CN105597536B - A kind of corrugated denitrating catalyst unit assembly platform and assemble method - Google Patents
A kind of corrugated denitrating catalyst unit assembly platform and assemble method Download PDFInfo
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- CN105597536B CN105597536B CN201510969409.9A CN201510969409A CN105597536B CN 105597536 B CN105597536 B CN 105597536B CN 201510969409 A CN201510969409 A CN 201510969409A CN 105597536 B CN105597536 B CN 105597536B
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- glass fibre
- corrugated
- corrugated plating
- denitrating catalyst
- shell
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/88—Handling or mounting catalysts
- B01D53/885—Devices in general for catalytic purification of waste gases
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8621—Removing nitrogen compounds
- B01D53/8625—Nitrogen oxides
Abstract
The invention discloses a kind of corrugated denitrating catalyst unit assembly platform and assemble method, assemble method to include:Including:Arrange, stack, cut, assembling and process of self-test, the glass fibre corrugated plating for arranging satisfactory quality is selected by screen, according to the upward glass fibre corrugated plating of one layer of crest, layer of glass flat board, the upward glass fibre corrugated plating of one layer of trough repeats to stack, catalyst elements housing is installed after cutting, tightening of rivet, method is stacked for detection with corrugated plate dst denitrating catalyst test cell glass fibre corrugated plating to assemble similar to unit, test cell is built in after being completed in corrugated denitrating catalyst, it is brought into close contact between glass fibre corrugated plating and test block.The corrugated plate dst denitrating catalyst unit completed by method assembled above assembles, and meets that the corrugated plate dst denitrating catalyst of design requirement up to more than 90%, ensure that enterprise's denitrating catalyst quality of production.
Description
【Technical field】
The present invention relates to catalyst for denitrating flue gas preparation field technology, relates generally to a kind of corrugated denitrating catalyst unit
Assembly platform and assemble method.
【Background technology】
The high speed development of economic construction brings a series of problems, such as energy resource consumption acceleration, increasing environmental pollution, and air is dirty
The situation of dye is increasingly severe also with industrial expansion, heavy damage ecological environment, endangers the health of people.Atmosphere pollution
The species of thing is a lot, and wherein nitrogen oxides (NOX) is one of most important atmosphere pollution, is mainly derived from coal-fired thermal power generation
Factory, various industry and civil boiler.The denitrating catalyst that air is administered in power plant's denitration application is broadly divided into three types:Ripple
Board-like, board-like and honeycomb fashion.Wherein corrugated plate dst denitrating catalyst does base material using glass fibre, in light weight, wear-resistant, anti-
Poison etc. has great advantage, in the coal-fired certain share of denitration market share.
In the prior art, corrugated denitrating catalyst uses glass fibre unit assembling procedure will be molded for base material
Glass fibre corrugated plating 9 is neatly stacked in catalyst elements shell, and glass fibre corrugated plating 9 is one layer of corrugated plating (ripple on request
Peak is upward) one layer of one layer of corrugated plating (trough is upward) of flat board stack successively, and being tested further accordance with denitrating catalyst needs, in corrugated plating
A kind of denitrating catalyst test cell of assembling is nested with, completes the assembling of corrugated plate dst denitrating catalyst unit, glass fibre ripple
Plate stacks successively for one layer of one layer of corrugated plating (crest is upward), one layer of flat board corrugated plating (trough is upward) on request, glass fibre ripple
Card place common platform, worker assembles frequently take corrugating paper machineryization operation, for a long time using roll over take easily it is tired
Labor, efficiency are low and space-consuming is larger.
But existing method for machining and assembling is less efficient, the yield for preparing is relatively low, wastes than more serious, and product
Performance can not meet corrugated plate dst denitrating catalyst unit requirement.
【The content of the invention】
For existing corrugated plate dst denitrating catalyst production technology, the present invention proposes a kind of corrugated denitrating catalyst list
First assembly platform and assemble method, denitrating catalyst unit assembling, catalyst corrugated plate dst structure are carried out using the assemble method
Preferably, more than 90% corrugated plate dst denitrating catalyst unit meets design structure requirement, ensure that the daily production of enterprise.
To reach above-mentioned purpose, the present invention uses following technological means:
A kind of corrugated denitrating catalyst assembly platform, including:Assembling desktop and at least one set of glass fibre corrugated plating are deposited
Put device;Described assembling desktop is supported on the ground by support feet;Described glass fibre corrugated plating storing unit includes
Fixed shell and the sliding plate that can be relatively fixed housing movement, fixed shell are arranged on the described side of assembling desktop one
Portion, described sliding plate are arranged in fixed shell by carriage;Two kinds of different glass fibre corrugated platings are put respectively
Put in fixed shell and on sliding plate, glass fibre flat board is placed on assembling desktop.
Described carriage includes the guide rail and roller being mutually matched, and described guide rail is separately fixed at solid by nut
On the inside of fixed shell, described roller is arranged on the bottom of sliding plate both sides.
Described support feet lower end is provided with level(l)ing device;Described support feet is made of angle steel, and its lower end is opened
If internal thread;Described level(l)ing device is made of stainless steel, and level(l)ing device lower end is solid taper support block, on
Hold and be threadedly coupled for external screw thread column, the external screw thread column of level(l)ing device with support feet.
Described glass fibre corrugated plating storing unit is two groups, and two groups of glass fibre corrugated plating storing units are fixed respectively
On the diagonal of assembling desktop.
Described glass fibre corrugated plating storing unit is four groups, and four groups of glass fibre corrugated plating storing units are fixed respectively
On four angles of assembling desktop.
A kind of assemble method of corrugated denitrating catalyst unit assembly platform, corrugated denitrating catalyst unit include phase
The the first catalyst elements shell and the second catalyst elements shell for mutually fastening and fixing, the first catalyst elements shell and the second catalyst
Glass fibre corrugated plating and glass fibre flat board are arranged at intervals with cell enclosure;Its assemble method include arrange, stack, cutting,
Assembling and self-test step, specific assemble method are as follows:
Arrange:The glass fibre corrugated plating of forming carries out taxonomic revision, picks out impulse- free robustness, undeformed glass fibre
Corrugated plating neatly stacks, and according to cut end waveform be divided into crest upwards and upward two kinds of trough, deliver to described in corrugated plating
Formula denitrating catalyst assembly platform, the upward glass fibre corrugated plating of crest be placed on described sliding plate, and trough is upward
Glass fibre corrugated plating is placed in described fixed shell, and glass fibre flat board is placed on assembling desktop;
Stack:Adjustment sliding plate is to the position for glass fibre corrugated plating of being easy to take, by the second catalyst of a L-type
Cell enclosure is placed on assembling desktop, and regulation assembly platform ensures to assemble the level of desktop and the second catalyst elements shell;First from
The glass fibre corrugated plating for taking a crest upward on sliding plate is put into the second catalyst elements shell, then is assembled and taken on desktop
One glass fibre flat board is placed on the upward glass fibre corrugated plating of crest, then take again out of fixed shell a trough to
On glass fibre corrugated plating be placed on described glass fibre flat board;By order assembled above, circulation is stacked to height to the
The height of two catalyst elements shells;
Cut:After the completion of stacking, ensure one side and the second catalyst list of glass fibre corrugated plating and glass fibre flat board
First shell right-angle side fitting and it is smooth, the glass fibre corrugated plating for having more the second catalyst elements shell both ends and glass fibre are put down
Plate is dismissed;
Assembling:First catalyst elements shell is spliced, uses tightening of rivet;
Self-test:After being completed, outward appearance, diagonal, wave height, wavelength are carried out to catalyst elements and tested, after qualified
Complete assemble method.
As a further improvement on the present invention, be additionally provided among described corrugated denitrating catalyst unit it is multiple side by side
The test cell module of setting, the structure of described test cell module is identical with corrugated denitrating catalyst cellular construction, ripple
The assemble method of line formula denitrating catalyst unit is as follows:
First independent assembling test unit module, then stacks glass fibre corrugated plating and glass in the second catalyst elements shell again
Glass fiber flat board, when height reaches centre position, and the multiple test cell modules assembled are drained into, then in test cell
Stack layer of glass corrugated plating in module, repeat glass fibre corrugated plating and glass fibre flat board stacks order until high
Degree is highly consistent with the second catalyst elements shell, and the first catalyst elements shell is assembled, is completed.
As a further improvement on the present invention, the quantity of described test cell module is three.
As a further improvement on the present invention, in described cutting step, the glass fibre corrugated plating for completing to have more is dismissed
And after glass fibre flat board, glass fibre corrugated plating is compacted with the wooden unit of smooth surface.
As a further improvement on the present invention, the specific requirement of described self-test step is:Corrugated denitrating catalyst list
First diagonal deviation is less than 3mm, and wave height, the wavelength offset of glass fibre corrugated plating are less than 2mm;Otherwise, it is unqualified, returned
Repair.Relative and prior art, the present invention have advantages below:
The present invention for existing corrugated denitrating catalyst assembly platform operation flexibility ratio is poor, space-consuming is big, imitate by assembling
The low defect of rate, there is provided a kind of novel fluted sheet type denitrating catalyst assembly platform, by assembling desktop, glass fibre corrugated plating
Storing unit, support feet and level(l)ing device carry out denitrating catalyst assembling, reduce waste motion in worker's assembling process
Caused fatigue, operation flexibility ratio is high, greatly improves daily packaging efficiency.The preceding level by adjusting support feet lower end of assembling
Adjusting means will assemble desktop regulation to level, and the upward glass fibre corrugated plating of classified crest is placed on into sliding plate
Upper surface, the upward glass fibre corrugated plating of trough are placed in fixed shell, and assembling worker is alternately from sliding plate and set casing
Corrugated plating is taken in vivo, arrangement is overlapped on assembling desktop, repeats to be superimposed post package denitrating catalyst unit housings completion group
Dress.
Further, described glass fibre corrugated plating storing unit is two groups, and assembler can be according to assembling custom selection
Glass fibre storing unit is installed into itself left side or right positions, flexibility operation, further increases production efficiency.
The corrugated denitrating catalyst cell assembly method of the present invention, assembling process is simple, the corrugated denitration assembled
For catalyst structure close to design structure, product compliance rate is high, while can implement to assemble in Catalyst Production workshop, convenient, flexible.
The present invention is directed to existing corrugated plate dst denitrating catalyst production technology, using the corrugated plate dst of equipment assembling or other means assembling
The defects of denitrating catalyst easily produces knuckle, burr, deformation, and repair rate is high, using arrange, stack, cut, assemble,
Self-test assemble method carries out corrugated plate dst denitrating catalyst assembling, makes the corrugated plate dst denitrating catalyst well-formed produced,
Catalyst performance, life-span improve about 10% in power plant's application.
【Brief description of the drawings】
Fig. 1 is corrugated denitrating catalyst unit assembling flow path;
Fig. 2 is corrugated denitrating catalyst structure chart;
Fig. 3 is the schematic diagram of neighbouring glass fibre corrugated plating;
Fig. 4 is corrugated denitrating catalyst test cell structure chart;
Fig. 5 is corrugated denitrating catalyst assembly platform schematic diagram;
Fig. 6 is that glass fibre corrugated plating places figure;
Fig. 7 is glass fibre apparatus for placing use state figure;
Fig. 8 is the use state figure of corrugated denitrating catalyst assembly platform.
Wherein, 1, assembling desktop, 2, glass fibre ripple apparatus for placing, 3, support feet, 4, level(l)ing device, 5, spiral shell
Nail, 6, sliding plate, 7, fixed shell, 8, carriage, 9, glass fibre corrugated plating;11st, the first catalyst elements shell, 12,
Corrugated denitrating catalyst unit, 13, rivet, the 14, second catalyst elements shell, 15, glass fibre flat board, 16, test cell
Module.
【Embodiment】
The present invention will be further described with specific embodiment below in conjunction with the accompanying drawings, and the invention is not restricted to following examples.
As shown in figure 1, a kind of corrugated denitrating catalyst cell assembly method, including:Arrange, stack, cutting, assembling and
Process of self-test.
Arrange:By the glass fibre corrugated plating 9 of upper process glass fibre molding procedure forming, (catalyst elements assemble
Base material) carry out taxonomic revision, pick out impulse- free robustness, undeformed glass fibre corrugated plating 9, according to corrugated plating crest upwards, ripple
Card trough is classified preparation upwards, delivers to corrugated plate dst denitrating catalyst assembly platform, the upward glass fibre corrugated plating of crest
(about 100) are placed on catalyst assembly platform sliding plate 6, and the upward glass fibre corrugated plating of trough (about 100) is placed on
In fixed shell 7, flat board (about 160) is placed on assembling desktop.
Stack:Assembler, to certain angle, is easy to glass fibers of taking according to assembling custom slidably assemble platform sliding plate 6
Tie up corrugated plating, by half cell enclosure be placed on assembling desktop on, adjust assembly platform level(l)ing device, it is ensured that assembly platform and
Cell enclosure is horizontal, prepares implementation corrugated plating and stacks, the upward glass fibre ripple of a crest is first taken from assembly or fitting table sliding plate 6
Card is put into cell enclosure, places requirement by glass fibre corrugated plating, corrugated plating is brought into close contact with cell enclosure angle and ensures ripple
Plate is smooth, then takes a glass fibre flat board to be placed on corrugated plating on assembly platform, and requirement, flat board are placed by glass fibre flat board
One jiao is brought into close contact and surfacing with one jiao of cell enclosure, then takes a trough out of assembly platform glass fibre placing box again
Upward glass fibre corrugated plating, requirements is placed by glass fibre corrugated plating 9, one jiao of corrugated plating and cell enclosure angle be brought into close contact and
Ensure that corrugated plating is smooth.By order assembled above and requirement, circulation stacks, and about 50 layers of ripple quantity, completes to stack.It is corrugated de-
Denox catalyst test cell assemble method is same as above (difference:Size is less than corrugated plate dst denitrating catalyst unit), will be corrugated de-
The second catalyst elements of nitre shell 14 is cut after stacking about 16 layers of glass fibre corrugated plating 9, is put into the test cell mould assembled
Block, then glass fibre corrugated plating 9 is stacked in test cell module, after compacting ensures gapless, corrugated denitration first is urged
Agent cell enclosure 11 is assembled, tightening of rivet.
Cut:After the completion of stacking, ensure one jiao and withstand in cell enclosure one jiao, with paper knife by the unnecessary glass fibre of strong point
Dismiss, ensure that severing is accurate, severing mouth is neat (size about 460 × 460mm).
Assembling:By second half installation of cell enclosure, it is ensured that between installation rear catalyst corrugated plating and cell enclosure after gapless, use
Tightening of rivet is installed, and rivet erection sequence is solid and reliable using diagonal mounting means two-by-two, assembling.
Self-test:After being completed, outward appearance, diagonal, wave height, wavelength, progress are carried out to catalyst elements by assembling worker
Examine, meet to require, enter subsequent processing afterwards.
As shown in figure 5, a kind of corrugated denitrating catalyst assembly platform of the present invention includes assembling desktop 1, glass fibre ripple
Card storing unit 2, carriage 8, support feet 3 and level(l)ing device 4, wherein assembling desktop is using steel plate welding monoblock type
Frame structure.Glass fibre storing unit 2 is combined by sliding plate 6 and fixed shell 7, using stainless steel,
Being connected between sliding plate 6 and fixed shell 7 by carriage 8, fixed shell 7 is connected with assembling desktop 1 by screw 5,
Support feet 3 is connected through a screw thread with level(l)ing device 4.
As shown in Fig. 5 to Fig. 8, specific each modular construction relation is as follows:
Desktop 1 is assembled, is made using the stainless steel plate of surfacing, longtime running is steadily reliable, keeps the scope of operation horizontal,
It is unlikely to deform.Glass fibre corrugated plating storing unit 2 is fastened with assembling desktop 1 by nut, and assembling desktop 1 is logical with support feet 3
Cross and be welded to connect, the threaded connection that level(l)ing device 4 passes through support feet lower end.
Glass fibre storing unit 2:1. sliding plate 6:The cover plate made using 5mm stainless steel plates, upper surface are smooth flat
It is whole, slider roller is installed below by mode connects for screw.2. carriage 8:It is made up of stainless steel slot rails and plastic roller.③
Fixed shell 7:The housing made using 5mm stainless steel plates, surface is smooth, the perforate of housing lower end, passes through nut and assembling
Platform is fastenedly connected.
Level(l)ing device 4 uses monolithic construction, and upper end is cylindrical external thread, and lower end is tapered steel pin.
During the assembly platform actual use of the present invention:
As shown in Figure 7 and Figure 8, assembler is classified molded glass fibre corrugated plating, the upward ripple of crest
Card puts (about 100) on sliding plate 6, and the upward corrugated plating of trough (about 100) is placed in fixed shell 7, glass fibers
Dimension flat board is placed on assembling desktop, and four level(l)ing devices 4 of regulation are horizontal to desktop, promote sliding plate 6 to certain angle such as
Shown in Fig. 3, start assembling procedure.Guide rail is V-type track, and described roller is to be arranged in V-type track.
Operating personnel's left hand takes corrugated plating in glass fibre storing unit 2, sliding plate 6 take the upward corrugated plating of crest →
Assembly platform plate → glass fibre of making even deposits the corrugated plating → assembly platform for taking trough upward in placing box 7 and takes corrugated plating → slip
The corrugated plating that flat board 6 takes crest upward circulates successively, is adjusted while setting aside, and completes whole corrugated plate dst denitration catalyst
The assembling procedure of agent.
Specific step combination accompanying drawing explains as follows:
Step 1: the glass fibre raw material for meeting to require are put into former, ground by glass fibre former
Press, be cut into satisfactory glass fibre corrugated plating 9 and glass fibre flat board 15.
Step 2: the size of sampling observation glass fibre corrugated plating 9:The outward appearance of glass fibre corrugated plating 9 is checked, impulse- free robustness is selected, breaks
The glass fibre corrugated plating 9 of the injurous defect such as damage, overlapping, carries out dimension control, diagonal deviation tape measure, wave height, ripple
Length vernier caliper measurement, size meets after requiring, by the upward glass fibre of the upward glass fibre corrugated plating of crest and trough
Corrugated plating stores classifiedly, in case subsequent processing is assembled.
Step 3: the glass fibre corrugated plating classified is placed on glass fibre apparatus for placing by such as Fig. 6, glass fibers
Dimension flat board is placed on corrugated plate dst denitrating catalyst assembly platform, and regulation corrugated plate dst denitrating catalyst assembly platform is horizontal to be adjusted
Regulating device, assembly platform is adjusted to level, the second catalyst elements shell 14 is placed on assembly platform, it is upward by crest
The upward corrugated plating order of the upward corrugated plating of corrugated plating, flat board, trough, flat board, crest carries out glass fibre corrugated plating 9 and stacked.It is folded
Letting off journey ensures that every sheet glass fiber corrugated plating 9 is brought into close contact with the second catalyst elements shell 14, and formed coplanar flat.
Step 4: after the one end of glass fibre corrugated plating 9 for ensuring to stack by step 3 is brought into close contact with cell enclosure A faces 14,
The glass fibre that the other end has more is cut along cell enclosure outer, residual glass fiber is removed after the completion of cutting, uses smooth surface
Wooden unit glass fibre corrugated plating 9 is gently compacted;
Step 5: after the completion of cutting, cell enclosure B faces 11 are combined with cell enclosure A faces 14, rivet is fixedly connected, and is ensured single
Connection is consolidated between first shell B faces 11 and cell enclosure A faces 14.
Step 6: after the completion of assembling, it is short to check corrugated denitrating catalyst unit whether there is deformation, flat board short slab, corrugated plating
Plate, bending, loosening, it is overlapping, damaged the defects of, reprocessed or re-assemblied if any the order of severity of disadvantages described above, it is ensured that ripple
Line plate-type denitration catalyst assembles quality.
Embodiment 1:
A kind of corrugated denitrating catalyst cell assembly method, comprises the following steps:
1. choosing the glass fibre corrugated plating 9 to conform to quality requirements, arranged:By the wide glass fibre reel dresses of 550mm
Enter glass fibre former and carry out glass fibre shaping, be molded one group of 500mm × 550mm corrugated plating and 461mm × 550mm is put down
Plate picks out impulse- free robustness, undeformed glass fibre corrugated plating 9 as assembling raw material, according to corrugated plating crest upwards, ripple
The upward sorting placement of card trough.
2. come into operation after jagged glass core fiber plate is handled with the smooth iron wire in surface.
3. delivering to corrugated plate dst denitrating catalyst assembly platform, the upward glass fibre corrugated plating of crest (about 100) is put
On catalyst assembly platform sliding plate (6), the upward glass fibre corrugated plating of trough (about 100) is placed on fixed shell 7
Interior, flat board (about 160) is placed on assembling desktop.
4. the glass fibre corrugated plating for first taking a crest upward from assembly or fitting table sliding plate (6) is put into cell enclosure B faces
In 11, requirement is placed by glass fibre corrugated plating, corrugated plating is brought into close contact with the inner surface of cell enclosure B faces 11 and ensures that corrugated plating is put down
It is whole, then take a glass fibre flat board 15 to be placed on glass fibre corrugated plating 9 on assembly platform, being placed by glass fibre flat board will
Ask, one jiao of flat board is brought into close contact with 11 1 jiaos of the first catalyst elements shell and surfacing, then again from assembly platform glass fibers
The upward glass fibre corrugated plating 9 of a trough is taken in dimension placing box, requirement, corrugated plating one are placed by glass fibre corrugated plating 9
11 1 jiaos of angle and the first catalyst elements shell is brought into close contact and ensures that corrugated plating is smooth, stacks glass fibre corrugated plating 9 about 50 altogether
Layer.
5. ensureing one jiao withstands in the first catalyst elements shell 11 one jiao, the unnecessary glass fibre of strong point is cut out with paper knife
Fall, ensure that severing is accurate, severing mouth is neat (size about 461 × 592mm).
6. after the completion of cutting, by catalyst elements shell 464 × 464 × 592mm B faces 11 and cell enclosure 464 × 464 ×
592mm A faces 14 are combined, and rivet is fixedly connected, and make to consolidate between the first catalyst elements shell 11 and the second catalyst elements shell 14
Connection.
7. after being completed, it is less than 3mm using tape measure catalyst elements diagonal deviation by assembler, uses trip
Mark kind of calliper wave height, wavelength offset are less than 2mm and meet to enter subsequent processing after requiring, the overproof module units of measurement result returns
Enter subsequent processing after repairing.
Embodiment 2:
A kind of corrugated denitrating catalyst cell assembly method, comprises the following steps:
1. choosing the glass fibre corrugated plating 9 to conform to quality requirements, arranged:By the wide glass fibre reel dresses of 550mm
Enter glass fibre former and carry out glass fibre shaping, be molded one group of 500mm × 550mm corrugated plating and 461mm × 550mm is put down
Plate picks out impulse- free robustness, undeformed glass fibre corrugated plating 9, according to corrugated plating corrugated plating crest as assembling raw material
Upwards, the upward sorting placement of corrugated plating trough.
2. come into operation after jagged glass core fiber plate is handled with the smooth iron wire in surface.
3. delivering on corrugated denitrating catalyst assembly platform, the upward glass fibre corrugated plating of crest (about 100) is put
On catalyst assembly platform sliding plate 6, the upward glass fibre corrugated plating of trough (about 100) is placed in fixed shell 7,
Flat board (about 160) is placed on assembling desktop.
4. the glass fibre corrugated plating for first taking a crest upward from assembly or fitting table sliding plate 6 is put into the shell of test cell 16
It is interior, requirement is placed by glass fibre corrugated plating, glass fibre corrugated plating 9 is brought into close contact and ensured with one jiao in the shell of test cell 16
Glass fibre corrugated plating 9 is smooth, takes a glass fibre flat board 15 to be placed on glass on corrugated denitrating catalyst assembly platform
On fiber corrugated plating 9, requirement is placed by glass fibre flat board, one jiao of flat board is brought into close contact with one jiao in the shell of test cell 16 and table
Face is smooth, then takes the upward glass fibre corrugated plating 9 of a trough out of glass fibre corrugated plating apparatus for placing 2 casees again, presses
Glass fibre corrugated plating 9, which is placed, to be required, 9 one jiaos of glass fibre corrugated plating is brought into close contact and ensured with one jiao in the shell of test cell 16
Corrugated plating is smooth, stacks about 14 layers of glass fibre corrugated plating altogether.
5. ensureing one jiao withstands in the shell of test cell 16 one jiao, the unnecessary glass fibre of strong point is dismissed with paper knife, protected
It is accurate to demonstrate,prove severing, severing mouth is neat (size about 150 × 555mm).
6. after the completion of cutting, by test cell shell 150 × 150 × 555mm B faces 11 and test cell shell 150 × 150
× 555mm A faces 14 are combined, and rivet is fixedly connected, and make the company of consolidating between test cell shell B faces 11 and test cell shell A faces 14
Connect, then (3) wins excessively of the test cell installed are fitted into 153 × 461 × 555mm test block shells.
7. stacking glass fibre corrugated plating 9 in catalyst elements shell 464 × 464 × 592mm B faces 11, glass fibers are stacked
Dimension corrugated plating 9 (is put into test block, it is ensured that test block is brought into close contact with corrugated plating and nothing when stacking about 16 layers with step 4) corrugated plating
Tilt, glass fibre corrugated plating 9 is stacked in test block upper surface and (stacks about 16 layers with step 4) corrugated plating, installation unit shell A faces
Tightening of rivet is installed between 14, cell enclosure A face 14 and B faces 11.
8. after being completed, it is less than 3mm using tape measure catalyst elements diagonal deviation by assembler, uses trip
Mark kind of calliper wave height, wavelength offset are less than 2mm and meet to enter subsequent processing after requiring, the overproof module units of measurement result returns
Enter subsequent processing after repairing.
Claims (9)
- A kind of 1. corrugated denitrating catalyst unit assembly platform, it is characterised in that including:Assemble desktop (1) and at least one set Glass fibre corrugated plating storing unit (2);Described assembling desktop (1) is supported on the ground by support feet (3);Described glass Glass fiber corrugated plating storing unit (2) includes fixed shell (7) and can be relatively fixed the mobile sliding plate (6) of housing (7), Fixed shell (7) is arranged on the described side end of assembling desktop (1) one, and described sliding plate (6) is set by carriage (8) Put in fixed shell (7);Two kinds of different glass fibre corrugated platings are individually positioned in fixed shell (7) and sliding plate (6) on, glass fibre flat board is placed on assembling desktop (1);Described carriage (8) includes guide rail and the rolling being mutually matched Wheel, described guide rail are separately fixed on the inside of fixed shell (7) by nut, and described roller is arranged on sliding plate (6) two The bottom of side;Described support feet (3) lower end is provided with level(l)ing device (4).
- A kind of 2. corrugated denitrating catalyst unit assembly platform according to claim 1, it is characterised in that described branch Spike (3) is made of angle steel, and its lower end opens up internal thread;Described level(l)ing device (4) is made of stainless steel, horizontal Adjusting means (4) lower end is solid taper support block, and upper end is external screw thread column, the external screw thread column of level(l)ing device (4) It is threadedly coupled with support feet (3).
- A kind of 3. corrugated denitrating catalyst unit assembly platform according to claim 1, it is characterised in that described glass Glass fiber corrugated plating storing unit (2) is two groups, and two groups of glass fibre corrugated plating storing units (2) are separately fixed at assembling desktop (1) on diagonal.
- A kind of 4. corrugated denitrating catalyst unit assembly platform according to claim 1, it is characterised in that described glass Glass fiber corrugated plating storing unit (2) is four groups, and four groups of glass fibre corrugated plating storing units (2) are separately fixed at assembling desktop (1) on four angles.
- A kind of 5. assemble method of corrugated denitrating catalyst unit assembly platform, it is characterised in that:Corrugated denitrating catalyst Unit (12) includes mutually fastening and fixed the first catalyst elements shell (11) and the second catalyst elements shell (14), and first urges Glass fibre corrugated plating (9) is arranged at intervals with agent cell enclosure (11) and the second catalyst elements shell (14) and glass fibre is put down Plate (15);Its assemble method includes arranging, stacking, cutting, assembling and self-test step, specific assemble method are as follows:Arrange:The glass fibre corrugated plating (9) of forming carries out taxonomic revision, picks out impulse- free robustness, undeformed glass fibre Corrugated plating (9) neatly stacks, and according to cut end waveform be divided into crest upwards and upward two kinds of trough, deliver to claim 1 Described corrugated denitrating catalyst unit assembly platform, the upward glass fibre corrugated plating of crest are placed on described sliding plate (6) on, the upward glass fibre corrugated plating of trough is placed in described fixed shell (7), and glass fibre flat board (15) is placed on group Fill on desktop (1);Stack:Adjustment sliding plate (6) is to the position for glass fibre corrugated plating of being easy to take, by the second catalyst of a L-type Cell enclosure (14) is placed on assembling desktop, and regulation assembly platform ensures to assemble desktop (1) and the second catalyst elements shell (14) Level;The glass fibre corrugated plating for first taking a crest upward from sliding plate (6) is put into the second catalyst elements shell (14) in, then a glass fibre flat board (15) is taken to be placed on the upward glass fibre corrugated plating of crest from assembling desktop (1), Then the glass fibre corrugated plating for taking a trough upward out of fixed shell (7) again is placed on described glass fibre flat board (15);By order assembled above, circulation stacks the height to height to the second catalyst elements shell (14);Cut:After the completion of stacking, ensure one side and the second catalyst of glass fibre corrugated plating (9) and glass fibre flat board (15) Cell enclosure (14) right-angle side fitting and it is smooth, the glass fibre corrugated plating at second catalyst elements shell (14) both ends will be had more (9) and glass fibre flat board (15) is dismissed;Assembling:First catalyst elements shell (11) is spliced, fastened with rivet (13);Self-test:After being completed, outward appearance, diagonal, wave height, wavelength are carried out to catalyst elements and tested, is completed after qualified Assemble method.
- 6. a kind of assemble method of corrugated denitrating catalyst unit assembly platform according to claim 5, its feature exist In, multiple test cell modules (16) being arranged side by side are additionally provided among described corrugated denitrating catalyst unit (12), The structure of described test cell module is identical with corrugated denitrating catalyst cellular construction, corrugated denitrating catalyst unit Assemble method is as follows:First independent assembling test unit module (16), then stacks glass fibre corrugated plating in the second catalyst elements shell (14) (9) when and glass fibre flat board (15), height reaches centre position, and the multiple test cell modules assembled are drained into (16) layer of glass corrugated plating (9), then in test cell module is stacked, repeats glass fibre corrugated plating (9) and glass Fiber flat board (15) stacks order up to highly highly consistent with the second catalyst elements shell (14), by the first catalyst list First shell (11) assembling, is completed.
- 7. a kind of assemble method of corrugated denitrating catalyst unit assembly platform according to claim 6, its feature exist In the quantity of described test cell module (16) is three.
- 8. a kind of assemble method of corrugated denitrating catalyst unit assembly platform according to claim 5, its feature exist In in described cutting step, dismissing after completing the glass fibre corrugated plating (9) and glass fibre flat board (15) that have more, use table Glass fibre corrugated plating (9) is compacted by the smooth wooden unit in face.
- 9. a kind of assemble method of corrugated denitrating catalyst unit assembly platform according to claim 5, its feature exist In the specific requirement of described self-test step is:Corrugated denitrating catalyst unit (12) diagonal deviation is less than 3mm, glass Wave height, the wavelength offset of fiber corrugated plating (9) are less than 2mm;Otherwise, it is unqualified, reprocessed.
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CN109746052B (en) * | 2019-03-16 | 2021-10-29 | 北京华电光大环境股份有限公司 | SCR (Selective catalytic reduction) high-specific-surface-area plate-type catalyst and profiling device thereof |
CN114653407B (en) * | 2022-02-28 | 2024-04-26 | 壹科帆(浙江)科技有限公司 | Pillow-shaped corrugated plate type hollow self-heating ultralow-temperature denitration catalyst |
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