Thermoforming automatic food processing apptss and processing method
Technical field
The present invention relates to food processing apparatus, more particularly to a kind of thermoforming automatic food processing apptss and processing method.
Background technology
At present, biscuit or pastry food processing unit (plant) of the prior art is usually large-scale pipeline system pattern, and
For, in the food that processing is now done, generally food materials slurry being injected into common retail shop in mould by operating personnel, then
Guan Bi mould and mould is put into firing equipment is heated, and finally, mould is taken out from firing equipment and opens mould
Tool can be to obtain the cake of given shape.From the foregoing, it will be observed that cake of the prior art fills material, folding in process
Mould etc. will be operated and completed by manual operation, and the labor intensity of operating personnel is larger and processing efficiency is relatively low.How to set
It is skill to be solved by this invention that a kind of simple in construction, food processing apparatus that manufacturing cost is low, which is counted, to realize automatic processed food
Art problem.
The content of the invention
The technical problems to be solved by the invention are:A kind of thermoforming automatic food processing apptss and processing method are provided,
Realize the manufacturing cost for reducing thermoforming automatic food processing apptss and realize automatic processed food, it is strong to reduce the work of worker
Degree.
Technical scheme provided by the invention is that a kind of thermoforming automatic food processing apptss, including mounting bracket, semiconductor add
Thermal modules, motor drive component, multiple moulds and Automatic-feeding equipment;Interior guide ring and outer guiding are provided with the mounting bracket
Ring, forms rectangle guide groove between the interior guide ring and the outer guide ring, offer the in the rectangle guide groove successively
One hollow out chute, the second hollow out chute, the 3rd hollow out chute and the 4th hollow out chute, the motor drive component include rectangular
The first electric pushrod, the second electric pushrod, the 3rd electric pushrod and the 4th electric pushrod of arrangement, first electric pushrod,
Push pedal is respectively arranged with the piston rod of second electric pushrod, the 3rd electric pushrod and the 4th electric pushrod,
First electric pushrod, the second electric pushrod, the 3rd electric pushrod and the 4th electric pushrod correspond to respectively is located at described first
Hollow out chute, the second hollow out chute, the lower section of the 3rd hollow out chute and the 4th hollow out chute, the first hollow out chute, second
The push pedal corresponding to being provided with is slided in hollow out chute, the 3rd hollow out chute and the 4th hollow out chute;The semiconductor heating
Module includes outer cover, heat shield and semiconductor chilling plate, and the heat shield, which is fixed on the mounting bracket, forms U-shaped passage, institute
Stating U-shaped passage has inlet and outlet, and the second hollow out chute, the 3rd hollow out chute and the 4th hollow out chute are located at the U
In type passage, the first hollow out chute is located at the outside of the U-shaped passage and is arranged between the import and the outlet,
The outer cover is fixed on the outside of the heat shield, and air channel is formed between the outer cover and the heat shield, and the air channel has
Air inlet and air outlet, fan is provided with the air channel, the semiconductor chilling plate is fixed on the heat shield, and described half
The hot junction face of conductor cooling piece is located in the U-shaped passage, and the cold end face of the semiconductor chilling plate is located in the air channel, institute
State and arc-shaped guide rail is additionally provided with outer cover, the one end part of the arc-shaped guide rail is in the top of the import, the arc-shaped guide rail
The other end between the import and the outlet;The mould includes hinged cope plate and lower template, institute
State lower template and the cope plate is respectively formed model groove, the lower template is slidably arranged in the rectangle guide groove, described
The hook plate to stretch out is provided with cope plate, rotatable connecting rod, the free end of the connecting rod are provided with the outer cover
The pull bar coordinated with the hook plate is provided with, the connecting rod is located at the exit, and the mounting bracket is additionally provided with for closing
The reset linear electric motors of the cope plate, the reset linear electric motors tilt sets and is located at the import and the outlet upward
Between;The Automatic-feeding equipment includes installation frame, discharging gate, air nozzle, major ingredient cylinder and lift cylinder, the installation frame
The mounting bracket is fixed on, the major ingredient cylinder is fixed on the installation frame, and the lift cylinder is fixed on the installing frame
On frame, installing plate is provided with the piston rod of the lift cylinder, the discharging gate and the air nozzle are arranged on the installation
On plate, the discharging opening of the major ingredient cylinder is connected by pipeline with the discharging gate, and the air outlet passes through pipeline and the jet
Mouth connects, and the installing plate is between the import and the outlet, and the air nozzle is close to the outlet.
Further, the Automatic-feeding equipment also includes the first press cylinder, rotary sleeve and motor, the rotary shaft
Set is spindle rotationally arranged in the major ingredient cylinder, and the motor is connected with the rotary sleeve, first press cylinder
Piston rod be inserted in the rotary sleeve and stretch out the bottom of the rotary sleeve, on the piston rod of first press cylinder
The first holding pad is provided with, stirring vane is provided with the rotary sleeve.
Further, the Automatic-feeding equipment also includes auxiliary material cylinder and the second press cylinder, and the auxiliary material cylinder is fixed on
On the installation frame, second press cylinder is fixed on the auxiliary material cylinder, and the piston rod of second press cylinder is set
The second holding pad is equipped with, second holding pad is located in the auxiliary material cylinder, and the discharging opening of the auxiliary material cylinder passes through pipeline and institute
State discharging gate connection.
A kind of thermoforming food automatic processing method that the present invention also provides, dress is processed using above-mentioned thermoforming food automatically
Put, method includes:
Mold addition process:Food materials slurry is injected into the model groove of mould by discharging gate, then, resets straight line
Motor action closes cope plate;
Mould heating process:Mould is by the second electric pushrod, the 3rd electric pushrod and the 4th electric pushrod, U-shaped logical
Moved in road, semiconductor chilling plate, which is powered, produces heat to the mould progress heated baking in U-shaped passage;
Mould molds process:Mould in U-shaped passage is driven by the 4th electric pushrod exports and is transported to the from outlet
During one electric pushrod, the hook plate of cope plate will be hooked by pull bar, and cope plate is automatically opened up and abutted on arc-shaped guide rail,
The food of thermoforming is formed in lower template;
Mould discharging process:In first electric pushrod driven mold moving process, cope plate is laid flat along arc-shaped guide rail, and
Air nozzle blows cold air to lower template, to blow food from model groove while cooling to the food in lower template model groove
Go out.
Clean bench provided by the invention, thermoforming automatic food processing apptss provided by the invention and processing method,
By motor drive component mould can be driven to be slided in rectangle guide groove, and fill food materials slurry in a mold by discharging gate
After material, reset linear electric motors and close mould, mould is transported in U-shaped passage, heated by semiconductor chilling plate so that mould
Food materials in tool are by being thermoformed into final food, and after mould exports from U-shaped passage, will be coordinated by pull bar and hook plate from
It is dynamic to open cope plate, and now, cold will be defeated by air nozzle under the driving of fan caused by semiconductor chilling plate cold end face
Go out, and the cold air of air nozzle output will cool down to the food in lower template, meanwhile, by the spray for adjusting air nozzle
Air horn degree directly can blow out food from lower template, and food is removed from the molds by realization automatically, and user only needs setting
Standby side places food basket and holds the food blown off, in addition, being added in the hot junction of semiconductor chilling plate in face of mould
While hot, the food being additionally operable in cold caused by the cold end face of semiconductor chilling plate in cooling mould and the food processed
Blown out from mould, effectively make use of the cold and heat of semiconductor chilling plate, realize food automation processing, meanwhile, if
The simple small volume of standby overall structure, can be good at the requirement for meeting small retail shop, likewise, can also be in integrated mill
Middle use, realize the manufacturing cost for reducing thermoforming automatic food processing apptss and realize automatic processed food, to reduce worker
Labor intensity.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are this hairs
Some bright embodiments, for those of ordinary skill in the art, without having to pay creative labor, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the structural representation of thermoforming automatic food processing apptss embodiment of the present invention;
Fig. 2 is the explosive view of thermoforming automatic food processing apptss embodiment of the present invention;
Fig. 3 is the close-up schematic view of a-quadrant in Fig. 2;
Fig. 4 is the structural representation of semiconductor heating module in thermoforming automatic food processing apptss embodiment of the present invention.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
Part of the embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art
The every other embodiment obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.
As Figure 1-Figure 4, the present embodiment thermoforming automatic food processing apptss, including mounting bracket 1, semiconductor heated mould
Block 2, motor drive component 3, multiple moulds 4 and Automatic-feeding equipment 5;Interior guide ring 11 and outer is provided with the mounting bracket 1
Guide ring 12, rectangle guide groove is formed between the interior guide ring 11 and the outer guide ring 12(It is not shown), the rectangle leads
Offer the first hollow out chute 101, the second hollow out chute 102, the 3rd hollow out chute 103 and the 4th hollow out chute successively into groove
104, the motor drive component 3 includes the first electric pushrod 31 in rectangular layout, the second electric pushrod the 32, the 3rd is electronic pushes away
The electric pushrod 34 of bar 33 and the 4th, the first electric pushrod 31, the second electric pushrod 32, the 3rd electric pushrod 33 and the 4th electronic push away
Push pedal 30, the first electric pushrod 31, the second electric pushrod 32, the and of the 3rd electric pushrod 33 are respectively arranged with the piston rod of bar 34
4th electric pushrod 34 corresponds to positioned at the first hollow out chute 101, the second hollow out chute 102, the 3rd hollow out chute 103 and the respectively
The lower section of four hollow out chutes 104, the first hollow out chute 101, the second hollow out chute 102, the 3rd hollow out chute 103 and the 4th hollow out
The push pedal 30 corresponding to being provided with is slided in chute 104;The semiconductor heating module 2 includes outer cover 21, the and of heat shield 22
Semiconductor chilling plate 23, the heat shield 22 are fixed on the mounting bracket, shape between the heat shield 22 and the mounting bracket 1
Into U-shaped passage, the U-shaped passage has inlet and outlet, the second hollow out chute 102, the 3rd hollow out chute 103 and the 4th hollow out
Chute 104 is located in the U-shaped passage, and the first hollow out chute 101 is located at the outside of the U-shaped passage and is arranged on described
Between import and the outlet, the outer cover 21 is fixed on the outside of the heat shield 22, the outer cover 21 and the heat shield
Air channel is formed between 22, the air channel has air inlet and air outlet 201, fan is provided with the air channel(It is not shown), institute
State semiconductor chilling plate 23 to be fixed on the heat shield 22, the hot junction face of the semiconductor chilling plate 23 is positioned at described U-shaped logical
In road, the cold end face of the semiconductor chilling plate 23 is located in the air channel, and arc-shaped guide rail 24 is additionally provided with the outer cover 21,
The one end part of the arc-shaped guide rail 24 in the top of the import, the other end of the arc-shaped guide rail 24 be located at the import and
Between the outlet;The mould 4 includes hinged cope plate 41 and lower template 42, the lower template 42 and it is described on
Template 41 is respectively formed model groove, and the lower template 42 is slidably arranged in the rectangle guide groove, is set on the cope plate 41
The hook plate 411 to stretch out is equipped with, rotatable connecting rod 25 is provided with the outer cover 21, the free end of the connecting rod 25 is set
The pull bar 251 coordinated with the hook plate 411 is equipped with, the connecting rod 25 is located at the exit, and the mounting bracket 1 is additionally provided with use
In the reset linear electric motors 6 for closing the cope plate 41, the reset linear electric motors 6 tilt sets and is located at the import upward
Between the outlet;The Automatic-feeding equipment 5 includes installation frame 51, discharging gate 52, air nozzle 50, major ingredient cylinder 53 and risen
Sending down abnormally ascending cylinder 54, the installation frame 51 are fixed on the mounting bracket 1, and the major ingredient cylinder 53 is fixed on the installation frame 51,
The lift cylinder 54 is fixed on the installation frame 51, and installing plate 55 is provided with the piston rod of the lift cylinder 54,
The discharging gate 52 and the air nozzle 50 are arranged on the installing plate 55, the discharging opening of the major ingredient cylinder 53 by pipeline with
The discharging gate 52 is connected, and the air outlet 201 is connected by pipeline with the air nozzle 50, and the installing plate 55 is positioned at described
Between import and the outlet, the air nozzle 50 is close to the outlet.
Specifically, the present embodiment thermoforming automatic food processing apptss in actual use, positioned at U-shaped passage
Mould 4 between inlet and outlet is in open mode, and lower template 42 and cope plate 41 keep flat and provide discharging gate 52 to mould 4
Middle injection food materials slurry, then, reset linear electric motors 6 act to cover the upset of cope plate 41 realizes closing mould in lower template 42
4, then, the first electric pushrod 31 will drive the mould to transport at the second electric pushrod 32, and pass through the second electric pushrod 32
It is input in U-shaped passage and is heated, the second electric pushrod 32, will be passed through while mould 4 heats in U-shaped passage successively
Three electric pushrods 33 and the 4th electric pushrod 34 are delivered to exit, the 4th electric pushrod 34 by mould from outlet output transport to
During first electric pushrod 31, the pull bar 251 positioned at exit will catch on hook plate 411 so that mould 4 is in motion process
Automatically open up cope plate 41 so that cope plate 41 is supported by arc-shaped guide rail 24, and the food of hot briquetting will be stayed in by gravity
In lower template 42, now, the food in lower template 42 is blowed by air nozzle 50, with cooling food and utilizes wind-force
Food is blown out from lower template 42, to realize food automatic demoulding.Mould 4 after the demoulding will by the first electric pushrod 31 after
Continue and moved to the direction of the second electric pushrod 32, and cope plate 41 will be laid flat along arc-shaped guide rail 24 is gentle, avoid the occurrence of mould
The falling speed of plate 41 is excessive and produces noise and shock, and mould 4 will follow the first electric pushrod 31 to be transported under discharging gate 52
Side.Then, the mould 4 will continue the processing of the next food of repetition aforesaid operations completion.Wherein, semiconductor chilling plate 23 is being utilized
While heating, cold caused by semiconductor chilling plate 23 will be fully utilized for being dropped to the food of hot briquetting
Temperature, and the operation of automatic demoulding is completed, the automaticity of equipment, also, overall structure simple and compact are more effectively improved,
Manufacturing cost is relatively low.In addition, mould 4, in by the moving process of motor drive component 3, interior guide ring 11 and outer guide ring 12 are matched somebody with somebody
Conjunction will be oriented to mould 4, it is ensured that mould 4 can be moved smoothly.And for resetting the mounting means of linear electric motors 6, can
To open up through hole 13 in interior guide ring 11 surrounds on mounting bracket 1 region, reset linear electric motors 6 and tilt and is inserted in through hole 13.
