred embodiment of the invention, controller includes：Receiving element, sensor, treatment element and memory element；
Receiving element receives the charge weight threshold value of outside input, and is sent to treatment element；The current feeding quantity of sensor detection,
And it is sent to treatment element；Treatment element is according to reflecting in the charge weight received and current feeding quantity inquiry memory element
Relation is penetrated, obtains the opening information of metering pinch valve, and the first pipe valve and second is controlled according to the opening information of metering pinch valve
The aperture of pipe valve.
When controller detects that feeding quantity reaches the plan feeding quantity of setting, controller control metering pinch valve 31 is closed.
But time when reaching the plan feeding quantity of setting relative to feeding quantity, the actual shut-in time of metering pinch valve 31, which often has, to be prolonged
Late, it is bigger to measure the flow of material in the measurement channel 32 of the position of pinch valve 31, because pinch valve 31 is measured in late release
Caused error in dipping is bigger.Therefore, according to a preferred embodiment of the invention, treatment element independently control the first pipe valve and
The aperture of second pipe valve；When charging starts, the first pipe valve and the second pipe valve can be made to open completely, now in measurement channel 32
The maximum flow of material, charging rate are most fast；In order to ensure the accuracy of feeding quantity, when, feeding quantity intends charging close to default
During amount, the aperture of the first pipe valve can be turned down, now flow through the mass flow in the measurement channel 32 of the second pipe valve position
Smaller, even if there is delay the actual shut-in time of metering pinch valve 31, final feeding quantity remains to control in less error model
In enclosing.After charging terminates, the first pipe valve and the second pipe valve are turned off.
According to a preferred embodiment of the invention, controller further comprises：Display element, for showing current charging
Amount, and/or the aperture of the first pipe valve and the second pipe valve.
For the ease of checking the granulating efficiency of mixer-granulator 5, according to a preferred embodiment of the invention, automatic blending mixing
Granulating system further comprises carrier unit 6, and the carrier unit 6 includes：The first support post 63 set up vertically and rotation
Ground is arranged on the measuring chute framework 62 on support post 63, and measuring chute 4 is arranged on measuring chute framework 62.Measuring chute framework 62 with
When being rotated centered on support post 63, measuring chute 4 follows measuring chute framework 62 to rotate, under the top of mixer-granulator 5 and buffering chamber 2
Space between side becomes big, is easy to the upper lid for opening mixer-granulator 5 to check the internal state of mixer-granulator 5 or to mixing
Other materials are added in granulator 5.In order to reduce the interference weighed to measuring chute 4 as far as possible, it is preferable that the discharging opening of metering units
The flexible connection between the charging aperture on measuring chute top, and/or the discharging opening of the bottom of measuring chute 4 and the top of mixer-granulator 5
Flexible connection between charging aperture.In order to reduce the volume of automatic blending mixing granulation system as far as possible, according to the preferred reality of the present invention
Example is applied, the first support post 63 is removably disposed on the upper surface of mixer-granulator 5.
It is further preferred that carrier unit 6 further comprises：Second support post (not shown) and rotationally
The buffering chamber framework 61 for the upper end being arranged on the second support post, buffering chamber 2 are arranged on buffering chamber framework 61.Cache Hatch Coaming
When frame 61 is rotated centered on the second support post, buffering chamber 2 follows buffering chamber framework 61 to rotate, the space of the top of measuring chute 4
Become big, measuring chute 4 is checked or repaired to the upper lid for being easy to open measuring chute 4.Preferably, the second support post and the first support post
63 are integrated, as shown in Figure 2.
The quantity of vacuum feeder 1, buffering chamber 2 and metering units 3 is respectively N number of, the charging aperture on the top of measuring chute 4
Quantity to be N number of, N is the species number of the material for granulation., can be according to material when the material variety for granulation is more
Species number determine the quantity of vacuum feeder 1, buffering chamber 2 and metering units 3.
