CN105595418B - Spice line perfuming and forming system for KDF2 forming machine set - Google Patents
Spice line perfuming and forming system for KDF2 forming machine set Download PDFInfo
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- CN105595418B CN105595418B CN201610145450.9A CN201610145450A CN105595418B CN 105595418 B CN105595418 B CN 105595418B CN 201610145450 A CN201610145450 A CN 201610145450A CN 105595418 B CN105595418 B CN 105595418B
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0204—Preliminary operations before the filter rod forming process, e.g. crimping, blooming
- A24D3/0212—Applying additives to filter materials
- A24D3/022—Applying additives to filter materials with liquid additives, e.g. application of plasticisers
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Abstract
The invention discloses a perfume line perfuming and forming system for a KDF2 forming unit, which comprises a perfume applying device, a cotton line roller, a spring buffer device, a cotton line guiding device, a castor oil device, an automatic feeding device, a broken line detection device and a perfume recovery device, wherein the perfume applying device is connected with the cotton line roller; the perfume line perfuming and forming system for the KDF2 forming unit is simple in structure, adopts a modular design, and is convenient to install and maintain; the invention also utilizes the cotton thread guiding device to change the running direction and speed of the cotton thread for many times, and utilizes the spring buffer device to balance the tension of the cotton thread, thereby ensuring the stable tension of the cotton thread in the perfuming and forming process and ensuring the production stability of the perfume thread; meanwhile, the perfume line perfuming and forming system for the KDF2 forming unit is additionally provided with a castor oil mechanism, so that redundant perfume on cotton lines can be removed, the cotton lines are uniformly fed, and the control is easy.
Description
Technical Field
The invention relates to the field of development and production of cigarette filters with fragrance in a cigarette factory, in particular to a spice line perfuming and forming system for a KDF2 forming machine set.
Background
Along with the change of cigarette market demands, the taste and variety of cigarettes are continuously increased, and higher requirements are also put forward for the production of cigarette filter sticks; the existing filter stick forming equipment is a KDF2 forming machine set, when the forming machine works at the speed of 300m/min, the tension fluctuation of cotton threads in the process of high-speed loop withdrawing of the cotton threads is quite large, and when the tension of the cotton threads is small, the cotton threads are bent in a filter stick, so that the length of the cotton threads contained in the filter stick is larger than that of the filter stick; and when the tension of the cotton thread is too large, the cotton thread is broken, and even the filter strip shakes and can not enter the cutter head, so that the phenomenon of strip running and stopping is caused.
Disclosure of Invention
The invention aims to provide a spice line perfuming and forming system for a KDF2 forming unit, which can change the running direction and speed of a spice line several times by using a plurality of guide wheels, balance the tension of a cotton line by using a spring buffer device, ensure the stable tension of the cotton line in the perfuming and forming process and further ensure the production stability of the spice line.
In order to achieve the purpose, the invention adopts the following technical scheme:
a perfume line perfuming and forming system for a KDF2 forming machine set comprises a perfume applying device, a cotton line roller, a spring buffer device and a cotton line guide device; the spice applying device comprises a spice prestoring barrel, a spice applying barrel, a feeding pipe, a one-way valve and a water pump, wherein the spice applying barrel is arranged above the spice prestoring barrel, and is provided with a wire inlet hole and a wire outlet hole; the spring buffer device comprises a spring tube, a spring and an iron core, wherein the first end of the spring tube is closed, the first end of the spring tube is fixedly connected to the inner wall of the spice applying barrel, the second end of the spring tube is provided with an iron core hole matched with the diameter of the iron core, the spring matched with the spring tube is arranged in the spring tube, the first end of the iron core is provided with a limiting clamp, and the second end of the iron core penetrates through the spring and extends out of the spring tube through the iron core hole; the cotton thread guiding device comprises a thread-combining wheel, an orientation rod, a buffer wheel and a guide wheel, wherein the thread-combining wheel is arranged above the thread roller through a thread-combining wheel mounting frame, the fixed end of the thread-combining wheel mounting frame is fixedly connected with the outer wall of the spice applying barrel, the orientation rod is arranged inside the spice applying barrel, the buffer wheel is rotatably connected with the second end of the iron core, the guide wheel is arranged above the buffer wheel, and the cotton thread sequentially bypasses the thread-combining wheel, the orientation rod, the buffer wheel and the guide wheel and then is connected with a high-pressure nozzle of an original KDF2 forming machine set through a thread outlet on the spice applying barrel.
