CN105585323B - A kind of preparation method that refractory brick is prepared using isostatic pressing mode - Google Patents
A kind of preparation method that refractory brick is prepared using isostatic pressing mode Download PDFInfo
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/66—Monolithic refractories or refractory mortars, including those whether or not containing clay
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- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3217—Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
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- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3244—Zirconium oxides, zirconates, hafnium oxides, hafnates, or oxide-forming salts thereof
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- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
- C04B2235/3463—Alumino-silicates other than clay, e.g. mullite
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- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/349—Clays, e.g. bentonites, smectites such as montmorillonite, vermiculites or kaolines, e.g. illite, talc or sepiolite
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/44—Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
- C04B2235/447—Phosphates or phosphites, e.g. orthophosphate, hypophosphite
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- C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
- C04B2235/602—Making the green bodies or pre-forms by moulding
Abstract
The invention belongs to fire resisting material field, proposes a kind of preparation method that refractory brick is prepared using isostatic pressing mode.A kind of preparation method that refractory brick is prepared using isostatic pressing mode proposed includes the composition of raw material, the preparation of pug and the shaping of refractory brick;The raw material composition and mass percent of refractory brick are that granularity is:The particulate material 45 ~ 65% of 0.1 ~ 3mm;The matrix fine powder 35 ~ 55% of granularity < 0.044mm;Raw material is also outer added with bonding agent;Bonding agent includes solid binder and water;Particulate material and solid binder are stirred in Mill with roller, solid binder is evenly distributed in particulate material, then adds water mixed grind together, being eventually adding matrix fine powder, mixed grind obtains pug together;Pug is directly loadable into in-mold molding.Present invention reduces the manufacturing cycle and production cost of pug, and there is easy to operate, high yield rate.
Description
Technical field
The invention belongs to fire resisting material field, and in particular to a kind of preparation that refractory brick is prepared using isostatic pressing mode
Method.
Background technology
Compared to traditional molding mode, the product structure that equal pressing forming technology obtains is uniform, and inside is without gross blow hole or gas
The defects of bubble, can take into account erosion-resisting characteristics and thermal shock resistance;Meanwhile the technology can prepare large-sized product, meet
Build the requirement of brickwork joint by laying bricks or stones to refractory brick large scale, reduction in Special use position.
The key of equal pressing forming technology is the preparation of pug, on the one hand requires the moisture content of pug uniformly and is maintained at
To ensure that pug has preferable mobility and shaping finished product rate in relatively low scope;On the other hand pug is required to have higher
Bond strength is to ensure that molding blank has enough intensity;In order to ensure pug performance, existing isostatic pressing pug system
Standby mode is as follows:It will first be kneaded together with refractory aggregate, matrix fine powder and more liquid binder, more liquid binder makes
Refractory raw material fully soaks, and fine powder is equably wrapped on particles of aggregates under liquid binder effect, ensures that bonding agent is uniform
It is distributed and enough adhesion strengths can be provided;Then, the pug being kneaded is spontaneously dried or heat drying, excludes liquid knot
Unnecessary moisture in mixture, ensures that the moisture content in pug reaches forming requirements;In the drying process and will be to pug after drying
The sequence of maneuvers such as it is stirred, overturns, to ensure the moisture content uniformity of each position pug;This method can obtain satisfaction will
The pug asked, but pug moisture content and its equally distributed control process are complicated, it is not easy to operate;Meanwhile the cycle prepared by pug
It is long, of high cost, influence the production efficiency and cost of product.
The content of the invention
The purpose of the present invention is to propose to a kind of preparation method that refractory brick is prepared using isostatic pressing mode, can lead to
Cross improvement pug preparation process and solve the shortcomings that clay drying process is not easy to operate, the cycle is long in existing equal pressing forming technology,
And there is easy to operate, high yield rate, prepared refractory brick has that size is big, even structure, and thermal shock resistance is excellent, corrosion resistance
Can be good the characteristics of.