Compared with prior art, feeding, metering, mixing, granulation are organically integrated together by the present invention, realize each road
The slitless connection of process, simplifies operational sequence, has not only prevented dust pollution, has reduced operator's labor intensity, and not
Need specially to measure material, and realize the synchronously progress of granulation and feeding, shorten the granulation cycle, improve production effect
Rate.
Although with reference to illustrative embodiments, invention has been described, but it is to be understood that the present invention does not limit to
The embodiment that Yu Wenzhong is described in detail and shown, in the case of without departing from claims limited range, this
Art personnel can make various changes to the illustrative embodiments.
Claims (10)
- A kind of 1. automatic blending mixing granulation system, it is characterised in that including：Seal the vacuum feeder, buffering chamber, meter of connection Measure unit, measuring chute and mixer-granulator, and controller；Wherein,Vacuum feeder is located at the top of buffering chamber, and the discharging opening of vacuum feeder bottom connects with the charging aperture on buffering chamber top Connect；Measuring chute is located at the lower section of buffering chamber, and metering units are arranged between buffering chamber and measuring chute；Mixer-granulator is located at the lower section of measuring chute, and the charging aperture on mixer-granulator top connects with the discharging opening of measuring chute bottom Connect；Controller receives the operational order of outside input, and when the operational order of outside input instructs for dispensing, or system is completed After blowing process, metering units are opened, material is added into measuring chute by setting weight；Dispensing terminates or controller receives outside During the blowing instruction of portion's input, controller opens the discharging opening of measuring chute, and the material in measuring chute is put into mixer-granulator.
- 2. automatic blending mixing granulation system as claimed in claim 1, wherein, the metering units include star valve, star The charging aperture on valve top is connected with the discharging opening of buffering chamber bottom, the discharging opening of star valve bottom and the charging aperture on measuring chute top Between flexible connection.
- 3. automatic blending mixing granulation system as claimed in claim 1, wherein, metering units include：Measure pinch valve and meter Measure passage；The charging aperture of measurement channel is connected with the discharging opening of buffering chamber bottom, the discharging opening of measurement channel and entering for measuring chute top Material mouth connects；Metering pinch valve includes the first pipe valve and the second pipe valve set from top to bottom along measurement channel；Controller opens metering units and the material for entering buffering chamber is measured, and is specially：According to default charge weight and Charging rate controls the aperture of the first pipe valve and the second pipe valve.
- 4. automatic blending mixing granulation system as claimed in claim 3, wherein, controller includes：Receiving element, sensor, Treatment element and memory element；Receiving element receives the charge weight threshold value of outside input, and is sent to treatment element；The current feeding quantity of sensor detection, and it is sent to treatment element；Treatment element obtains according to the mapping relations in the charge weight threshold value received and current feeding quantity inquiry memory element The opening information of metering pinch valve is taken, and according to opening information the first pipe valve of control of metering pinch valve and opening for the second pipe valve Degree.
- 5. automatic blending mixing granulation system as claimed in claim 4, wherein,Treatment element independently controls the aperture of the first pipe valve and the second pipe valve；When charging starts, the first pipe valve and the second pipe Valve is opened completely；After charging terminates, the first pipe valve and the second pipe valve are turned off.
- 6. automatic blending mixing granulation system as claimed in claim 4, wherein, controller further comprises：Display element, use In the current feeding quantity of display, and/or the aperture of the first pipe valve and the second pipe valve.
- 7. automatic blending mixing granulation system as claimed in claim 1, further comprises carrier unit；The carrier unit bag Include：The first support post set up vertically and the measuring chute framework being rotatably arranged on the first support post；Measuring chute is set It is placed on measuring chute framework.
- 8. automatic blending mixing granulation system as claimed in claim 7, wherein, the first support post is removably disposed in mixed On the upper surface for closing granulator.
- 9. automatic blending mixing granulation system as claimed in claim 1, wherein, discharging opening and the measuring chute top of metering units Charging aperture between it is flexible between flexible connection, and/or the discharging opening of measuring chute bottom and the charging aperture on mixer-granulator top Connection.
