Antibacterial product
FIELD
The present application relates generally to the field of sterilization, antibacterial.
Background
Chemical silver and nano silver have rapidly become the most commonly used materials in consumer products, but the most rapidly growing materials in the commercialization field of nano materials. Nano silver is currently used as an antibacterial agent in various products on the market.
Studies have shown that the widespread use of nanosilver can pose serious health and environmental hazards to humans, and can lead to the formation of antimicrobial antibodies, which are reduced in potency. A recent study reviews the evidence of toxicity of nanoparticles currently being studied globally and indicates that there is sufficient evidence that silver nanoparticles may be harmful to the environment and therefore should be used on a prophylactic basis. In particular, nano silver used in electronic and electric devices is finally present in the environment in the form of ions, which are environmentally damaging and also extremely toxic to aquatic organisms at very low concentrations. Silver released from the internal coating of refrigerators and washing machines is particularly dangerous because of the possibility of entering the water body, silver ions are released into the wastewater and finally enter the municipal sewage treatment plant, thereby limiting the growth of beneficial microorganisms of the sewage treatment plant. The presence of such hazardous substances is therefore contradictory to the requirements for establishing a good water ecology.
SUMMARY
In one aspect, the present application relates to an antimicrobial nonwoven layer comprising calcium powder and silver ions doped in physical form.
In one aspect the present application relates to a sanitary napkin or panty liner, in particular for men and women, comprising a top layer, an antimicrobial nonwoven layer, an absorbent layer and a bottom layer, wherein the antimicrobial nonwoven layer comprises a physically doped calcium-containing powder, preferably insoluble in water, more preferably calcium carbonate powder, and a silver ion powder. .
In one aspect the present application relates to a paper diaper, in particular for adults and infants, comprising a top layer, an antimicrobial nonwoven layer, an absorbent layer and a bottom layer, wherein the antimicrobial nonwoven layer comprises a calcium-containing powder, preferably insoluble in water, more preferably a calcium carbonate powder, and a silver ion powder, which are physically doped.
In one aspect the present application relates to mattresses, in particular hospital and hygiene mattresses, comprising a top layer, an antimicrobial nonwoven layer, an absorbent layer and a bottom layer, wherein the antimicrobial nonwoven layer comprises a calcium-containing powder, preferably insoluble in water, more preferably a calcium carbonate powder, and a silver ion powder, which are physically doped.
In one aspect, the present application relates to a wound dressing comprising a facing layer, an antimicrobial nonwoven layer and an adhesive layer, wherein the antimicrobial nonwoven layer comprises a physically doped calcium-containing powder, preferably insoluble in water, more preferably a calcium carbonate powder, and a silver ion powder.
In one aspect the present application relates to a film, in particular a heat-shrinkable film, in particular for handles or handrails, in particular a glove using the film, in particular an elevator button film using the film, comprising a calcium-containing powder, preferably insoluble in water, more preferably a calcium carbonate powder, and a silver ion powder, doped in physical form.
In one aspect the present application relates to a rubber tube, in particular a blood line and a breathing tube, comprising a calcium-containing powder, preferably insoluble in water, more preferably a calcium carbonate powder, and a silver ion powder, which are physically doped.
In one aspect the present application relates to a filter screen, in particular for an air conditioner, comprising a calcium-containing powder, preferably insoluble in water, more preferably a calcium carbonate powder, and a silver ion powder, which are physically doped.
In one aspect the present application relates to a shoe insert comprising a top layer, a binding glue layer and a bottom layer, wherein the binding glue layer comprises a calcium containing powder, preferably insoluble in water, more preferably a calcium carbonate powder, and a silver ion powder, which are physically doped.
In one aspect the present application relates to protective articles, in particular protective garments, pants, shoe covers and caps, comprising a top layer, a protective layer and a bottom layer thereof, wherein said protective layer comprises a calcium-containing powder, preferably insoluble in water, more preferably a calcium carbonate powder, and a silver ion powder, which are physically doped.
In one aspect the present application relates to a pillow cover comprising a physically doped calcium containing powder, preferably insoluble in water, more preferably a calcium carbonate powder, and a silver ion powder.
In one aspect the present application relates to an antimicrobial composition comprising a physically doped calcium containing powder, preferably insoluble in water, more preferably a calcium carbonate powder, and a silver ion powder.
In one aspect, the present application relates to an antimicrobial method comprising administering to an individual in need thereof an antimicrobial composition comprising a physically doped calcium-containing powder, preferably insoluble in water, more preferably a calcium carbonate powder, and a silver ion powder.
Brief description of the drawings
Fig. 1 shows a mixture of physically-form-doped calcium-containing powder and silver ion powder prepared.
Fig. 2 shows a spectrum of the prepared physically-doped calcium-containing powder and silver ion powder mixture.
Fig. 3 shows a spectrum of the prepared mixture of physically-doped calcium-containing powder and silver-ion powder mixed with PP particles.
Detailed description of the preferred embodiments
The following description includes certain specific details for a thorough understanding of the various disclosed embodiments. One skilled in the relevant art will recognize, however, that the embodiments may be practiced without one or more of the specific details, or with other methods, components, materials, etc.
In the following description and in the claims, the terms "include" and variations thereof, such as "comprises" and "comprising," are to be interpreted as open-ended, meaning "including, but not limited to, unless the context requires otherwise.
Reference throughout this specification to "one embodiment," "an embodiment," "in another embodiment," or "certain embodiments," or "in certain embodiments" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment. Thus, the appearances of the phrases "in one embodiment," "in an embodiment," "in another embodiment," or "in certain embodiments" in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
It should be noted that, as used in this specification and the appended claims, the singular forms (with the corresponding english words "a", "an" and "the") include plural referents unless the context clearly dictates otherwise. It should also be noted that the term "or" is generally employed in its sense including "and/or" unless the context clearly dictates otherwise.
The term "antibacterial" or "antibacterial effect" as used herein refers to the collective term of bacteriostasis and bactericidal effect, the term "bacteriostasis" or "bacteriostatic effect" refers to the effect of inhibiting the growth and reproduction of microorganisms, and the term "bactericidal" or "bactericidal effect" refers to the effect of killing the vegetative and reproductive bodies of microorganisms.
The term "physically form doped" as used herein refers to the antimicrobial silver ions forming a mixture with other particles that are distinguishable from each other, rather than forming a fused form such as an alloy.
The term "antimicrobial effective amount" as used herein refers to an amount of antimicrobial that is capable of achieving the desired antimicrobial effect. Generally, the antimicrobial effect that needs to be achieved may vary depending on the antimicrobial requirements. For example, in certain embodiments of the present application, the silver ion powder is present in the antimicrobial nonwoven layer in an amount of about 1 to about 10 weight percent based on the total weight of the silver ion powder and the calcium-containing powder. In certain embodiments of the present application, the silver ion powder is present in the antimicrobial nonwoven layer in an amount of about 2 to about 6 weight percent based on the total weight of the silver ion powder and the calcium-containing powder. In certain embodiments of the present application, the silver ion powder is present in the adhesive gel layer for an insole in an amount of about 10 to about 20% by weight based on the total weight of the silver ion powder and the calcium-containing powder.
Antibacterial mechanisms without release of silver or silver ions
The metallic silver particles and other metallic or nonmetallic particles are hidden in the matrix, and the positive gravitational field of the silver ion group is utilized for antibiosis.
Method for detecting trace silver or silver ions
According to the method established by the U.S. Environmental Protection Agency (EPA) for determining trace elements in water and waste by inductively coupled plasma-mass spectrometry (EPA 200.8:1994, ICP-MS), it was examined whether the antibacterial nonwoven layer comprising physically doped calcium powder and silver ions of the present application released silver or silver ions.
Antibacterial performance test method and antibacterial effect
Antibacterial effect
The antibacterial effect of the antibacterial processed product is obtained by the value of antibacterial property, and the value should be not less than 99%.
Antibacterial property test method
1. Bacteria for testing
Staphylococcus aureus (Staphylococcus aureus)
Representative bacterial strains, strain accession numbers and strain accession institutions for use in the experiments are given in table 1.
TABLE 1 bacterial strains for testing
2. Detection method
GB/T20944.3-2008 oscillation method
Method for detecting trace silver or silver ions
The antibacterial nonwoven layer of the present application was tested for release of silver or silver ions according to the method established by the U.S. Environmental Protection Agency (EPA) for determining trace elements in water and waste by inductively coupled plasma-mass spectrometry (EPA 200.8:1994, ICP-MS).
In one aspect the present application relates to an antimicrobial nonwoven comprising a physically doped calcium containing powder, preferably insoluble in water, more preferably a calcium carbonate powder, and a silver ion powder.
In certain embodiments, the particle size of the silver ion powder in the antimicrobial nonwoven is from about 0.001 to about 0.03mm.
In certain embodiments, the silver ion powder is present in the antimicrobial nonwoven layer in an amount of about 1 to about 10 weight percent, based on the total weight of the silver ion powder and the calcium-containing powder.
In certain embodiments, the silver ion powder is present in the antimicrobial nonwoven layer in an amount of about 2 to about 6 weight percent based on the total weight of the silver ion powder and the calcium-containing powder.
In certain embodiments, the silver ion powder in the antimicrobial nonwoven is prepared by flame heating elemental silver.
In certain embodiments, the flame temperature for preparing silver ions is from about 1800 ℃ to about 3500 ℃.
In certain embodiments, during the preparation of silver ions, about 600 to about 3,600g of calcium-containing powder and silver may be produced per hour.
In certain embodiments, the particle size of the silver ion powder is from about 0.001 to about 0.03mm.
In certain embodiments, the particle size of the silver ion powder is about 0.01mm.
Illustrative examples of nonwoven fabrics that can be used in the present application include, but are not limited to, hydroentangled nonwoven fabrics, needled nonwoven fabrics, heat-seal nonwoven fabrics, spunbond nonwoven fabrics, meltblown nonwoven fabrics, stitch-bonded nonwoven fabrics, and pulp air-laid nonwoven fabrics.
In certain embodiments, the nonwoven fabric has hydrophilic properties.
Exemplary methods of rendering nonwoven fabrics hydrophilic that can be used in the present application include, but are not limited to, treating the nonwoven fabrics with a hydrophilic agent.
Illustrative examples of nonwoven fabrics that can be used in the present application include, but are not limited to, polypropylene (PP) nonwoven fabrics, polyester (PET) nonwoven fabrics, polyamide (PA) nonwoven fabrics, viscose nonwoven fabrics, acrylic nonwoven fabrics, polyethylene (HDPE) nonwoven fabrics, and polyvinyl chloride (PVC) nonwoven fabrics.
In one aspect the present application relates to a sanitary napkin or panty liner, in particular for men and women, comprising a top layer, an antimicrobial nonwoven layer, an absorbent layer and a bottom layer, wherein the antimicrobial nonwoven layer comprises a physically doped calcium-containing powder, preferably insoluble in water, more preferably calcium carbonate powder, and a silver ion powder.
In certain embodiments, the particle size of the silver ion powder in the antimicrobial nonwoven layer of the sanitary napkin or panty liner is from about 0.001 to about 0.03mm.
In certain embodiments, the particle size of the silver ion powder in the antimicrobial nonwoven layer of the sanitary napkin or panty liner is about 0.01mm.
In certain embodiments, the silver ion powder is present in the antimicrobial nonwoven layer of the sanitary napkin or panty liner in an amount of from about 1 to about 10% by weight, based on the total weight of the silver ion powder and the calcium-containing powder.
In certain embodiments, the silver ion powder is present in the antimicrobial nonwoven layer of the sanitary napkin or panty liner in an amount of from about 2 to about 6% by weight, based on the total weight of the silver ion powder and the calcium-containing powder.
In certain embodiments, the nonwoven layer in the sanitary napkin or panty liner is positioned beneath the facing layer.
In certain embodiments, the nonwoven layer in the sanitary napkin or panty liner is disposed over the facing layer.
In certain embodiments, the silver ion powder in the antimicrobial nonwoven layer of a sanitary napkin or panty liner is prepared by flame heating elemental silver.
In certain embodiments, the flame temperature for preparing silver ions is from about 1800 ℃ to about 3500 ℃.
In certain embodiments, during the preparation of silver ions, about 600 to about 3,600g of calcium-containing powder and silver may be produced per hour.
In certain embodiments, the particle size of the silver ion powder is about 0.01mm.
Illustrative examples of nonwoven fabrics that can be used in the present application include, but are not limited to, hydroentangled nonwoven fabrics, needled nonwoven fabrics, heat-seal nonwoven fabrics, spunbond nonwoven fabrics, meltblown nonwoven fabrics, stitch-bonded nonwoven fabrics, and pulp air-laid nonwoven fabrics.
In certain embodiments, the nonwoven fabric has hydrophilic properties.
Exemplary methods of rendering nonwoven fabrics hydrophilic that can be used in the present application include, but are not limited to, treating the nonwoven fabrics with a hydrophilic agent.
Illustrative examples of nonwoven fabrics that can be used in the present application include, but are not limited to, polypropylene (PP) nonwoven fabrics, polyester (PET) nonwoven fabrics, polyamide (PA) nonwoven fabrics, viscose nonwoven fabrics, acrylic nonwoven fabrics, polyethylene (HDPE) nonwoven fabrics, and polyvinyl chloride (PVC) nonwoven fabrics.
In one aspect the present application relates to a paper diaper, in particular for adults and infants, comprising a top layer, an antimicrobial nonwoven layer, an absorbent layer and a bottom layer, wherein the antimicrobial nonwoven layer comprises a calcium-containing powder, preferably insoluble in water, more preferably a calcium carbonate powder, and a silver ion powder, which are physically doped.
In certain embodiments, the particle size of the silver ion powder in the antimicrobial nonwoven layer of the paper diaper is from about 0.001 to about 0.03mm.
In certain embodiments, the particle size of the silver ion powder in the antimicrobial nonwoven layer of the paper diaper is about 0.01mm.
In certain embodiments, the silver ion powder is present in the antimicrobial nonwoven layer of the paper diaper in an amount of from about 1 to about 10 weight percent, based on the total weight of the silver ion powder and the calcium-containing powder.
In certain embodiments, the silver ion powder is present in the antimicrobial nonwoven layer of the paper diaper in an amount of about 2 to about 6 weight percent based on the total weight of the silver ion powder and the calcium-containing powder.
In certain embodiments, the nonwoven layer in the diaper is positioned below the facing layer.
In certain embodiments, the nonwoven layer in the diaper is positioned over the facing layer.
In certain embodiments, silver ion powder in the antimicrobial nonwoven layer of the paper diaper is prepared by flame heating elemental silver.
In certain embodiments, the flame temperature for preparing silver ions is from about 1800 ℃ to about 3500 ℃.
In certain embodiments, during the preparation of silver ions, about 600 to about 3,600g of calcium-containing powder and silver may be produced per hour.
In certain embodiments, the particle size of the silver ion powder is about 0.01mm.
Illustrative examples of nonwoven fabrics that can be used in the present application include, but are not limited to, hydroentangled nonwoven fabrics, needled nonwoven fabrics, heat-seal nonwoven fabrics, spunbond nonwoven fabrics, meltblown nonwoven fabrics, stitch-bonded nonwoven fabrics, and pulp air-laid nonwoven fabrics.
In certain embodiments, the nonwoven fabric has hydrophilic properties.
Exemplary methods of rendering nonwoven fabrics hydrophilic that can be used in the present application include, but are not limited to, treating the nonwoven fabrics with a hydrophilic agent.
Illustrative examples of nonwoven fabrics that can be used in the present application include, but are not limited to, polypropylene (PP) nonwoven fabrics, polyester (PET) nonwoven fabrics, polyamide (PA) nonwoven fabrics, viscose nonwoven fabrics, acrylic nonwoven fabrics, polyethylene (HDPE) nonwoven fabrics, and polyvinyl chloride (PVC) nonwoven fabrics.
In one aspect the present application relates to mattresses, in particular hospital and hygiene mattresses, comprising a top layer, an antimicrobial nonwoven layer, an absorbent layer and a bottom layer, wherein the antimicrobial nonwoven layer comprises a calcium-containing powder, preferably insoluble in water, more preferably a calcium carbonate powder, and a silver ion powder, which are physically doped.
In certain embodiments, the particle size of the silver ion powder in the antimicrobial nonwoven layer of the mattress is from about 0.001 to about 0.03mm.
In certain embodiments, the particle size of the silver ion powder in the antimicrobial nonwoven layer of the mattress is about 0.01mm.
In certain embodiments, the silver ion powder is present in the antimicrobial nonwoven layer of the mattress in an amount of about 1 to about 10 weight percent, based on the total weight of the silver ion powder and the calcium-containing powder.
In certain embodiments, the silver ion powder is present in the antimicrobial nonwoven layer of the mattress in an amount of about 2 to about 6 weight percent, based on the total weight of the silver ion powder and the calcium-containing powder.
In certain embodiments, the non-woven layer in the mattress is located below the cover.
In certain embodiments, the non-woven layer in the mattress is positioned over the top layer.
In certain embodiments, the silver ion powder in the antimicrobial nonwoven layer of the mattress is prepared by flame heating elemental silver.
In certain embodiments, the flame temperature for preparing silver ions is from about 1800 ℃ to about 3500 ℃.
In certain embodiments, during the preparation of silver ions, about 600 to about 3,600g of calcium-containing powder and silver may be produced per hour.
In certain embodiments, the particle size of the silver ion powder is about 0.01mm.
Illustrative examples of nonwoven fabrics that can be used in the present application include, but are not limited to, hydroentangled nonwoven fabrics, needled nonwoven fabrics, heat-seal nonwoven fabrics, spunbond nonwoven fabrics, meltblown nonwoven fabrics, stitch-bonded nonwoven fabrics, and pulp air-laid nonwoven fabrics.
In certain embodiments, the nonwoven fabric has hydrophilic properties.
Exemplary methods of rendering nonwoven fabrics hydrophilic that can be used in the present application include, but are not limited to, treating the nonwoven fabrics with a hydrophilic agent.
Illustrative examples of nonwoven fabrics that can be used in the present application include, but are not limited to, polypropylene (PP) nonwoven fabrics, polyester (PET) nonwoven fabrics, polyamide (PA) nonwoven fabrics, viscose nonwoven fabrics, acrylic nonwoven fabrics, polyethylene (HDPE) nonwoven fabrics, and polyvinyl chloride (PVC) nonwoven fabrics.
In one aspect, the present application relates to a wound dressing comprising a facing layer, an antimicrobial nonwoven layer and an adhesive layer, wherein the antimicrobial nonwoven layer comprises a physically doped calcium-containing powder, preferably insoluble in water, more preferably a calcium carbonate powder, and a silver ion powder.
In certain embodiments, the particle size of the silver ion powder in the antimicrobial nonwoven layer of the wound dressing is from about 0.001 to about 0.03mm.
In certain embodiments, the particle size of the silver ion powder in the antimicrobial nonwoven layer of the wound dressing is about 0.01mm.
In certain embodiments, the silver ion powder is present in the antimicrobial nonwoven layer of the wound dressing in an amount of from about 1 to about 10 weight percent, based on the total weight of the silver ion powder and the calcium-containing powder.
In certain embodiments, the silver ion powder is present in the antimicrobial nonwoven layer of the wound dressing in an amount of from about 2 to about 6 weight percent, based on the total weight of the silver ion powder and the calcium-containing powder.
In certain embodiments, the nonwoven layer in the wound dressing is positioned below the facing layer.
In certain embodiments, the nonwoven layer in the wound dressing is positioned over the facing layer.
In certain embodiments, the silver ion powder in the antimicrobial nonwoven layer of the wound dressing is prepared by flame heating elemental silver.
In certain embodiments, the flame temperature for preparing silver ions is from about 1800 ℃ to about 3500 ℃.
In certain embodiments, during the preparation of silver ions, about 600 to about 3,600g of calcium-containing powder and silver may be produced per hour.
In certain embodiments, the particle size of the silver ion powder is about 0.01mm.
Illustrative examples of nonwoven fabrics that can be used in the present application include, but are not limited to, hydroentangled nonwoven fabrics, needled nonwoven fabrics, heat-seal nonwoven fabrics, spunbond nonwoven fabrics, meltblown nonwoven fabrics, stitch-bonded nonwoven fabrics, and pulp air-laid nonwoven fabrics.
In certain embodiments, the nonwoven fabric has hydrophilic properties.
Exemplary methods of rendering nonwoven fabrics hydrophilic that can be used in the present application include, but are not limited to, treating the nonwoven fabrics with a hydrophilic agent.
Illustrative examples of nonwoven fabrics that can be used in the present application include, but are not limited to, polypropylene (PP) nonwoven fabrics, polyester (PET) nonwoven fabrics, polyamide (PA) nonwoven fabrics, viscose nonwoven fabrics, acrylic nonwoven fabrics, polyethylene (HDPE) nonwoven fabrics, and polyvinyl chloride (PVC) nonwoven fabrics.
In certain embodiments, the weight of the silver ion powder and the calcium-containing powder in the nonwoven fabric is from about 3 to about 10 weight percent, based on the total weight of the nonwoven fabric.
In certain embodiments, the weight of the silver ion powder and the calcium-containing powder in the nonwoven fabric is about 8% by weight, based on the total weight of the nonwoven fabric.
In certain embodiments, the weight of the silver ion powder and the calcium-containing powder in the nonwoven fabric is from about 1 to about 16 weight percent, based on the total weight of the nonwoven fabric.
In one aspect the present application relates to a film, in particular a heat-shrinkable film, in particular for handles or handrails, in particular a glove using the film, in particular an elevator button film using the film, comprising a calcium-containing powder, preferably insoluble in water, more preferably a calcium carbonate powder, and a silver ion powder, doped in physical form.
In certain embodiments, the particle size of the silver ion powder in the film is from about 0.001mm to about 0.03mm.
In certain embodiments, the particle size of the silver ion powder in the film is about 0.01mm.
In certain embodiments, the silver ion powder is present in the film in an amount of about 1 to about 10 weight percent, based on the total weight of the silver ion powder and the calcium-containing powder.
In certain embodiments, the silver ion powder is present in the film in an amount of about 2 to about 6 weight percent based on the total weight of the silver ion powder and the calcium-containing powder.
In certain embodiments, the weight of the silver ion powder and the calcium-containing powder in the film is from about 3 to about 10 weight percent, based on the total weight of the film.
In certain embodiments, the weight of the silver ion powder and the calcium-containing powder in the film is about 8% by weight, based on the total weight of the film.
In certain embodiments, the weight of the silver ion powder and the calcium-containing powder in the film is from about 1 to about 16 weight percent, based on the total weight of the film.
In certain embodiments, the silver ion powder in the film is prepared by flame heating elemental silver.
In certain embodiments, the flame temperature for preparing silver ions is from about 1800 ℃ to about 3500 ℃.
In certain embodiments, during the preparation of silver ions, about 600 to about 3,600g of calcium-containing powder and silver may be produced per hour.
In certain embodiments, the particle size of the silver ion powder is about 0.01mm.
Illustrative examples of films that can be used in the present application include, but are not limited to POE, PE, PET, PP, HDPE, LDPE, LLPDE and PC.
Illustrative examples of gloves that can be used in the present application include, but are not limited to PE, HDPE, LDPE, LLDPE, POF and PET.
Illustrative examples of elevator push buttons that can be used in the present application include, but are not limited to PE, HDPE, LDPE, LLDPE, POF and PET.
Illustrative examples of heat-shrinkable films that can be used in the present application include, but are not limited to HDPE, LDPE, LLDPE, POF and PET.
In one aspect the present application relates to a rubber tube, in particular a blood line and a breathing tube, comprising a calcium-containing powder, preferably insoluble in water, more preferably a calcium carbonate powder, and a silver ion powder, which are physically doped.
In certain embodiments, the particle size of the silver ion powder in the hose is from about 0.001mm to about 0.03mm.
In certain embodiments, the particle size of the silver ion powder in the hose is about 0.01mm.
In certain embodiments, the silver ion powder is present in the hose in an amount of about 1 to about 10 weight percent, based on the total weight of the silver ion powder and the calcium-containing powder.
In certain embodiments, the silver ion powder is present in the hose in an amount of about 2 to about 6 weight percent based on the total weight of the silver ion powder and the calcium containing powder.
In certain embodiments, the silver ion powder is prepared in the hose by flame heating elemental silver.
In certain embodiments, the flame temperature for preparing silver ions is from about 1800 ℃ to about 3500 ℃.
In certain embodiments, during the preparation of silver ions, about 600 to about 3,600g of calcium-containing powder and silver may be produced per hour.
In certain embodiments, the particle size of the silver ion powder is about 0.01mm.
Illustrative examples of materials that can be used in the present application to prepare the hose include, but are not limited to POE, PE, PVC, PP, HDPE, LDPE, silica gel, nylon, polyurethane, and LLPDE.
In one aspect the present application relates to a filter screen, in particular for an air conditioner, comprising a calcium-containing powder, preferably insoluble in water, more preferably a calcium carbonate powder, and a silver ion powder, which are physically doped.
In certain embodiments, the particle size of the silver ion powder in the filter screen is from about 0.001mm to about 0.03mm.
In certain embodiments, the particle size of the silver ion powder in the filter screen is about 0.01mm.
In certain embodiments, the silver ion powder is present in the filter screen in an amount of about 1 to about 10 weight percent based on the total weight of the silver ion powder and the calcium-containing powder.
In certain embodiments, the silver ion powder is present in the filter screen in an amount of about 2 to about 6 weight percent based on the total weight of the silver ion powder and the calcium-containing powder.
In certain embodiments, the silver ion powder is produced in the filter by flame heating elemental silver.
In certain embodiments, the flame temperature for preparing silver ions is from about 1800 ℃ to about 3500 ℃.
In certain embodiments, during the preparation of silver ions, about 600 to about 3,600g of calcium-containing powder and silver may be produced per hour.
In certain embodiments, the particle size of the silver ion powder is about 0.01mm.
In one aspect the present application relates to a shoe insert comprising a top layer, a binding glue layer and a bottom layer, wherein the binding glue layer comprises a calcium containing powder, preferably insoluble in water, more preferably a calcium carbonate powder, and a silver ion powder, which are physically doped.
In certain embodiments, the particle size of the silver ion powder in the adhesive gel layer of the insole is from 0.001mm to 0.03mm.
In certain embodiments, the silver ion powder is present in the adhesive gel layer of the insole in an amount of about 10 to about 20 weight percent based on the total weight of the silver ion powder and the calcium-containing powder.
In certain embodiments, the silver ion powder is present in the adhesive gel layer of the insole in an amount of about 12 to about 16 weight percent based on the total weight of the silver ion powder and the calcium-containing powder.
In certain embodiments, the silver ion powder in the adhesive gel layer of the insole is prepared by flame heating elemental silver.
In certain embodiments, the flame temperature for preparing silver ions is from about 1800 ℃ to about 3500 ℃.
In certain embodiments, during the preparation of silver ions, about 600 to about 3,600g of calcium-containing powder and silver may be produced per hour.
In certain embodiments, the particle size of the silver ion powder is about 0.01mm.
Illustrative examples of bonding glues that can be used in the present application include, but are not limited to, solvent-based and aqueous bonding glues.
In one aspect the present application relates to protective articles, in particular protective garments, pants, shoe covers and caps, comprising a top layer, a protective layer and a bottom layer thereof, wherein said protective layer comprises a calcium-containing powder, preferably insoluble in water, more preferably a calcium carbonate powder, and a silver ion powder, which are physically doped.
In certain embodiments, the protective article is a medical protective article.
In certain embodiments, the particle size of the silver ion powder in the protective layer of the protective article is from about 0.001 to about 0.03mm.
In certain embodiments, the particle size of the silver ion powder in the protective layer of the protective article is about 0.01mm.
In certain embodiments, the silver ion powder is present in the protective layer of the protective article in an amount of about 1 to about 10 weight percent based on the total weight of the silver ion powder and the calcium-containing powder.
In certain embodiments, the silver ion powder is present in the protective layer of the protective article in an amount of about 2 to about 6 weight percent based on the total weight of the silver ion powder and the calcium-containing powder.
In certain embodiments, the protective layer in the protective article is positioned below the facing layer.
In certain embodiments, the protective layer of the protective article is positioned over the facing layer.
In certain embodiments, the silver ion powder is prepared by flame heating elemental silver in a protective layer of the protective article.
In certain embodiments, the flame temperature for preparing silver ions is from about 1800 ℃ to about 3500 ℃.
In certain embodiments, during the preparation of silver ions, about 600 to about 3,600g of calcium-containing powder and silver may be produced per hour.
In certain embodiments, the particle size of the silver ion powder is about 0.01mm.
In one aspect the present application relates to a pillow cover comprising a physically doped calcium containing powder, preferably insoluble in water, more preferably a calcium carbonate powder, and a silver ion powder.
In certain embodiments, the particle size of the silver ion powder in the pillowcase is about 0.001 to about 0.03mm.
In certain embodiments, the particle size of the silver ion powder in the pillow cover is about 0.01mm.
In certain embodiments, the silver ion powder is present in the pillowcase in an amount of about 1 to about 10 weight percent based on the total weight of the silver ion powder and the calcium-containing powder.
In certain embodiments, the silver ion powder is present in the pillowcase in an amount of about 2 to about 6 weight percent based on the total weight of the silver ion powder and the calcium-containing powder.
In certain embodiments, the silver ion powder is prepared by flame heating elemental silver in a pillowcase.
In certain embodiments, the flame temperature for preparing silver ions is from about 1800 ℃ to about 3500 ℃.
In certain embodiments, during the preparation of silver ions, about 600 to about 3,600g of calcium-containing powder and silver may be produced per hour.
In certain embodiments, the particle size of the silver ion powder is about 0.01mm.
In one aspect the present application relates to an antimicrobial composition comprising a physically doped calcium containing powder, preferably insoluble in water, more preferably a calcium carbonate powder, and a silver ion powder.
In certain embodiments, the particle size of the silver ion powder in the antimicrobial composition is from about 0.001 to about 0.03mm.
In certain embodiments, the particle size of the silver ion powder in the antimicrobial composition is about 0.01mm.
In certain embodiments, the silver ion powder is present in the antimicrobial composition in an amount of about 1 to about 10 weight percent, based on the total weight of the silver ion powder and the calcium-containing powder.
In certain embodiments, the silver ion powder is present in the antimicrobial composition in an amount of about 2 to about 6 weight percent based on the total weight of the silver ion powder and the calcium-containing powder.
In certain embodiments, the silver ion powder in the antimicrobial composition is prepared by flame heating elemental silver.
In certain embodiments, the flame temperature for preparing silver ions is from about 1800 ℃ to about 3500 ℃.
In certain embodiments, during the preparation of silver ions, about 600 to about 3,600g of calcium-containing powder and silver may be produced per hour.
In certain embodiments, the particle size of the silver ion powder is about 0.01mm.
In one aspect, the present application relates to an antimicrobial method comprising administering to an individual in need thereof an antimicrobial composition comprising a physically doped calcium-containing powder, preferably insoluble in water, more preferably a calcium carbonate powder, and a silver ion powder.
In certain embodiments, the particle size of the silver ion powder in the antimicrobial composition is from about 0.001 to about 0.03mm.
In certain embodiments, the particle size of the silver ion powder in the antimicrobial composition is about 0.01mm.
In certain embodiments, the silver ion powder is present in the antimicrobial composition in an amount of about 1 to about 10 weight percent, based on the total weight of the silver ion powder and the calcium-containing powder.
In certain embodiments, the silver ion powder is present in the antimicrobial composition in an amount of about 2 to about 6 weight percent based on the total weight of the silver ion powder and the calcium-containing powder.
In certain embodiments, the silver ion powder in the antimicrobial composition is prepared by flame heating elemental silver.
In certain embodiments, the flame temperature for preparing silver ions is from about 1800 ℃ to about 3500 ℃.
In certain embodiments, during the preparation of silver ions, about 600 to about 3,600g of calcium-containing powder and silver may be produced per hour.
In certain embodiments, the particle size of the silver ion powder is about 0.01mm.
One aspect of the present application relates to a method for preparing a mixed powder doped in the physical form of a calcium-containing powder and a silver ion powder, comprising mixing elemental metallic silver (Ag 0 ) Mixing with powder containing calcium, feeding into flame gun with flame temperature of 1800 deg.C to 3500 deg.C and pressure of 1.0bar, and directly obtaining silver ion (Ag) after about eight percent to about one thousandth of a second + ) Particles and calcium-containing powder are discharged by flame, silver ions (Ag + ) And the calcium-containing powder is brought from the flame to the collector at a rate of about 120m/s over a period of about one eighth to about one thousandth of a second and rapidly cooled to about 100 ℃ to collect the physically form-doped powder of the calcium-containing powder and the silver ion powder.
In certain embodiments, the silver ion powder is prepared to have a particle size of about 0.001mm to about 0.03mm.
In certain embodiments, from about 600g to about 3,600g of the physical form doped mixed powder of calcium-containing powder and silver ion powder may be produced per hour.
The invention as referred to in this disclosure is described in detail below with reference to specific examples, which are provided for further illustration of the invention and are not to be construed as limiting its scope.
EXAMPLE 1 preparation of antibacterial silver ions
A proper amount of powdered metallic silver simple substance (Ag 0 ) Mixing with calcium carbonate powder, feeding into flame gun (pressure 1.0 bar) with flame temperature of 1800 deg.C to 3500 deg.C, and directly obtaining silver ion (Ag) after about eight percent to about one second + ) The particles and calcium carbonate powder were discharged by flame, silver ions (Ag + ) And calcium carbonate powder reaching the collector from the flame at a rate of about 120m/s for a period of about eight percent to about one thousandth of a second, and rapidly cooling to about 100deg.C, collecting the resulting antibacterial silver ions (Ag) + ) And calcium carbonate in a physically doped form. The particle size of the silver ion powder is detected to be about 0.001mm to about 0.03mm. Using the above method, about 600g to about 3,600g of the physical form doped mixed powder of calcium carbonate and antimicrobial silver ions can be produced per hour.
Fig. 1 shows a mixture of physically-form-doped calcium-containing powder and silver ion powder prepared.
Fig. 2 shows a spectrum of the prepared physically-doped calcium-containing powder and silver ion powder mixture.
Example 2 preparation of antibacterial nonwoven fabrics
PP or other suitable plastic particles are doped with the mixed powder of calcium carbonate and antibacterial silver ions prepared in the embodiment 1, the mixed powder is melted into a slender filament after high temperature, the slender filament is laid on a net-shaped nylon cloth after fan heating, and then the nylon cloth is pressed down by a high-temperature large rotary drum (bundling machine), so that the non-woven fabric is prepared.
(i) Spun-laced nonwoven
The hydroentanglement process is to spray a high pressure fine stream of water onto one or more layers of a fibrous web to entangle the fibers with one another, thereby reinforcing the web to provide a degree of strength.
(ii) Heat-sealed nonwoven
The thermal bonding non-woven fabric is obtained by adding fibrous or powdery thermal bonding reinforcing materials into a fiber web, and then heating, melting, cooling and reinforcing the fiber web into cloth.
(iii) Air laying
The air-laid nonwoven fabric may also be referred to as a dust free paper, dry papermaking nonwoven fabric. The method comprises the steps of opening a wood pulp fiber board into a single fiber state by adopting an air-laying technology, agglomerating fibers on a web-laying curtain by adopting an air-laying method, and reinforcing the web into cloth.
(iv) Wet nonwoven
The wet nonwoven fabric is produced by opening the fiber raw materials placed in an aqueous medium into single fibers, mixing different fiber raw materials at the same time to prepare fiber suspension pulp, conveying the suspension pulp to a web forming mechanism, and forming and reinforcing the fibers into a fabric in a wet state.
(v) Spun-bonded nonwoven
Spunbond nonwoven fabrics are formed by extruding and stretching a polymer to form continuous filaments, laying the filaments into a web, and then subjecting the web to self-bonding, thermal bonding, chemical bonding, or mechanical consolidation to render the web into a nonwoven fabric.
(vi) Meltblown nonwoven
The technical process of melt-blowing non-woven fabrics comprises the following steps: the polymer is fed, melt extruded, fiber formed, fiber cooled, web formed, and consolidated into a cloth.
(vii) Needled nonwoven
The needled non-woven fabric is one of dry non-woven fabrics, and the needled non-woven fabric is made up by using the puncture action of needle needles to reinforce fluffy fiber net into cloth.
(viii) Stitch-bonded nonwoven
Stitch-bonded nonwoven fabrics are one type of dry nonwoven fabrics that are made by reinforcing webs, yarn layers, nonwoven materials (e.g., plastic sheets, plastic foils, etc.), or combinations thereof with warp knit structures.
The hydrophilic non-woven fabric is prepared by spraying hydrophilic agent on the surface of non-woven fabric after preparing into non-woven fabric, and oven drying.
Fig. 3 shows a spectrum of the prepared mixture of physically-doped calcium-containing powder and silver-ion powder mixed with PP particles.
EXAMPLE 3 preparation of sanitary napkins
The sanitary towel prepared in this example comprises four layers, the surface layer is cotton cloth or ES cotton cloth, the second layer is the antibacterial nonwoven fabric prepared in example 2, the third layer is water absorbent resin, the fourth layer is waterproof film, and the four layers are combined, sealed, folded and independently packaged by an automatic production machine.
Example 4 preparation of paper diaper
The paper diaper prepared in this example comprises four layers, the surface layer is cotton cloth or ES cotton cloth, the second layer is the antibacterial nonwoven fabric prepared in example 2, the third layer is water absorbent resin, the fourth layer is a waterproof film, and the four layers are combined, sealed, folded and independently packaged by an automatic production machine.
Example 5 preparation of mattress
The method comprises the following steps: the antibacterial nonwoven fabric composite PE film prepared in example 2 was coated on the bottom surface of the nonwoven fabric by heating a common PE film.
The second method is as follows: the antibacterial PE film is compounded on the bottom surface of common ES cotton cloth, cotton cloth or towel cloth.
And a third method: the ES cotton cloth, cotton cloth and other fiber cloth are surface layers, the second layer is made of the antibacterial non-woven fabric prepared in the embodiment 2, the third layer can be made of cotton, cotton cloth, water absorbent resin and the like, the fourth layer is made of common PE film for leakage prevention, and the four layers are simultaneously matched and sealed to prepare mattresses with various sizes.
EXAMPLE 6 preparation of wound Patch
The antibacterial nonwoven fabric prepared in example 2 was placed between cotton yarn and adhesive tape to obtain a wound patch.
EXAMPLE 7 preparation of handle Heat-shrinkable film tube
POE, PET, PVC, HDPE, LDPE, LLDPE, OPS the mixed powder of calcium carbonate and antibacterial silver ions prepared in example 1 was put into an extruder and heated to extrude tubes of different diameters and thicknesses.
Example 8 preparation of film
PE, POE, PP, LDPE or LLDPE is doped with the mixed powder of calcium carbonate and antibacterial silver ions prepared in the embodiment 1, the mixed powder is placed into a film blowing machine, heated, oblong films with different widths, thicknesses and without sealing are blown out according to the size, temperature and speed of a die, and when the films are blown out, a small knife is used for cutting the cylindrical films.
Example 9 preparation of rubber tubing, in particular blood and respiratory tubing, and film tubing
POE, PP, LDPE, PVC, silica gel, nylon, polyurethane or LLDPE are mixed with the mixed powder of calcium carbonate and antibacterial silver ions prepared in the embodiment 1, the mixed powder is placed into a film blowing machine, heated, oblong pipes with different diameters, thicknesses and without sealing are blown out according to the size, temperature and speed of a die, and then the pipes are cut into one pipe according to different required lengths.
EXAMPLE 10 preparation of film packaging bag
The mixed powder of calcium carbonate and antibacterial silver ions prepared in the embodiment 1 is doped with LDPE or LLDPE, the mixed powder is placed into a film blowing machine, heated, oblong films with different widths, thicknesses and without sealing are blown out according to the size, the temperature and the speed of a die, and then the packaging bag is obtained by cutting and sealing a side opening according to the required length.
EXAMPLE 11 preparation of insole
The bottom of the insole is foaming PU sponge, the surface is cotton cloth or chemical fiber cloth, glue mixed with a proper amount of mixed powder of calcium carbonate and antibacterial silver ions prepared in the embodiment 1 is coated on the sponge, the cloth is coated and heated, the glue is dried, and the sponge and the cloth are firmly bonded; then the insole is put into a insole mould for heating and mould pressing to be made into a designed shape.
EXAMPLE 12 preparation of Filter mesh
Single layer mode: the antibacterial nonwoven fabric prepared in example 2 was placed in an air outlet as a dust-separating and antibacterial filter screen.
Multilayer mode: the antibacterial nonwoven fabric prepared in example 2 was overlapped in the air outlet as a dust-separating and antibacterial filter screen.
Rolling into a cylindrical mode: the antibacterial non-woven fabric prepared in the example 2 is attached to the surface of a PVC, PE, PP or stainless steel net and rolled into a cylinder shape, gaps are reserved between the nets, so that more air can easily pass through, the air contact time of the surface is increased, and the antibacterial effect is faster and better.
Example 13 detection of sterilizing Properties of antibacterial nonwoven layers in examples 2 to 6
The PP nonwoven fabrics of examples 2 to 6 were tested for their bactericidal effect using the antibacterial property test method described in the application, and the results are shown in the following table.
Example 14 detection of sterilizing Performance of example 8
The antibacterial effect of the PE film obtained in example 8 was measured using the antibacterial performance test method described in the application, and the results are shown in the following table.
Example 15 detection of sterilizing Performance of example 9
The antibacterial effect of the POE film tube obtained in example 9 was measured using the antibacterial performance test method described in the application, and the results are shown in the following table.
EXAMPLE 16 detection of silver or silver ion Release amount
The antibacterial nonwoven fabric prepared in example 2 was put in distilled water and immersed for 4 hours at room temperature, and the silver content in the water was measured by icp-MS using EPA 200.8:1994. The results are shown below.
Test item
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Test method
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Test results
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Method detection limit
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Silver (Ag)
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EPA 200.8:1994,ICP-MS
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Not detected
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2μg/L |
The above general description of the invention and the description of specific embodiments thereof in this disclosure should not be construed as limiting the scope of the invention. Those skilled in the art can add, subtract or combine the features disclosed in the foregoing general description and/or the detailed description (including examples) to form other embodiments of the invention without departing from the invention.