To achieve these goals, the technical solution that the present invention takes is as follows:
A kind of preparation method that refractory brick is prepared using isostatic pressing mode, the preparation method include raw material
Composition, the preparation of pug and the preparation of refractory brick;It is comprised the following steps that:
1)The composition of raw material:The raw material composition and mass percent of refractory brick are that granularity is:The particulate material 45 of 0.1 ~ 3mm ~
65%;The matrix fine powder 35 ~ 55% of granularity < 0.044mm;The raw material is also outer added with bonding agent;The bonding agent includes
Solid binder and water;The addition of the fixed knot mixture is the 0.8~1.5% of raw material weight, and the addition of water is raw material weight
The 0.5~1.5% of amount;The solid binder is solid phosphoric acid aluminum dihydrogen;
2)The preparation of pug:By step 1)Described in particulate material and solid binder stirred in Mill with roller, make solid
Bonding agent is evenly distributed in particulate material, and then adding water, mixed grind, water can fully soak aggregate and make solid binder together
Aggregate surface is equably wrapped in after there is certain viscosity, finely dispersed solid binder to have viscosity after dissolving, finally
Matrix fine powder mixed grind together is added, matrix fine powder is equably wrapped in the surface of particulate material under the action of bonding agent, obtain etc.
Hydrostatic profile pug;
3)The preparation of refractory brick:By step 2)Prepared pug is directly loadable into mould, in isostatic pressing machine through 90~
The pressure forming of 180MPa, can obtain when 1550 DEG C~1650 DEG C insulations 8 are small after 120 DEG C of dry 24h needed for size it is resistance to
Firebrick;The full-size of the refractory brick is:Long 1200mm, wide 600mm, high 500mm.
The addition of the solid binder is the 0.8 ~ 1.2% of raw material weight.
The addition of the water is the 0.5 ~ 1.2% of raw material weight.
The refractory brick is corundum brick or corundum-mullite or chrome corundum brick or high-chrome brick.
The particulate material is corundum in granules, the one or more in chrome oxide particle, mullite particle, pink fused alumina particle
Combination.
The matrix fine powder is aluminum oxide fine powder, one or more of groups in chromium oxide fine powder, powdered zirconium oxide, clay
Close.
A kind of preparation method that refractory brick is prepared using isostatic pressing mode proposed by the present invention, using separation principle,
Bonding agent is sequentially added into the form of solid binder and water, both ensure that the wetability of bonding agent and water to raw material,
It is set to be evenly distributed in pug;In turn ensure that does not have unnecessary moisture in pug, it is low to pug water content to meet shaping
It is required that;Therefore, wetability is poor when which solves in traditional pug preparation process liquid binder very little, bonding agent distribution not
Uniformly, problem of Cracking is molded caused by bonding agent adhesion strength is low etc.;It is more to turn avoid bonding agent addition in existing method
When, to exclude the processing procedures such as drying for carrying out of excessive moisture, the manufacturing cycle and production cost of pug are substantially reduced, and
With easy to operate, high yield rate, prepared refractory brick has that size is big, even structure, and thermal shock resistance is excellent, erosion-resisting characteristics
The characteristics of good.
Embodiment
The present invention is described in detail with reference to following embodiments:
Embodiment 1:A kind of preparation method that refractory brick is prepared using isostatic pressing mode, the preparation method are included
By the forming of raw material, the preparation of pug and the shaping of refractory brick;It is comprised the following steps that:
1)The composition of raw material:The raw material composition and mass percent of refractory brick are the particulate material 45% that granularity is 0.1 ~ 3mm;
The matrix fine powder 55% of granularity < 0.044mm;The raw material is also outer added with bonding agent;The bonding agent includes solid knot
Mixture and water;The fixed knot mixture is solid phosphoric acid aluminum dihydrogen, and the addition of solid phosphoric acid aluminum dihydrogen is raw material weight
0.9%, the addition of water is the 1.2% of raw material weight;
2)The preparation of pug:By step 1)Described in particulate material and solid binder stirred in Mill with roller, make solid
Bonding agent is evenly distributed in particulate material, and then adding water, mixed grind, water can fully soak aggregate and make solid binder together
Aggregate surface is equably wrapped in after there is certain viscosity, finely dispersed solid binder to have viscosity after dissolving, finally
Matrix fine powder mixed grind together is added, matrix fine powder is equably wrapped in the surface of particulate material under the action of bonding agent, obtain etc.
Hydrostatic profile pug;
3)The preparation of refractory brick:By step 2)Prepared pug is directly loadable into mould, through 120MPa in isostatic pressing machine
Pressure forming, can obtain when 1650 DEG C of insulations 8 are small after 120 DEG C of dry 24h needed for size corundum brick.
The porosity for the corundum brick that the present embodiment obtains is 18 ~ 19%, and bulk density is 3.1 ~ 3.2g/cm3;Chemical composition
Middle Al2O3Content is 98.8%.
Embodiment 2:
A kind of preparation method that refractory brick is prepared using isostatic pressing mode, the preparation method include raw material
Composition, the preparation of pug and the shaping of refractory brick;It is comprised the following steps that:
1)The composition of raw material:The raw material composition and mass percent of refractory brick are the corundum in granules that granularity is 0.1 ~ 3mm
25%;Granularity is the mullite particle 25% of 0.1 ~ 3mm;The alumina powder 44% of granularity < 0.044mm;Granularity < 0.044mm clays
Fine powder 6%;The raw material is also outer added with bonding agent;The bonding agent includes solid binder and water;The secure bond
Agent is solid phosphoric acid aluminum dihydrogen, and the addition of solid phosphoric acid aluminum dihydrogen is the 0.8% of raw material weight, and the addition of water is raw material weight
The 1.0% of amount;
2)The preparation of pug:By step 1)Described in particulate material and solid binder stirred in Mill with roller, make solid
Bonding agent is evenly distributed in particulate material, and then adding water, mixed grind, water can fully soak aggregate and make solid binder together
Aggregate surface is equably wrapped in after there is certain viscosity, finely dispersed solid binder to have viscosity after dissolving, finally
Matrix fine powder mixed grind together is added, matrix fine powder is equably wrapped in the surface of particulate material under the action of bonding agent, obtain etc.
Hydrostatic profile pug;
3)The preparation of refractory brick:By step 2)Prepared pug is directly loadable into mould, through 150MPa in isostatic pressing machine
Pressure forming, can obtain when 1650 DEG C of insulations 8 are small after 110 DEG C of dry 24h needed for size corundum-mullite brick.
The porosity for the corundum-mullite brick that the present embodiment obtains is 19 ~ 20%, and bulk density is 3.0 ~ 3.1g/cm3;Change
Study a point middle Al2O3Content is 89.6%.
Embodiment 3:
A kind of preparation method that refractory brick is prepared using isostatic pressing mode, the preparation method include raw material
Composition, the preparation of pug and the shaping of refractory brick;It is comprised the following steps that:
1)The composition of raw material:The raw material of refractory brick forms and mass percent is:Granularity is the emergy 60% of 0.1 ~ 3mm;
The chromium oxide powder 11% of granularity < 0.044mm;The alumina powder 25% of granularity < 0.044mm;Granularity < 0.005mm zirconia powders
4%;The raw material is also outer added with bonding agent;The bonding agent includes solid binder and water;The fixed knot mixture is
Solid phosphoric acid aluminum dihydrogen, the addition of solid phosphoric acid aluminum dihydrogen are the 0.8% of raw material weight, and the addition of water is raw material weight
0.6%;
2)The preparation of pug:By step 1)Described in particulate material and solid binder stirred in Mill with roller, make solid
Bonding agent is evenly distributed in particulate material, and then adding water, mixed grind, water can fully soak aggregate and make solid binder together
Aggregate surface is equably wrapped in after there is certain viscosity, finely dispersed solid binder to have viscosity after dissolving, finally
Matrix fine powder mixed grind together is added, matrix fine powder is equably wrapped in the surface of particulate material under the action of bonding agent, obtain etc.
Hydrostatic profile pug;
3)The preparation of refractory brick:By step 2)Prepared pug is directly loadable into mould, through 90MPa's in isostatic pressing machine
Pressure forming, can obtain when 1600 DEG C of insulations 8 are small after 110 DEG C of dry 24h needed for size chrome corundum brick.