- 10. automatic blending mixing granulation system as claimed in claim 1, wherein, vacuum feeder, buffering chamber and metering The quantity of unit is respectively N number of, and the quantity of the charging aperture on measuring chute top is N number of, and N is the species number of the material for granulation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610144592.3A CN105597623B (en) | 2016-03-14 | 2016-03-14 | A kind of automatic blending mixing granulation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610144592.3A CN105597623B (en) | 2016-03-14 | 2016-03-14 | A kind of automatic blending mixing granulation system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105597623A CN105597623A (en) | 2016-05-25 |
| CN105597623B true CN105597623B (en) | 2018-01-12 |
Family
ID=55978293
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610144592.3A Active CN105597623B (en) | 2016-03-14 | 2016-03-14 | A kind of automatic blending mixing granulation system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105597623B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105923174A (en) * | 2016-06-02 | 2016-09-07 | 北京长峰金鼎科技有限公司 | Weighing and charging device capable of realizing controlled feeding |
| CN108953663B (en) * | 2018-06-26 | 2020-01-14 | 珠海优特智厨科技有限公司 | Pinch valve and batching device with same |
| CN111793751A (en) * | 2020-07-13 | 2020-10-20 | 云南锡业股份有限公司锡业分公司 | Environment-friendly and efficient tin smelting smoke dust pelletizing system and method |
| CN112246392B (en) * | 2020-09-20 | 2022-08-12 | 广东省创力智能机械设备有限公司 | Intelligent graded gravel crushing production system |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204193873U (en) * | 2014-02-19 | 2015-03-11 | 赣州澳克泰工具技术有限公司 | Accurate automatic recipe maker |
| CN105236146A (en) * | 2014-07-10 | 2016-01-13 | 北京长峰金鼎科技有限公司 | Vacuum feeding machine |
| CN104857888A (en) * | 2015-05-20 | 2015-08-26 | 卓达新材料科技集团有限公司 | Automatic batching system |
-
2016
- 2016-03-14 CN CN201610144592.3A patent/CN105597623B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN105597623A (en) | 2016-05-25 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105597623B (en) | A kind of automatic blending mixing granulation system | |
| CN105197263B (en) | A kind of filling machine and its fill process | |
| JP4084304B2 (en) | Method and apparatus for weight distribution of bulk material | |
| CN204846543U (en) | Automatic quantitative package system of seed | |
| JPH024604A (en) | Packaging apparatus with weighing means | |
| CN104085686B (en) | A kind of superfine powder pneumatic transport equipment that accurately can control to carry | |
| CN104587862B (en) | Fertilizer compounding machine | |
| CN207443923U (en) | A kind of automatic pet feeding device | |
| US20020134796A1 (en) | Apparatus for controlling the discharge of flowable material | |
| CN107572016B (en) | Vertical multiple groups part material blanking device and its controller | |
| CN204170977U (en) | A kind of capsules weight monitor station | |
| CN204137341U (en) | A kind of rotating disc type many scales gauging device | |
| CN105923174A (en) | Weighing and charging device capable of realizing controlled feeding | |
| CN104843210A (en) | Packing machine with multiple lines of particle measuring devices | |
| CN205772071U (en) | A kind of laboratory controlled amounts adds the feeding device of powdery or granular material automatically | |
| CN209530774U (en) | A kind of powder preparation process automatic recipe maker | |
| CN208515881U (en) | A kind of integrated batching weighing baling line | |
| KR101623421B1 (en) | Precision weighing apparatus and method for fermented t.m.r | |
| CN206664970U (en) | A kind of tea-leaf sub-packaging machine | |
| CN203439280U (en) | Automatic Chinese herbal medicine powder filling device | |
| CN206857032U (en) | A kind of full-automatic Subpackaging machine | |
| US20210181069A1 (en) | Sampling system | |
| CN205998989U (en) | Liquid vending machine flowmeter type metering system | |
| CN109795731A (en) | Disc type measures dispensing apparatus | |
| CN109292929A (en) | Water treatment agent dosing apparatus |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |