CN105586495A - Process for industrial production of high-purity copper - Google Patents

Process for industrial production of high-purity copper Download PDF

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Publication number
CN105586495A
CN105586495A CN201610184069.3A CN201610184069A CN105586495A CN 105586495 A CN105586495 A CN 105586495A CN 201610184069 A CN201610184069 A CN 201610184069A CN 105586495 A CN105586495 A CN 105586495A
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China
Prior art keywords
ion exchange
exchange column
copper
electrolysis
bath
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Pending
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CN201610184069.3A
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Chinese (zh)
Inventor
陈东升
邵志成
邵帅
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Henan Broad Seal Superpure Metal Materials Co Ltd
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Henan Broad Seal Superpure Metal Materials Co Ltd
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Priority to CN201610184069.3A priority Critical patent/CN105586495A/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B15/00Obtaining copper
    • C22B15/0063Hydrometallurgy
    • C22B15/0084Treating solutions
    • C22B15/0086Treating solutions by physical methods
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00Extraction of metal compounds from ores or concentrates by wet processes
    • C22B3/20Treatment or purification of solutions, e.g. obtained by leaching
    • C22B3/22Treatment or purification of solutions, e.g. obtained by leaching by physical processes, e.g. by filtration, by magnetic means, or by thermal decomposition
    • C22B3/24Treatment or purification of solutions, e.g. obtained by leaching by physical processes, e.g. by filtration, by magnetic means, or by thermal decomposition by adsorption on solid substances, e.g. by extraction with solid resins
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00Extraction of metal compounds from ores or concentrates by wet processes
    • C22B3/20Treatment or purification of solutions, e.g. obtained by leaching
    • C22B3/42Treatment or purification of solutions, e.g. obtained by leaching by ion-exchange extraction
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C1/00Electrolytic production, recovery or refining of metals by electrolysis of solutions
    • C25C1/12Electrolytic production, recovery or refining of metals by electrolysis of solutions of copper
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Metallurgy (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Geology (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Electrolytic Production Of Metals (AREA)

Abstract

The invention belongs to the field of metal smelting and particularly relates to a process for industrial production of high-purity copper. The process comprises the steps that 1, anhydrous cupric sulfate is dissolved in deionized water, and the PH of the cupric sulfate solution is regulated with a sulfuric acid solution or a sodium hydroxide solution to be 4; 2, an ion exchange column is filled with SiCu inorganic ion exchange resin, the cupric sulfate solution prepared in the step 1 is pumped into the ion exchange column from the bottom of the ion exchange column till the ion exchange resin is saturated and adsorbed; 3, the ion exchange column obtained in the step 2 is washed with deionized water, and then the cupric sulfate solution is pumped into the ion exchange column from the bottom of the ion exchange column to obtain a cupric sulfate desorption solution; 4, the cupric sulfate desorption solution obtained in the step 3 is beaten into a rotational flow electrolyser for electrolysis, and a cylindrical electrolytic copper anode is disbonded from the cathode of the rotational flow electrolyser; 5, the disbonded electrolytic copper anode is put in a vacuum casting furnace for casting. By the adoption of the production process, the production yield of 6 N or above high-purity copper is increased, production efficiency is improved, energy consumption is reduced, and development of high-end manufacturing is facilitated.

Description

The technique of suitability for industrialized production high purity copper
Technical field
The invention belongs to metal smelt field, relate in particular to a kind of technique of suitability for industrialized production high purity copper.
Background technology
Metallic copper is that non-ferrous metal uses one of metal more widely, along with the continuous progress of industry, increasing to the demand of metallic copper, also increasing to the demand of High-Purity Metallic Copper especially.
If the purity of copper can reach 5N(99.999%) even higher 6N(99.9999%), its heat conduction, conductive characteristic will significantly improve, and the softening temperature of superelevation fine copper is low, ductility is good, therefore, utilize high purity copper can improve the quality of electronic product.
At present, zone melting method, secondary (or three times) electrolysis and reducing process production technology are mainly taked in the production of high purity copper. Zone melting method production efficiency is low, is difficult to form large-scale production ability; And re-electrolysis method relates to sulfuric acid, two course of dissolutions of nitric acid and twice even three electrolysis of needs, production process is numerous and diverse, product percent of pass low (at 65%-75%); Reducing process production process is also more numerous and diverse, in production process, will use hydrogen reducing, and production security problem is more outstanding. Above three kinds of methods of producing high purity copper have the high and numerous and diverse shortcoming of production technology of energy consumption, and result causes high purity copper price high and cause high purity copper commercial Application to be very limited.
Summary of the invention
The present invention is for overcoming the deficiencies in the prior art, and a kind of technique of suitability for industrialized production high purity copper is provided.
The technique of a kind of suitability for industrialized production high purity copper provided by the invention, comprises the following steps:
Step 1), anhydrous cupric sulfate is dissolved in deionized water, obtains copper-bath, then regulate copper-bath to make its PH=4 with sulfuric acid or sodium hydroxide solution;
Step 2), SiCu inorganic type ion exchange resin is filled in to ion exchange column, use washed with de-ionized water ion exchange column, then, the copper-bath that step 1) is made pumps into from ion exchange column bottom, reverse flow, until amberlite post saturated adsorption;
Step 3), with deionized water cleaning step 2) in the ion exchange column that obtains, then sulfuric acid solution is pumped into from ion exchange column bottom, desorption is attached to the copper sulphate on ion exchange column, obtains copper sulphate desorption liquid;
Step 4), the copper sulphate desorption liquid that step 3) is obtained are squeezed into cyclone electrolytic cell device, carry out electrolysis, after electrolysis completes, from the electrolysis copper coin of cyclone electrolytic cell device cathodic disbonding ball column type;
Step 5), put the electrolysis copper coin of peeling off into vacuum casting furnace casting, then test, pack.
Step 2) in copper-bath under the pressure of 1PMa, enter ion exchange column, and its flow velocity be 6 column volumes/hour.
In step 3), sulfuric acid solution enters ion exchange column under the pressure of 1PMa, and its flow velocity be 4 volume posts/hour, the mass fraction of copper-bath is 20%.
Electrolysis in step 4) is to carry out under the condition of voltage 2V, current density 300A/M2.
Step 2) in establish the ion exchange column of three series connection, 1 post 2 posts series connection absorption, 3 posts are for subsequent use.
Beneficial effect:
Tabular analysis: the present invention directly uses copper sulphate to produce 6N high purity copper as raw material, adopts this production technology, obviously improves manufacture a finished product rate and production efficiency of the above high purity copper of 6N, and meanwhile, energy consumption significantly reduces. Comprehensive, apply this technique high purity copper production cost is significantly reduced, the copper components and parts high purity copper in more areas is replaced into for possibility, be conducive to high-end manufacturing development.
Step 2) in establish the ion exchange column of three series connection, 1 post 2 posts series connection absorption, 3 posts are for subsequent use, the continuity while ensureing suitability for industrialized production.
Detailed description of the invention
Embodiment 1: a kind of technique of suitability for industrialized production high purity copper, comprises the following steps:
Step 1), 50kg anhydrous cupric sulfate is dissolved in 5000L deionized water, obtains 10g/L copper-bath, then regulate copper-bath to make its PH=4 with sulfuric acid or sodium hydroxide solution;
Step 2), 70LSiCu inorganic type ion exchange resin is filled in to ion exchange column, use washed with de-ionized water ion exchange column, then, the copper-bath that step 1) is made pumps into from ion exchange column bottom, reverse flow, until amberlite post saturated adsorption;
Step 3), with deionized water cleaning step 2) in the ion exchange column that obtains, then 1000L sulfuric acid solution is pumped into from ion exchange column bottom, desorption is attached to the copper sulphate on ion exchange column, obtains copper sulphate desorption liquid;
Step 4), the copper sulphate desorption liquid that step 3) is obtained are squeezed into cyclone electrolytic cell device, carry out electrolysis, after electrolysis completes, from the electrolysis copper coin of cyclone electrolytic cell device cathodic disbonding ball column type;
Step 5), put the electrolysis copper coin of peeling off into vacuum casting furnace casting, then test, pack.
Step 2) in copper-bath under the pressure of 1PMa, enter ion exchange column, and its flow velocity be 6 column volumes/hour.
In step 3), sulfuric acid solution enters ion exchange column under the pressure of 1PMa, and its flow velocity be 4 volume posts/hour, the mass fraction of copper-bath is 20%.
Electrolysis in step 4) is to carry out under the condition of voltage 2V, current density 300A/M2.
Step 2) in establish the ion exchange column of three series connection, 1 post 2 posts series connection absorption, 3 posts are for subsequent use.
Embodiment 2: a kind of technique of suitability for industrialized production high purity copper, comprises the following steps:
Step 1), 50kg anhydrous cupric sulfate is dissolved in 10000L deionized water, obtains 5g/L copper-bath, then regulate copper-bath to make its PH=4 with sulfuric acid or sodium hydroxide solution;
Step 2), 70LSiCu inorganic type ion exchange resin is filled in to ion exchange column, use washed with de-ionized water ion exchange column, then, the copper-bath that step 1) is made pumps into from ion exchange column bottom, reverse flow, until amberlite post saturated adsorption;
Step 3), with deionized water cleaning step 2) in the ion exchange column that obtains, then 1000L sulfuric acid solution is pumped into from ion exchange column bottom, desorption is attached to the copper sulphate on ion exchange column, obtains copper sulphate desorption liquid;
Step 4), the copper sulphate desorption liquid that step 3) is obtained are squeezed into cyclone electrolytic cell device, carry out electrolysis, after electrolysis completes, from the electrolysis copper coin of cyclone electrolytic cell device cathodic disbonding ball column type;
Step 5), put the electrolysis copper coin of peeling off into vacuum casting furnace casting, then test, pack.
Step 2) in copper-bath under the pressure of 1PMa, enter ion exchange column, and its flow velocity be 6 column volumes/hour.
In step 3), sulfuric acid solution enters ion exchange column under the pressure of 1PMa, and its flow velocity be 4 volume posts/hour, the mass fraction of copper-bath is 20%.
Electrolysis in step 4) is to carry out under the condition of voltage 2V, current density 300A/M2.
Step 2) in establish the ion exchange column of three series connection, 1 post 2 posts series connection absorption, 3 posts are for subsequent use.
Embodiment 3: a kind of technique of suitability for industrialized production high purity copper, comprises the following steps:
Step 1), 75kg anhydrous cupric sulfate is dissolved in 10000L deionized water, obtains 7.5g/L copper-bath, then regulate copper-bath to make its PH=4 with sulfuric acid or sodium hydroxide solution;
Step 2), 70LSiCu inorganic type ion exchange resin is filled in to ion exchange column, use washed with de-ionized water ion exchange column, then, the copper-bath that step 1) is made pumps into from ion exchange column bottom, reverse flow, until amberlite post saturated adsorption;
Step 3), with deionized water cleaning step 2) in the ion exchange column that obtains, then 1000L sulfuric acid solution is pumped into from ion exchange column bottom, desorption is attached to the copper sulphate on ion exchange column, obtains copper sulphate desorption liquid;
Step 4), the copper sulphate desorption liquid that step 3) is obtained are squeezed into cyclone electrolytic cell device, carry out electrolysis, after electrolysis completes, from the electrolysis copper coin of cyclone electrolytic cell device cathodic disbonding ball column type;
Step 5), put the electrolysis copper coin of peeling off into vacuum casting furnace casting, then test, pack.
Step 2) in copper-bath under the pressure of 1PMa, enter ion exchange column, and its flow velocity be 6 column volumes/hour.
In step 3), sulfuric acid solution enters ion exchange column under the pressure of 1PMa, and its flow velocity be 4 volume posts/hour, the mass fraction of copper-bath is 20%.
Electrolysis in step 4) is to carry out under the condition of voltage 2V, current density 300A/M2.
Step 2) in establish the ion exchange column of three series connection, 1 post 2 posts series connection absorption, 3 posts are for subsequent use.

Claims (5)

1. a technique for suitability for industrialized production high purity copper, is characterized in that, comprises the following steps:
Step 1), anhydrous cupric sulfate is dissolved in deionized water, obtains copper-bath, then regulate copper-bath to make its PH=4 with sulfuric acid or sodium hydroxide solution;
Step 2), SiCu inorganic type ion exchange resin is filled in to ion exchange column, use washed with de-ionized water ion exchange column, then, the copper-bath that step 1) is made pumps into from ion exchange column bottom, reverse flow, until amberlite post saturated adsorption;
Step 3), with deionized water cleaning step 2) in the ion exchange column that obtains, then sulfuric acid solution is pumped into from ion exchange column bottom, desorption is attached to the copper sulphate on ion exchange column, obtains copper sulphate desorption liquid;
Step 4), the copper sulphate desorption liquid that step 3) is obtained are squeezed into cyclone electrolytic cell device, carry out electrolysis, after electrolysis completes, from the electrolysis copper coin of cyclone electrolytic cell device cathodic disbonding ball column type;
Step 5), put the electrolysis copper coin of peeling off into vacuum casting furnace casting, then test, pack.
2. the technique of suitability for industrialized production high purity copper according to claim 1, is characterized in that step 2) in copper-bath under the pressure of 1PMa, enter ion exchange column, and its flow velocity be 6 column volumes/hour.
3. the technique of suitability for industrialized production high purity copper according to claim 1, is characterized in that, in step 3), sulfuric acid solution enters ion exchange column under the pressure of 1PMa, and its flow velocity be 4 volume posts/hour, the mass fraction of copper-bath is 20%.
4. the technique of suitability for industrialized production high purity copper according to claim 1, is characterized in that, the electrolysis in step 4) is to carry out under the condition of voltage 2V, current density 300A/M2.
5. the technique of suitability for industrialized production high purity copper according to claim 1, is characterized in that step 2) in establish the ion exchange column of three series connection, 1 post 2 posts series connection absorption, 3 posts are for subsequent use.
CN201610184069.3A 2016-03-29 2016-03-29 Process for industrial production of high-purity copper Pending CN105586495A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108364704A (en) * 2018-02-26 2018-08-03 核工业二三0研究所 Triuranium octoxide detects the environment-friendly treatment method and device of waste liquid
CN109306405A (en) * 2018-10-29 2019-02-05 河南国玺超纯新材料股份有限公司 A kind of method of the ultrapure copper of industrialized production 6N
CN111004926A (en) * 2018-10-08 2020-04-14 金川集团股份有限公司 Method for extracting nickel and cobalt from low-grade laterite-nickel ore leaching solution by resin

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20090081167A (en) * 2008-01-23 2009-07-28 한국지질자원연구원 Refining Method of High Purity Copper
CN102965520A (en) * 2012-12-10 2013-03-13 金川集团股份有限公司 Method for separating and enriching copper in leachate of acid leaching sulfide mine tailing
CN104229859A (en) * 2014-10-10 2014-12-24 河南工信华鑫环保科技有限公司 Method for removing iron impurities and gathering cupric ions in copper sulfate solution

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20090081167A (en) * 2008-01-23 2009-07-28 한국지질자원연구원 Refining Method of High Purity Copper
CN102965520A (en) * 2012-12-10 2013-03-13 金川集团股份有限公司 Method for separating and enriching copper in leachate of acid leaching sulfide mine tailing
CN104229859A (en) * 2014-10-10 2014-12-24 河南工信华鑫环保科技有限公司 Method for removing iron impurities and gathering cupric ions in copper sulfate solution

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108364704A (en) * 2018-02-26 2018-08-03 核工业二三0研究所 Triuranium octoxide detects the environment-friendly treatment method and device of waste liquid
CN108364704B (en) * 2018-02-26 2019-11-01 核工业二三0研究所 The environment-friendly treatment method and device of triuranium octoxide detection waste liquid
CN111004926A (en) * 2018-10-08 2020-04-14 金川集团股份有限公司 Method for extracting nickel and cobalt from low-grade laterite-nickel ore leaching solution by resin
CN109306405A (en) * 2018-10-29 2019-02-05 河南国玺超纯新材料股份有限公司 A kind of method of the ultrapure copper of industrialized production 6N

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