The porosity for the chrome corundum brick that the present embodiment obtains is 17 ~ 18%, and bulk density is 3.2 ~ 3.3g/cm3, 1100
The experiment of DEG C anti-thermal shock is more than 30 times;Cr in chemical composition2O3Content is 10.2%.
Embodiment 4:
A kind of preparation method that refractory brick is prepared using isostatic pressing mode, the preparation method include raw material
Composition, the preparation of pug and the shaping of refractory brick;It is comprised the following steps that:
1)The composition of raw material:The raw material of refractory brick forms and mass percent is:Granularity is the chromium oxide sand of 0.1 ~ 3mm
8%;Granularity is the emergy 40% of 0.1 ~ 3mm;The pink fused alumina particle 15% of 0.1 ~ 3mmmm of granularity;The oxidation of granularity < 0.044mm
Chromium powder 22%;The alumina powder 10% of granularity < 0.044mm;Granularity < 0.005mm zirconia powders 5%;The raw material it is also outer added with
Bonding agent;The bonding agent includes solid binder and water;The fixed knot mixture is solid phosphoric acid aluminum dihydrogen, solid phosphorus
The addition of acid dihydride aluminium is the 1.2% of raw material weight, and the addition of water is the 0.5% of raw material weight;
2)The preparation of pug:By step 1)Described in particulate material and solid binder stirred in Mill with roller, make solid
Bonding agent is evenly distributed in particulate material, and then adding water, mixed grind, water can fully soak aggregate and make solid binder together
Aggregate surface is equably wrapped in after there is certain viscosity, finely dispersed solid binder to have viscosity after dissolving, finally
Matrix fine powder mixed grind together is added, matrix fine powder is equably wrapped in the surface of particulate material under the action of bonding agent, obtain etc.
Hydrostatic profile pug;
3)The preparation of refractory brick:By step 2)Prepared pug is directly loadable into mould, through 150MPa in isostatic pressing machine
Pressure forming, can obtain when 1550 DEG C of insulations 8 are small after 110 DEG C of dry 24h needed for size chrome corundum brick.
A kind of porosity for isostatic pressing chrome corundum brick that the present embodiment obtains is 17 ~ 18%, bulk density for 3.45 ~
3.55g/cm3, 1100 DEG C of anti-thermal shock experiments are more than 30 times;Cr in chemical composition2O3Content is 31.2%.
Embodiment 5:
A kind of preparation method that refractory brick is prepared using isostatic pressing mode, the preparation method include raw material
Composition, the preparation of pug and the shaping of refractory brick;It is comprised the following steps that:
1)The composition of raw material:The raw material of refractory brick forms and mass percent is:Granularity is the chromium oxide sand of 0.1 ~ 3mm
63%;The chromium oxide powder 24% of granularity < 0.044mm;The alumina powder 9% of granularity < 0.044mm;Granularity < 0.005mm zirconium oxides
Powder 4%;The raw material is also outer added with bonding agent;The bonding agent includes solid binder and water;The fixed knot mixture
For solid phosphoric acid aluminum dihydrogen, the addition of solid phosphoric acid aluminum dihydrogen is the 1.2% of raw material weight, and the addition of water is raw material weight
0.9%;
2)The preparation of pug:By step 1)Described in particulate material and solid binder stirred in Mill with roller, make solid
Bonding agent is evenly distributed in particulate material, and then adding water, mixed grind, water can fully soak aggregate and make solid binder together
Aggregate surface is equably wrapped in after there is certain viscosity, finely dispersed solid binder to have viscosity after dissolving, finally
Matrix fine powder mixed grind together is added, matrix fine powder is equably wrapped in the surface of particulate material under the action of bonding agent, obtain etc.
Hydrostatic profile pug;
3)The preparation of refractory brick:By step 2)Prepared pug is directly loadable into mould, through 180MPa in isostatic pressing machine
Pressure forming, can obtain when 1550 DEG C of insulations 8 are small after 110 DEG C of dry 24h needed for size high-chrome brick.
A kind of porosity for isostatic pressing high-chrome brick that the present embodiment obtains is 14 ~ 15%, bulk density for 4.2 ~
4.3g/cm3;Cr in chemical composition2O3Content is 86.5%.