Further, the Automatic-feeding equipment 5 also includes the first press cylinder 56, rotary sleeve 57 and motor 571, institute
Rotary sleeve 57 to be stated to be spindle rotationally arranged in the major ingredient cylinder 53, the motor 571 is connected with the rotary sleeve 57,
The piston rod of first press cylinder 56 is inserted in the rotary sleeve 57 and stretches out the bottom of the rotary sleeve 57, described
The first holding pad is provided with the piston rod of first press cylinder 56(It is not shown), first holding pad is located at the major ingredient cylinder
In 53, stirring vane is provided with the rotary sleeve 57(It is not shown).Specifically, food materials raw material is put into major ingredient cylinder 53,
The rotary sleeve 57 of rotation processes food materials raw material by stirring vane and stirs to form food materials slurry, when needing to pass through discharging gate
52 to mould 4 fill food materials slurry when, the first press cylinder 56 drive the first holding pad action, by major ingredient cylinder 53 food materials starch
Material extrusion.In addition, Automatic-feeding equipment 5 also includes the press cylinder 59 of auxiliary material cylinder 58 and second, the auxiliary material cylinder 58 is fixed on institute
State on installation frame 51, second press cylinder 59 is fixed on the auxiliary material cylinder 58, the work of second press cylinder 59
Stopper rod is provided with the second holding pad(It is not shown), second holding pad is located in the auxiliary material cylinder 58, the auxiliary material cylinder 58
Discharging opening is connected by pipeline with the discharging gate 52, specifically, auxiliary material slurry can be launched in auxiliary material cylinder 58 as needed, and
Drive the second holding pad to act by the second press cylinder 59, the auxiliary material slurry in auxiliary material cylinder 58 is extruded.
The present invention also provides a kind of thermoforming food automatic processing method, and dress is processed automatically using above-mentioned thermoforming food
Put, method includes:
Mold addition process:Food materials slurry is injected into the model groove of mould by discharging gate, then, resets straight line
Motor action closes cope plate;
Mould heating process:Mould is by the second electric pushrod, the 3rd electric pushrod and the 4th electric pushrod, U-shaped logical
Moved in road, semiconductor chilling plate, which is powered, produces heat to the mould progress heated baking in U-shaped passage;
Mould molds process:Mould in U-shaped passage is driven by the 4th electric pushrod exports and is transported to the from outlet
During one electric pushrod, the hook plate of cope plate will be hooked by pull bar, and cope plate is automatically opened up and abutted on arc-shaped guide rail,
The food of thermoforming is formed in lower template;
Mould discharging process:In first electric pushrod driven mold moving process, cope plate is laid flat along arc-shaped guide rail, and
Air nozzle blows cold air to lower template, to blow food from model groove while cooling to the food in lower template model groove
Go out.
Thermoforming automatic food processing apptss provided by the invention and processing method, can be driven by motor drive component
Mould slides in rectangle guide groove, and after filling food materials slurry in a mold by discharging gate, reset linear electric motors and close mould
Tool, mould are transported in U-shaped passage, heated by semiconductor chilling plate so that the food materials in mould are thermoformed into most
Whole food, and after mould exports from U-shaped passage, it will be coordinated by pull bar and hook plate and automatically open up cope plate, and now, half
Cold caused by conductor cooling piece cold end face will be exported under the driving of fan by air nozzle, and the cold air of air nozzle output
Food in lower template will be cooled down, meanwhile, by adjust air nozzle jet angle can directly by food from
Blown out in lower template, food is removed from the molds by realization automatically, and user only needs to hold in the side of equipment placement food basket
The food blown off, in addition, while heating in the hot junction of semiconductor chilling plate in face of mould, in semiconductor chilling plate
Cold end face caused by cold be additionally operable to cool down food in mould and the food that processes is blown out from mould, it is effective to utilize
The cold and heat of semiconductor chilling plate, food automation processing is realized, meanwhile, equipment overall structure simple small volume,
It can be good at the requirement for meeting small retail shop, likewise, can also be used in integrated mill, realizing reduces thermoforming food
The manufacturing cost of product automatic machining device simultaneously realizes automatic processed food, to reduce the labor intensity of worker.
Finally it should be noted that:The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although
The present invention is described in detail with reference to the foregoing embodiments, it will be understood by those within the art that:It still may be used
To be modified to the technical scheme described in foregoing embodiments, or equivalent substitution is carried out to which part technical characteristic;
And these modification or replace, do not make appropriate technical solution essence depart from various embodiments of the present invention technical scheme spirit and
Scope.