The oil grate device is characterized by further comprising an oil grate device, the oil grate device adopts a cam mechanism, the cam mechanism comprises an eccentric wheel, an ejector rod cavity, a driven wheel and a stepping motor, a shaft hole is formed in the eccentric wheel, the eccentric wheel is fixedly connected with the output end of the stepping motor through the shaft hole, the lower end of the ejector rod is matched with the eccentric wheel, the upper end of the ejector rod penetrates through the ejector rod cavity, the upper end of the ejector rod is rotatably connected with the driven wheel, and when the driven wheel moves upwards to the maximum position, the driven wheel is in contact with the guide wheel.
Still include automatic feeding device, automatic feeding device includes microprocessor and level sensor, and level sensor sets up in spices application bucket, and microprocessor's input is connected to level sensor's output, and microprocessor's output is connected the on-off control end of water pump.
The device also comprises a broken line detection device, wherein the broken line detection device adopts a broken line sensor, and the output end of the broken line sensor is connected with the input end of the microprocessor.
The perfume recycling device comprises a backflow pipe and a backflow groove, the backflow groove is arranged below a high-pressure nozzle of the original KDF2 forming unit, and the backflow groove is communicated with the perfume applying barrel through the backflow pipe.
The wire-combining wheel, the buffer wheel and the guide wheel are all made of stainless steel materials, a bearing is embedded in the center of the wire-combining wheel, and a concave guide groove is formed in the outer cylindrical surface along the circumferential direction.
The wire combining wheel comprises a first wire combining wheel and a second wire combining wheel, the first wire combining wheel and the second wire combining wheel are arranged on the same horizontal line, and the second wire combining wheel is close to the fixed end of the wire combining wheel mounting frame.
The orientation rod is columnar, and the middle part of the orientation rod is provided with a guide groove along the circumferential direction.
The lateral wall of the spice prestoring barrel is provided with a transparent liquid level window.
The beneficial effect of this practical information:
the perfume line perfuming and forming system for the KDF2 forming unit is simple in structure, adopts a modular design, and is convenient to install and maintain; the invention also utilizes the cotton thread guiding device to change the running direction and speed of the cotton thread for many times, and utilizes the spring buffer device to balance the tension of the cotton thread, thereby ensuring the stable tension of the cotton thread in the perfuming and forming process and ensuring the production stability of the perfume thread; meanwhile, the perfume line perfuming and forming system for the KDF2 forming unit is additionally provided with a castor oil mechanism, so that redundant perfume on cotton lines can be removed, the cotton lines are uniformly fed, and the control is easy.
Drawings
Fig. 1 is a schematic structural diagram of a perfuming and molding system of a perfume line for a KDF2 molding unit.
Detailed Description
As shown in fig. 1: the invention relates to a perfume line perfuming and forming system for a KDF2 forming unit, which comprises a perfume applying device, a cotton line roller, a spring buffer device and a cotton line guide device, wherein the perfume applying device is arranged on the cotton line roller; the spice applying device comprises a spice prestoring barrel 1, a spice applying barrel 2, a feeding pipe 5, a one-way valve 3 and a water pump 4, wherein a transparent liquid level window is arranged on the side wall of the spice prestoring barrel 1 so as to facilitate a worker to check whether the spice stock in the spice prestoring barrel 1 is sufficient at any time; the spice applying barrel 2 is arranged on the isolation frame, a wire inlet hole and a wire outlet hole are formed in the spice applying barrel 2, the wire inlet hole is formed in the lower portion of the side wall of the spice applying barrel 2, the wire outlet hole is formed in the top end of the spice applying barrel 2, the spice prestoring barrel 1 and the spice applying barrel 2 are communicated through a feeding pipe 5, the water inlet end of the feeding pipe 5 is communicated with the bottom of the spice prestoring barrel 1, the water outlet end of the feeding pipe 5 is communicated with the spice applying barrel 2, a one-way valve 3 and a water pump 4 are further arranged on the feeding pipe 5, the one-way valve 3 is used for controlling the connection and disconnection of the feeding pipe 5, and the water pump 4 is used for pumping spice in the spice prestoring barrel 1 into the spice applying barrel 2; the cotton thread rollers comprise a first thread roller 6 and a second thread roller 7, and the first thread roller 6 and the second thread roller 7 are used for leading out two cotton threads 8 forming the perfume threads; the spring buffer device comprises a spring tube 19, a spring 18 and an iron core 17, wherein the first end of the spring tube 19 is closed, the first end of the spring tube 19 is fixedly connected to the inner wall of the spice applying barrel 2, the second end of the spring tube 19 is provided with an iron core hole matched with the diameter of the iron core 17, the spring 18 matched with the spring tube 19 is arranged in the spring tube 19, the first end of the iron core 17 is provided with a limiting clamp, and the second end of the iron core 17 penetrates through the spring 18 and extends out of the spring tube 19 through the iron core hole; the cotton thread guiding device comprises a thread-doubling wheel, a directional rod 13, a buffer wheel 15 and a guide wheel 16; the said thread-combining wheel is set up above the cotton thread roller through the thread-combining wheel mounting bracket 12, the thread-combining wheel mounting bracket 12 is fixedly connected with outer wall of the spice applying barrel 2, the preferred scheme is that the thread-combining wheel includes the first thread-combining wheel 10 and second thread-combining wheel 11 and the second thread-combining wheel 11 is close to the fixed end of the thread-combining wheel mounting bracket 12, the first thread-combining wheel 10 and second thread-combining wheel 11 are set up on the same horizontal line, the first thread-combining wheel 10 is used for leading two cotton threads 8 that the first thread roller 6 and second thread roller 7 draw out to the thread-combining, the second thread-combining wheel 11 is used for thread-combining two cotton threads 8 again, the first thread-combining wheel 10 and second thread-combining wheel 11 can not only buffer the pulling force that the cotton thread 8 receives, can also prevent the cotton thread 8 from breaking because of turning sharply; the directional rod 13 is arranged inside the spice applying barrel 2, the directional rod 13 is columnar, and the middle part of the directional rod 13 is provided with a guide groove along the circumferential direction so as to ensure that the cotton thread 8 can smoothly bypass the directional rod 13; the buffer wheel 15 is fixedly connected with the second end of the iron core 17, and the guide wheel 16 is arranged above the buffer wheel 15; the wire-doubling wheel, the buffer wheel 15 and the guide wheel 16 are all made of stainless steel materials, bearings are inlaid in the centers of the wire-doubling wheel, the buffer wheel 15 and the guide wheel 16, concave guide grooves are formed in the outer cylindrical surface along the circumferential direction, the friction force between the cotton thread 8 and the cotton thread guide device can be effectively reduced by using the bearings, the cotton thread 8 is prevented from being broken due to excessive friction, and meanwhile, the cotton thread 8 can be stably conveyed on the cotton thread guide device and cannot fall off randomly due to the arrangement of the concave guide grooves; the cotton thread 8 sequentially bypasses the wire-doubling wheel, the directional rod 13, the buffer wheel 15 and the guide wheel 16 and then enters a high-pressure nozzle 26 of an original KDF2 forming machine set through a wire outlet hole; the preferred scheme is as follows: the cotton thread guiding device also comprises a reversing wheel 14, and the reversing wheel 14 is arranged between the directional rod 13 and the buffer wheel 15 and is arranged on the same side of the directional rod 13 and the buffer wheel 15;
the spice line perfuming and forming system for the KDF2 forming unit further comprises an oil refining device, wherein the oil refining device adopts a cam mechanism, the cam mechanism is fixed in the spice applying barrel 2 through a cam mechanism fixing device, and the cam mechanism comprises an eccentric wheel 20, a mandril 22, a mandril cavity 21, a driven wheel 23 and a stepping motor; wherein, the eccentric wheel 20 is provided with a shaft hole, and the eccentric wheel 20 is fixedly connected with the output end of the stepping motor through the shaft hole; the lower end of the ejector rod 22 is matched with the eccentric wheel 20, in order to ensure that the ejector rod 22 can be stably matched with the eccentric wheel 20, the lower end of the ejector rod 22 is provided with a groove, and the cylindrical surface of the eccentric wheel 20 is provided with an annular bulge matched with the groove; the upper end of the jack 22 passes through the jack chamber 21 and the upper end of the jack 22 is connected with a driven pulley 23, and when the driven pulley 23 moves upward to the maximum position, the driven pulley 23 contacts with the guide pulley 16.
The perfume line perfuming and forming system for the KDF2 forming unit further comprises an automatic feeding device, wherein the automatic feeding device comprises a microprocessor and a liquid level sensor 27, the liquid level sensor 27 is arranged in the perfume applying barrel 2, the output end of the liquid level sensor 27 is connected with the input end of the microprocessor, the output end of the microprocessor is connected with a switch control end of a water pump 4, when the perfume stock of the perfume applying barrel 2 is insufficient, the microprocessor receives a perfume stock shortage signal sent by the liquid level sensor 27 and turns on the water pump 4, and the water pump 4 pumps the perfume in the perfume prestoring barrel 1 into the perfume applying barrel 2 for use (the liquid level in the container is controlled by the microprocessor and the liquid level sensor, which belongs to the existing mature technology in the field, and is not described herein again);
the perfume line perfuming and forming system for the KDF2 forming unit further comprises a line breakage detection device, wherein the line breakage detection device adopts a line breakage sensor 9, the output end of the line breakage sensor 9 is connected with the input end of the microprocessor, and the line breakage sensor 9 is used for detecting whether a cotton line 8 led out from the cotton line roller is broken or not;
the spice line perfuming and forming system for the KDF2 forming machine set further comprises a spice recovery device, the spice recovery device comprises a return pipe 24 and a return tank 25, the return tank 25 is arranged below a high-pressure nozzle 26 of the original KDF2 forming machine set, the return tank 25 is communicated with the upper end of the spice applying barrel 2 through the return pipe 24, a discharge hole of the return pipe 24 is formed above the spice applying barrel 2, the fact that redundant spice on a cotton line 8 can fall back to the spice applying barrel 2 through the return tank 25 and the return pipe 24 is guaranteed, and waste of the redundant spice on the cotton line 8 or pollution of the high-pressure nozzle 26 are prevented;
when the perfume wire perfuming and forming system for the KDF2 forming unit is used, firstly, the cotton wires 8 of the first wire roller 6 and the second wire roller 7 are pulled out, the two cotton wires 8 enter the perfume applying barrel 2 through the wire inlet hole of the perfume applying barrel 2, are guided by the first wire-merging wheel 10 and the second wire-merging wheel 11 and are merged and then wind to the orientation rod 13, and because the orientation rod 13 is arranged in the perfume applying barrel 2 and the middle part of the orientation rod 13 is provided with a guide groove along the circumferential direction, the cotton wires 8 can easily wind the orientation rod 13 and are fully soaked in perfume; then the cotton thread 8 bypasses the reversing wheel 14, and because a certain distance exists between the orientation rod 13 and the reversing wheel 14, when the cotton thread 8 bypasses the orientation rod 13 and bypasses the reversing wheel 14, redundant perfume on the cotton thread 8 can be separated from the cotton thread 8 under the action of the surface tension of the cotton thread 8, so that the perfume on the cotton thread 8 is ensured to be uniformly soaked; then the cotton thread 8 winds to the buffer wheel 15, when the processing speed of the cotton thread 8 is high, the pulling force borne by the cotton thread 8 is also high, at the moment, the buffer wheel 15 is connected with the second end of the iron core 17, so that the buffer wheel 15 and the iron core 17 can move away from the spring tube 19 along with the pulling force of the cotton thread 8, the pulling force borne by the cotton thread 8 is buffered, and the cotton thread 8 is protected from being damaged; finally, the cotton thread 8 is guided by the guide wheel 16, led out of the spice applying barrel 2 from the outlet of the spice applying barrel 2 and enters a high-pressure nozzle 26 of an original KDF2 forming machine set for further processing; in the process that the cotton thread 8 bypasses the guide wheel 16, the stepping motor is started, the output shaft of the stepping motor drives the eccentric wheel 20 to rotate, the rotating motion of the eccentric wheel 20 is converted into the linear motion of the ejector rod 22, and then the driven wheel 23 is driven to do the vertical linear motion, because the driven wheel 23 is arranged below the guide wheel 16 and a gap exists between the driven wheel 23 and the guide wheel 16, when the driven wheel 23 moves upwards, the gap between the driven wheel 23 and the guide wheel 16 is reduced, so that the redundant spice on the cotton thread 8 is separated from the cotton thread 8, and the cotton thread 8 led out from the guide wheel 16 through the outlet hole is the formed spice thread.
The perfume line perfuming and forming system for the KDF2 forming unit is simple in structure, adopts a modular design, and is convenient to install and maintain; the invention also utilizes the cotton thread guiding device to change the running direction and speed of the cotton thread 8 for many times, and utilizes the spring buffer device to balance the tension of the cotton thread 8, thereby ensuring the stable tension of the cotton thread 8 in the perfuming and forming process and ensuring the production stability of the perfume thread; meanwhile, the perfume line perfuming and forming system for the KDF2 forming unit is additionally provided with a castor oil mechanism, so that redundant perfume on the cotton line 8 can be removed, the feeding of the cotton line 8 is uniform and easy to control.
Claims (9)
1. A perfume line perfuming and molding system for a KDF2 molding machine set is characterized in that: comprises a spice applying device, a cotton thread roller, a spring buffer device and a cotton thread guiding device; the spice applying device comprises a spice prestoring barrel, a spice applying barrel, a feeding pipe, a one-way valve and a water pump, wherein the spice applying barrel is arranged above the spice prestoring barrel, and is provided with a wire inlet hole and a wire outlet hole; the spring buffer device comprises a spring tube, a spring and an iron core, wherein the first end of the spring tube is closed, the first end of the spring tube is fixedly connected to the inner wall of the spice applying barrel, the second end of the spring tube is provided with an iron core hole matched with the diameter of the iron core, the spring matched with the spring tube is arranged in the spring tube, the first end of the iron core is provided with a limiting clamp, and the second end of the iron core penetrates through the spring and extends out of the spring tube through the iron core hole; the cotton thread guiding device comprises a thread-combining wheel, an orientation rod, a buffer wheel and a guide wheel, wherein the thread-combining wheel is arranged above the thread roller through a thread-combining wheel mounting frame, the fixed end of the thread-combining wheel mounting frame is fixedly connected with the outer wall of the spice applying barrel, the orientation rod is arranged inside the spice applying barrel, the buffer wheel is rotatably connected with the second end of the iron core, the guide wheel is arranged above the buffer wheel, and the cotton thread sequentially bypasses the thread-combining wheel, the orientation rod, the buffer wheel and the guide wheel and then is connected with a high-pressure nozzle of an original KDF2 forming machine set through a thread outlet on the spice applying barrel.
2. The perfuming line forming system for KDF2 forming machine set according to claim 1, wherein: the oil grate device is characterized by further comprising an oil grate device, the oil grate device adopts a cam mechanism, the cam mechanism comprises an eccentric wheel, an ejector rod cavity, a driven wheel and a stepping motor, a shaft hole is formed in the eccentric wheel, the eccentric wheel is fixedly connected with the output end of the stepping motor through the shaft hole, the lower end of the ejector rod is matched with the eccentric wheel, the upper end of the ejector rod penetrates through the ejector rod cavity, the upper end of the ejector rod is rotatably connected with the driven wheel, and when the driven wheel moves upwards to the maximum position, the driven wheel is in contact with the guide wheel.
3. The perfuming line forming system for KDF2 forming machine set according to claim 2, wherein: still include automatic feeding device, automatic feeding device includes microprocessor and level sensor, and level sensor sets up in spices application bucket, and microprocessor's input is connected to level sensor's output, and microprocessor's output is connected the on-off control end of water pump.
4. The perfuming line forming system for KDF2 forming machine set according to claim 3, wherein: the device also comprises a broken line detection device, wherein the broken line detection device adopts a broken line sensor, and the output end of the broken line sensor is connected with the input end of the microprocessor.
5. The perfuming line forming system for KDF2 forming machine set according to claim 4, wherein: the perfume recycling device comprises a backflow pipe and a backflow groove, the backflow groove is arranged below a high-pressure nozzle of the original KDF2 forming unit, and the backflow groove is communicated with the perfume applying barrel through the backflow pipe.
6. The perfuming forming system of a perfume line for KDF2 forming machine set according to any one of claims 1 to 5, wherein: the wire-combining wheel, the buffer wheel and the guide wheel are all made of stainless steel materials, a bearing is embedded in the center of the wire-combining wheel, and a concave guide groove is formed in the outer cylindrical surface along the circumferential direction.
7. The perfuming forming system of a perfume line for KDF2 forming machine set according to any one of claims 1 to 5, wherein: the wire combining wheel comprises a first wire combining wheel and a second wire combining wheel, the first wire combining wheel and the second wire combining wheel are arranged on the same horizontal line, and the second wire combining wheel is close to the fixed end of the wire combining wheel mounting frame.
8. The perfuming forming system of a perfume line for KDF2 forming machine set according to any one of claims 1 to 5, wherein: the orientation rod is columnar, and the middle part of the orientation rod is provided with a guide groove along the circumferential direction.
9. The perfuming forming system of a perfume line for KDF2 forming machine set according to any one of claims 1 to 5, wherein: the lateral wall of the spice prestoring barrel is provided with a transparent liquid level window.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610145450.9A CN105595418B (en) | 2016-03-15 | 2016-03-15 | Spice line perfuming and forming system for KDF2 forming machine set |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610145450.9A CN105595418B (en) | 2016-03-15 | 2016-03-15 | Spice line perfuming and forming system for KDF2 forming machine set |
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| CN105595418A CN105595418A (en) | 2016-05-25 |
| CN105595418B true CN105595418B (en) | 2022-03-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610145450.9A Active CN105595418B (en) | 2016-03-15 | 2016-03-15 | Spice line perfuming and forming system for KDF2 forming machine set |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110063516A (en) * | 2019-05-20 | 2019-07-30 | 焦作市卷烟材料有限公司 | Filter-tip perfuming device and cigarette manufacturing machinery |
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| CN102657379B (en) * | 2012-05-14 | 2014-06-11 | 上海烟草集团有限责任公司 | Forming method and device of filter sticks of cigarettes |
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| US3220083A (en) * | 1960-06-17 | 1965-11-30 | Eastman Kodak Co | Apparatus for the manufacture of uniformly crimped filter tow |
| GB1132984A (en) * | 1965-04-01 | 1968-11-06 | Courtaulds Ltd | Process and apparatus for opening tow |
| WO2000051451A1 (en) * | 1999-03-02 | 2000-09-08 | Phillip Morris Products Inc. | Method and apparatus for producing particle bearing filter rod |
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| CN103222681A (en) * | 2012-01-30 | 2013-07-31 | 豪尼机械制造股份公司 | Device and method for processing a wrapping material |
| CN204426669U (en) * | 2014-12-03 | 2015-07-01 | 河南中烟工业有限责任公司 | Spices line filter stick imports formation system |
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