Claims (6)
- A kind of 1. preparation method that refractory brick is prepared using isostatic pressing mode, it is characterised in that:The preparation method bag Include by the forming of raw material, the preparation of pug and the shaping of refractory brick;It is comprised the following steps that:1)The composition of raw material:The raw material composition and mass percent of refractory brick are that granularity is:The particulate material 45 ~ 65% of 0.1 ~ 3mm; The matrix fine powder 35 ~ 55% of granularity < 0.044mm;The raw material is also outer added with bonding agent;The bonding agent includes solid Bonding agent and water;The addition of the solid binder is the 0.8~1.5% of raw material weight, and the addition of water is raw material weight 0.5~1.5%;The solid binder is solid phosphoric acid aluminum dihydrogen;2)The preparation of pug:By step 1)Described in particulate material and solid binder stirred in Mill with roller, make solid bond Agent is evenly distributed in particulate material, and then adding water, mixed grind, water can fully soak aggregate and dissolve solid binder together Aggregate surface is equably wrapped in after there is certain viscosity, finely dispersed solid binder to have viscosity afterwards, is eventually adding Mixed grind, matrix fine powder are equably wrapped in the surface of particulate material to matrix fine powder under the action of bonding agent together, obtain isostatic pressed Shaping pug;3)The shaping of refractory brick:By step 2)Prepared pug is directly loadable into mould, through 90~180MPa in isostatic pressing machine Pressure forming, can obtain when 1550 DEG C~1650 DEG C insulations 8 are small after 120 DEG C of dry 24h needed for size refractory brick;Institute The full-size for stating refractory brick is:Long 1200mm, wide 600mm, high 500mm.
- A kind of 2. preparation method that refractory brick is prepared using isostatic pressing mode as claimed in claim 1, it is characterised in that: The addition of the solid binder is the 0.8 ~ 1.2% of raw material weight.
- A kind of 3. preparation method that refractory brick is prepared using isostatic pressing mode as claimed in claim 1, it is characterised in that: The addition of the water is the 0.5 ~ 1.2% of raw material weight.
- A kind of 4. preparation method that refractory brick is prepared using isostatic pressing mode as claimed in claim 1, it is characterised in that: The refractory brick is corundum brick or corundum-mullite or chrome corundum brick or high-chrome brick.
- A kind of 5. preparation method that refractory brick is prepared using isostatic pressing mode as claimed in claim 1, it is characterised in that: The particulate material is corundum in granules, the one or more combination in chrome oxide particle, mullite particle, pink fused alumina particle.
- A kind of 6. preparation method that refractory brick is prepared using isostatic pressing mode as claimed in claim 1, it is characterised in that: The matrix fine powder is aluminum oxide fine powder, the one or more combination in chromium oxide fine powder, powdered zirconium oxide, clay.
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CN106187237A (en) * | 2016-07-21 | 2016-12-07 | 济源市金峰耐火材料有限公司 | Clay checker brick and preparation method thereof |
CN109320272A (en) * | 2018-12-10 | 2019-02-12 | 新沂北美高科耐火材料有限公司 | A kind of novel environment friendly chrome corundum brick and its production technology |
CN111393176A (en) * | 2020-04-09 | 2020-07-10 | 郑州正仟新材料有限公司 | Production method of novel composite corundum brick for blast furnace |
CN113548878A (en) * | 2021-08-06 | 2021-10-26 | 英赛德耐火材料(镇江)有限公司 | Quick-drying type repair castable for water adding construction and preparation method thereof |
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CN103360092A (en) * | 2013-07-24 | 2013-10-23 | 威海鲁源科技环保设备有限公司 | Silicon carbide refractory material for cremator |
CN103771878A (en) * | 2013-12-02 | 2014-05-07 | 淄博嘉环耐火材料有限公司 | Preparation method of andalusite brick |
CN104261848A (en) * | 2014-09-23 | 2015-01-07 | 郑州瑞泰耐火科技有限公司 | Chrome-oxide-containing mullite brick and preparation method thereof |
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